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Shi Y, Mai Z, Guan K, Li B, Shen Q, Song Q, Fu W, Xiang S, Takagi R, Matsuyama H. Nanomorphogenesis of interlayered polyamide membranes for precise ion sieving in lithium extraction. WATER RESEARCH 2025; 274:123063. [PMID: 39740327 DOI: 10.1016/j.watres.2024.123063] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/22/2024] [Revised: 12/12/2024] [Accepted: 12/27/2024] [Indexed: 01/02/2025]
Abstract
Nanofiltration (NF) offers a scalable and energy-efficient method for lithium extraction from salt lakes. However, the selective separation of lithium from magnesium, particularly in brines with high magnesium concentrations, remains a significant challenge due to the close similarity in their hydrated ionic radii. The limited Li+/Mg2+selectivity of current NF membranes is primarily attributed to insufficient control over pore size and surface charge. In this study, we report the development of an interlayered thin-film composite (iTFC) membrane incorporating functionalized sulfonated carrageenan to regulate the interfacial polymerization process. This integrated interlayer plays a crucial role in controlling the diffusion and spatial distribution of amine monomers, leading to the formation of dense, nano-striped polyamide networks. These structural improvements including refined pore size and reduced negative charge significantly enhanced Li+/Mg2+selectivity (133.5) and increased permeance by 2.5 times compared to conventional TFC membranes. Additionally, the nano-striped structure optimized the membrane filtration area while minimizing ion transport resistance, effectively overcoming the traditional trade-off between ion selectivity and permeability. This study highlights the potential of iTFC membranes for achieving both high lithium purity and recovery, offering a promising avenue for large-scale lithium extraction from brines.
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Affiliation(s)
- Yongxuan Shi
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Zhaohuan Mai
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan.
| | - Kecheng Guan
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Bowen Li
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Qin Shen
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Qiangqiang Song
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Wenming Fu
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Shang Xiang
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Ryosuke Takagi
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan
| | - Hideto Matsuyama
- Research Center for Membrane and Film Technology, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan; Department of Chemical Science and Engineering, Kobe University, 1-1 Rokkodaicho, Nada, Kobe 657-8501, Japan.
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Peng Q, Wang R, Zhao Z, Lin S, Liu Y, Dong D, Wang Z, He Y, Zhu Y, Jin J, Jiang L. Extreme Li-Mg selectivity via precise ion size differentiation of polyamide membrane. Nat Commun 2024; 15:2505. [PMID: 38509082 PMCID: PMC10954764 DOI: 10.1038/s41467-024-46887-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/18/2023] [Accepted: 03/13/2024] [Indexed: 03/22/2024] Open
Abstract
Achieving high selectivity of Li+ and Mg2+ is of paramount importance for effective lithium extraction from brines, and nanofiltration (NF) membrane plays a critical role in this process. The key to achieving high selectivity lies in the on-demand design of NF membrane pores in accordance with the size difference between Li+ and Mg2+ ions, but this poses a huge challenge for traditional NF membranes and difficult to be realized. In this work, we report the fabrication of polyamide (PA) NF membranes with ultra-high Li+/Mg2+ selectivity by modifying the interfacial polymerization (IP) process between piperazine (PIP) and trimesoyl chloride (TMC) with an oil-soluble surfactant that forms a monolayer at oil/water interface, referred to as OSARIP. The OSARIP benefits to regulate the membrane pores so that all of them are smaller than Mg2+ ions. Under the solely size sieving effect, an exceptional Mg2+ rejection rate of over 99.9% is achieved. This results in an exceptionally high Li+/Mg2+ selectivity, which is one to two orders of magnitude higher than all the currently reported pressure-driven membranes, and even higher than the microporous framework materials, including COFs, MOFs, and POPs. The large enhancement of ion separation performance of NF membranes may innovate the current lithium extraction process and greatly improve the lithium extraction efficiency.
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Affiliation(s)
- Quan Peng
- College of Chemistry, Chemical Engineering and Materials Science, Innovation Center for Chemical Science & Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application, Soochow University, Suzhou, 215123, PR China
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Ruoyu Wang
- Department of Civil and Environmental Engineering, Vanderbilt University, Nashville, TN, 37235, USA
| | - Zilin Zhao
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Shihong Lin
- Department of Civil and Environmental Engineering, Vanderbilt University, Nashville, TN, 37235, USA
| | - Ying Liu
- College of Chemistry, Chemical Engineering and Materials Science, Innovation Center for Chemical Science & Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application, Soochow University, Suzhou, 215123, PR China
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Dianyu Dong
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Zheng Wang
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Yiman He
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China
| | - Yuzhang Zhu
- College of Chemistry, Chemical Engineering and Materials Science, Innovation Center for Chemical Science & Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application, Soochow University, Suzhou, 215123, PR China.
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China.
| | - Jian Jin
- College of Chemistry, Chemical Engineering and Materials Science, Innovation Center for Chemical Science & Jiangsu Key Laboratory of Advanced Functional Polymer Design and Application, Soochow University, Suzhou, 215123, PR China.
