Hydroxyl-Functionalized Polymers of Intrinsic Microporosity and Dual-Functionalized Blends for High-Performance Membrane-Based Gas Separations

Membrane technology has shown significant growth during the past two decades in the gas separation industry due to its energy-savings, compact and modular design, continuous operation, and environmentally benign nature. Robust materials with higher permeability and selectivity are key to reduce capital and operational cost, pushing it forward to replace or debottleneck conventional energy-intensive unit operations such as distillation. Recently designed ladder polymers of intrinsic microporosity (PIM) and polyimides of intrinsic microporosity (PIM-PI) with pores <20 Å have demonstrated excellent gas permeation performance. Here, a series of plasticization-resistant PIM-based membrane materials is reported, including the first example of a hydroxyl-functionalized triptycene- and Tröger's base-derived ladder PIM and two PIM-PI homopolymers and a series of dual-functionalized polyimide blends containing hydroxyl- and carboxyl-functionalized groups. Specifically, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (6FDA)-based PIM-PI blends demonstrated extremely high selectivity for a variety of industrially important applications. An optimized polyimide blend containing ─OH and ─COOH groups showed permselectivity values of 136 for CO2/CH4, 11.4 for O2/N2 and 636 for H2/CH4. Such extreme size-sieving capabilities are attributed to physical crosslinking induced by strong hydrogen bonding forming tightly structured polymer networks. The study provides a new general strategy for developing plasticization resistant, robust, and highly-selective PIM-based membrane materials.

Penetrant-induced plasticization in microporous polymer membranes

Penetrant-induced plasticization has prevented the industrial deployment of many polymers for membrane-based gas separations. With the advent of microporous polymers, new structural design features and unprecedented property sets are now accessible under controlled laboratory conditions, but property sets can often deteriorate due to plasticization. Therefore, a critical understanding of the origins of plasticization in microporous polymers and the development of strategies to mitigate this effect are needed to advance this area of research. Herein, an integrative discussion is provided on seminal plasticization theory and gas transport models, and these theories and models are compared to an exhaustive database of plasticization characteristics of microporous polymers. Correlations between specific polymer properties and plasticization behavior are presented, including analyses of plasticization pressures from pure-gas permeation tests and mixed-gas permeation tests for pure polymers and composite films. Finally, an evaluation of common and current state-of-the-art strategies to mitigate plasticization is provided along with suggestions for future directions of fundamental and applied research on the topic.

A Novel Hydrophobic Polyimide Film with Sag Structure Derived from Multi-Hybrid Strategy

Polyimide (PI) film with hydrophilic greatly limits their application in the field of microelectronic device packaging. A novel hydrophobic PI film with sag structure and improved mechanical properties is prepared relying on the reaction between anhydride-terminated isocyanate-based polyimide (PIY) containing a seven-membered ring structure and the amino-terminated polyamide acid (PAA) via multi-hybrid strategy, this work named it as hybrid PI film and marked it as PI-PIY-X. PI-PIY-30 showed excellent hydrophobic properties, and the water contact angle could reach to 102°, which is 20% and 55% higher than simply PI film and PIY film, respectively. The water absorption is only 1.02%, with a decrease of 49% and 53% compared with PI and PIY. Due to that the degradation of seven-membered ring and generation of carbon dioxide led to the formation of sag structure, the size of sag structures is ≈16.84 and 534.55 nm for in-plane and out-plane direction, which are observed on surface of PI-PIY-30. Meanwhile, PI-PIY-30 possessed improved mechanical properties, and the tensile strength is 109.08 MPa, with 5% and more than 56% higher than that of pure PI and PIY film, showing greatly application prospects in the field of integrated circuit.

Polymers of Intrinsic Microporosity Based on Dibenzodioxin Linkage: Design, Synthesis, Properties, and Applications

The development of polymers of intrinsic microporosity (PIMs) over the last two decades has established them as a distinct class of microporous materials, which combine the attributes of microporous solid materials and the soluble nature of glassy polymers. Due to their solubility in common organic solvents, PIMs are easily processable materials that potentially find application in membrane-based separation, catalysis, ion separation in electrochemical energy storage devices, sensing, etc. Dibenzodioxin linkage, Tröger's base, and imide bond-forming reactions have widely been utilized for synthesis of a large number of PIMs. Among these linkages, however, most of the studies have been based on dibenzodioxin-based PIMs. Therefore, this review focuses precisely on dibenzodioxin linkage chemistry. Herein, the design principles of different rigid and contorted monomer scaffolds are discussed, as well as synthetic strategies of the polymers through dibenzodioxin-forming reactions including copolymerization and postsynthetic modifications, their characteristic properties and potential applications studied so far. Towards the end, the prospects of these materials are examined with respect to their utility in industrial purposes. Further, the structure-property correlation of dibenzodioxin PIMs is analyzed, which is essential for tailored synthesis and tunable properties of these PIMs and their molecular level engineering for enhanced performances making these materials suitable for commercial usage.

