Solvent recovery and partial deacidification of vegetable oils by membrane technology

Electrostatic field as an emergent technology in refining crude oils: a review

Vegetable oils and fatty acid esters (FAEs) are commonly used in various industrial and commercial applications. However, the presence of contaminants in these oils can severely affect their functionality and suitability. Conventional refining techniques for vegetable oils typically involve degumming, neutralization, bleaching and deodorization. Meanwhile, refining of FAEs often utilize wet or dry washing processes. These are often resource-intensive, producing substantial waste products, causing neutral oil loss, and can also result in the loss of micronutrients. To address these challenges, researchers have explored the use of nano-adsorbents and electrostatic field (E-field) technologies as alternatives in purifying industrial dielectric oils by removing polar particles and contaminants. Nano-adsorbents demonstrated increased efficiency in removing polar contamination while minimizing neutral oil loss. However, removal of these spent adsorbents can be challenging due to their nano-size, and physicochemical properties. The use of these materials combined with E-field technologies offers a novel and sustainable solution for removing spent nano-adsorbents and contaminants. This review provides an overview of current traditional and novel refining technologies for vegetable oils and FAEs, including their associated limitations. Compared to conventional methods, E-field treatment offers several advantages, making it an attractive alternative to conventional approaches in food processing and oil refining.

Membrane technology for vegetable oil processing-Current status and future prospects

Vegetable oil processing has been identified as one of the potential nonaqueous applications of membrane technology. Membrane-based processing has been largely attempted on individual steps of the conventional refining process with reasonable success. With the advent of organic-solvent-nanofiltration, membrane desolventizing of hexane oil miscella has received greater attention, revitalizing the prospects of integrated membrane processing. A practical evaluation of membrane augmented desolventizing revealed that approximately 65% energy savings towards solvent evaporation could be achieved in an industrial environment. Further, a pragmatic appraisal advocated that an integrated membrane process with a focus on pretreatment and desolventizing along with physical refining would be a desirable approach for fortifying the benefits. The present review intends to channelize the efforts to overcome the current limitations and highlights the importance of developing better membranes, process evaluation under appropriate practical conditions, and developing suitable cleaning protocols for stable performance. In the case of alternate solvents to hexane, membrane solvent recovery would be a favorable approach to overcome the limitation of associated higher thermal energy requirements. Nevertheless, solvent selection should be based on a composite evaluation of extraction and membrane desolventizing, specific to the type of oil. Finally, a comprehensive process scheme has been proposed to realize the benefits in extraction-refining plants. In this direction, a few pilot demonstration plants need to be established and operated for 1-2 years to understand and overcome the practical difficulties and limitations of the technology, leading to its industrial adoption.

Poly(vinylidene fluoride) grafted polystyrene (PVDF-g-PS) membrane based on in situ polymerization for solvent resistant nanofiltration

A poly(vinylidene fluoride) grafted polystyrene (PVDF-g-PS) membrane was prepared by in situ polymerization methods and applied in solvent resistant nanofiltration (SRNF).

Membrane Technology in Degumming, Dewaxing, Deacidifying, and Decolorizing Edible Oils

A membrane process offers several advantages over the conventional method of oil refining. Conceptually, membranes could be used in almost all stages of processing. In the present review, various attempts made by the researchers towards degumming, dewaxing, deacidifying, and decolorizing edible oils using membrane technology with and without using solvents have been discussed. Attempts made with UF and nonporous membranes have demonstrated the ability of these membranes to separate phospholipids from undiluted and hexane-diluted oils and a high oil flux was obtained with UF membranes in hexane-diluted oils. MF membranes were very effective for dewaxing undiluted oils while UF membranes were effective in dewaxing hexane-diluted oils without a precooling step. Deacidification was successful only with either addition of an alkali followed by membrane filtration or by following an indirect route of selective solvent extraction of FFA followed by membrane separation. Consistent color reduction in terms of pigments (chlorophyll and xanthophylls) and other instrumental measurements (Lovibond and visible spectra) could be achieved only with nonporous membranes. Interestingly, these membranes did not have selectivity for alpha-and beta-carotenes. UF membranes are best suited for degumming and dewaxing applications, while nonporous membranes appear to be a better choice for achieving simultaneous degumming, dewaxing, and decolorization of oils. Hexane-dilution improved the oil flux of nonporous membranes by one order of magnitude, but further improvement is desirable for industrial adoption.

Advances in solvent-resistant nanofiltration membranes: experimental observations and applications

Nanofiltration (NF) and reverse osmosis (RO) are well-established membrane technologies for applications involving aqueous streams. The principles of NF transport (diffusion, convection, and Donnan exclusion) are effectively used to develop novel membrane materials and applications in aqueous medium. Use of NF in a non-aqueous medium holds strong potential for the food, refining, and pharmaceutical industries because of the low energy costs involved with such membrane processes. Further understanding and development of solvent-resistant NF membranes provides opportunities for various hybrid processing ranging from reactor-membrane to distillation-membrane combinations. This paper provides a comprehensive overview of literature results and our own work in the area of non-aqueous systems. For solvent-based systems, potential membrane swelling and solvent-solute coupling needs to be considered for membrane design and transport theories. A simplified transport theory for pure solvents has been developed using solvent (molar volume, viscosity) and membrane properties (membrane surface energy). This model and has been verified with literature data for both hydrophilic and hydrophobic membranes. Membrane characterization and preconditioning aspects need to be given serious consideration for evaluating membrane performance. In addition to permeability and separation results, some novel applications of NF in non-aqueous solvents are included in this paper.