- i-Lab, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, PR China.
| | - Lei Jiang
- CAS Key Laboratory of Bio-inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, 100190, Beijing, PR China
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Xu GR, An ZH, Min-Wang, Ke-Xu, Zhao HL, Liu Q. Polyamide Layer Modulation for PA-TFC Membranes Optimization: Developments, Mechanisms, and Implications. Sep Purif Technol 2023. [DOI: 10.1016/j.seppur.2023.123200] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/21/2023]
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Shao S, Zeng F, Long L, Zhu X, Peng LE, Wang F, Yang Z, Tang CY. Nanofiltration Membranes with Crumpled Polyamide Films: A Critical Review on Mechanisms, Performances, and Environmental Applications. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2022; 56:12811-12827. [PMID: 36048162 DOI: 10.1021/acs.est.2c04736] [Citation(s) in RCA: 45] [Impact Index Per Article: 15.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
Nanofiltration (NF) membranes have been widely applied in many important environmental applications, including water softening, surface/groundwater purification, wastewater treatment, and water reuse. In recent years, a new class of piperazine (PIP)-based NF membranes featuring a crumpled polyamide layer has received considerable attention because of their great potential for achieving dramatic improvements in membrane separation performance. Since the report of novel crumpled Turing structures that exhibited an order of magnitude enhancement in water permeance ( Science 2018, 360 (6388), 518-521), the number of published research papers on this emerging topic has grown exponentially to approximately 200. In this critical review, we provide a systematic framework to classify the crumpled NF morphologies. The fundamental mechanisms and fabrication methods involved in the formation of these crumpled morphologies are summarized. We then discuss the transport of water and solutes in crumpled NF membranes and how these transport phenomena could simultaneously improve membrane water permeance, selectivity, and antifouling performance. The environmental applications of these emerging NF membranes are highlighted, and future research opportunities/needs are identified. The fundamental insights in this review provide critical guidance on the further development of high-performance NF membranes tailored for a wide range of environmental applications.
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Affiliation(s)
- Senlin Shao
- School of Civil Engineering, Wuhan University, Wuhan 430072, PR China
| | - Fanxi Zeng
- School of Civil Engineering, Wuhan University, Wuhan 430072, PR China
| | - Li Long
- Department of Civil Engineering, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China
| | - Xuewu Zhu
- School of Municipal and Environmental Engineering, Shandong Jianzhu University, Jinan 250101, PR China
| | - Lu Elfa Peng
- Department of Civil Engineering, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China
| | - Fei Wang
- Department of Civil Engineering, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China
| | - Zhe Yang
- Department of Civil Engineering, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China
| | - Chuyang Y Tang
- Department of Civil Engineering, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China
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Prasser Q, Steinbach D, Münch AS, Neubert R, Weber C, Uhlmann P, Mertens F, Plamper FA. Interfacial Rearrangements of Block Copolymer Micelles Toward Gelled Liquid-Liquid Interfaces with Adjustable Viscoelasticity. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2022; 18:e2106956. [PMID: 35373537 DOI: 10.1002/smll.202106956] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/11/2021] [Revised: 02/14/2022] [Indexed: 06/14/2023]
Abstract
Though amphiphiles are ubiquitously used for altering interfaces, interfacial reorganization processes are in many cases obscure. For example, adsorption of micelles to liquid-liquid interfaces is often accompanied by rapid reorganizations toward monolayers. Then, the involved time scales are too short to be followed accurately. A block copolymer system, which comprises poly(ethylene oxide)110 -b-poly{[2-(methacryloyloxy)ethyl]diisopropylmethylammonium chloride}170 (i.e., PEO110 -b-qPDPAEMA170 with quaternized poly(diisopropylaminoethyl methacrylate)) is presented. Its reorganization kinetics at the water/n-decane interface is slowed down by electrostatic interactions with ferricyanide ([Fe(CN)6 ]3- ). This deceleration allows an observation of the restructuring of the adsorbed micelles not only by tracing the interfacial pressure, but also by analyzing the interfacial rheology and structure with help of atomic force microscopy. The observed micellar flattening and subsequent merging toward a physically interconnected monolayer lead to a viscoelastic interface well detectable by interfacial shear rheology (ISR). Furthermore, the "gelled" interface is redox-active, enabling a return to purely viscous interfaces and hence a manipulation of the rheological properties by redox reactions. Additionally, interfacial Prussian blue formation stiffens the interface. Such manipulation and in-depth knowledge of the rheology of complex interfaces can be beneficial for the development of emulsion formulations in industry or medicine, where colloidal stability or adapted permeability is crucial.
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Affiliation(s)
- Quirin Prasser
- Institute of Physical Chemistry, TU Bergakademie Freiberg, Leipziger Str. 29, Freiberg, 09599, Germany
| | - Daniel Steinbach
- Institute of Physical Chemistry, TU Bergakademie Freiberg, Leipziger Str. 29, Freiberg, 09599, Germany
| | - Alexander S Münch
- Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Straße 6, Dresden, 01069, Germany
| | - Richard Neubert
- Institute of Physical Chemistry, TU Bergakademie Freiberg, Leipziger Str. 29, Freiberg, 09599, Germany
| | - Christian Weber
- Federal Institute for Geosciences and Natural Resources, Stilleweg 2, Hannover, 30655, Germany
| | - Petra Uhlmann
- Leibniz-Institut für Polymerforschung Dresden e.V., Hohe Straße 6, Dresden, 01069, Germany
| | - Florian Mertens
- Institute of Physical Chemistry, TU Bergakademie Freiberg, Leipziger Str. 29, Freiberg, 09599, Germany
- Center for Efficient High Temperature Processes and Materials Conversion ZeHS, TU Bergakademie Freiberg, Winklerstr 5, Freiberg, 09599, Germany
| | - Felix A Plamper
- Institute of Physical Chemistry, TU Bergakademie Freiberg, Leipziger Str. 29, Freiberg, 09599, Germany
- Center for Efficient High Temperature Processes and Materials Conversion ZeHS, TU Bergakademie Freiberg, Winklerstr 5, Freiberg, 09599, Germany
- Freiberg Center for Water Research ZeWaF, TU Bergakademie Freiberg, Winklerstraße 5, Freiberg, 09599, Germany
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