Critical Assessment of Membrane Technology Integration in a Coal-Fired Power Plant

Despite the many technologies for CO2 capture (e.g., chemical or physical absorption or adsorption), researchers are looking to develop other technologies that can reduce CAPEX and OPEX costs as well as the energy requirements associated with their integration into thermal power plants. The aim of this paper was to analyze the technical and economic integration of spiral wound membranes in a coal-fired power plant with an installed capacity of 330 MW (the case of the Rovinari power plant-in Romania). The study modeled energy processes using CHEMCAD version 8.1 software and polymer membranes developed in the CO2 Hybrid research project. Thus, different configurations such as a single membrane step with and without the use of a vacuum pump and two membrane steps placed in series were analyzed. In all cases, a compressor placed before the membrane system was considered. The use of two serialized stages allows for both high efficiency (minimum 90%) and CO2 purity of a minimum of 95%. However, the overall plant efficiency decreased from 45.78 to 23.96% and the LCOE increased from 75.6 to 170 €/kWh. The energy consumption required to capture 1 kg of CO2 is 2.46 MJel and 4.52 MJth.

Synthesis and gas permeation properties of thermally rearranged poly(ether-benzoxazole)s with low rearrangement temperatures

The diamine monomer, 9,9-bis[4-(4-amino-3-hydroxylphenoxy)phenyl] fluorene (bis-AHPPF) was successfully synthesized according to our modified method. A series of hydroxyl-containing poly(ether-imide)s (HPEIs) were prepared by polycondensation of the bis-AHPPF diamine with six kinds of dianhydrides, including 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CBDA), pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyl tetracarboxylic diandhydride (BPDA), 3,3',4,4'-oxydiphthalic anhydride (ODPA), 3,3',4,4'-benzophenonetetracarboxylic dianhydride (BTDA) and 4,4'-(hexafluoroisopropylidine)diphtalic anhydride (6FDA) followed by thermal imidization. The corresponding thermally rearranged (TR) membranes were obtained by solid state thermal treatment at high temperature under a nitrogen atmosphere. The chemical structure, and physical, thermal and mechanical properties of the HPEI precursors were characterized. The effects of heat treatment temperature and dianhydrides on the gas transport properties of the poly(ether-benzoxazole) (PEBO) membranes were also investigated. It was found that these HPEIs showed excellent thermal and mechanical properties. All the HPEI precursors underwent thermal conversion in a N2 atmosphere with low rearrangement temperatures. The gas permeabilities of the PEBO membranes increased with the increase of thermal treatment temperature. When HPEI-6FDA was treated at 450 °C for 1 h, the H2, CO2, O2 and N2 permeabilities of the membrane reached 239.6, 196.04, 46.41 and 9.25 Barrers coupled with a O2/N2 selectivity of 5.02 and a CO2/N2 selectivity of 21.19. In six TR-PEBOs, PEBO-6FDA exhibited the lowest rearrangement temperature and largest gas permeabilities. Therefore, thermally rearranged membranes from bis-AHPPF-based HPEIs are expected to be promising materials for gas separation.

Thin Composite Carbon Molecular Sieve Membranes from a Polymer of Intrinsic Microporosity Precursor

Ultra-thin composite carbon molecular sieve (CMS) membranes were fabricated on well-defined inorganic alumina substrates using a polymer of intrinsic microporosity (PIM) as a precursor. Details of the pyrolysis-related structural development were elucidated using focused-beam, interference-enhanced spectroscopic ellipsometry (both in the UV-vis and IR range), which allowed accurate determination of the film thickness, optical properties as well as following the chemical transformations. The pyrolysis-induced collapse of thin and bulk PIM-derived CMS membranes was compared with CMS made from a well-known non-PIM precursor 6FDA-DABA. Significant differences between the PIM and non-PIM precursors were discovered and explained by a much larger possible volume contraction in the PIM. In spite of the differences, surprisingly, the gas separation properties did not fundamentally differ. The high-temperature collapse of the initially amorphous and isotropic precursor structure was accompanied by a significant molecular orientation within the formed turbostratic carbon network guided by the laterally constraining presence of the substrate. This manifested itself in the development of uniaxial optical anisotropy, which was shown to correlate with increases in gas separation selectivity for multiple technologically important gas pairs. Reduction of CMS skin thickness significantly below ∼1 μm induced large losses in permeability coefficients with only small to moderate effects on selectivity. Remarkably, skin thickness reduction and physical aging seemed to superimpose onto the same trend, which explains and strengthens some of the earlier fundamental insights.

Triptycene-based stationary phases for gas chromatographic separations of positional isomers

This work presents the investigation of two triptycene-based materials (TP-3OB and TP-3Im) as the stationary phases for gas chromatographic (GC) separations. The TP-3OB and TP-3Im capillary columns fabricated by static coating exhibited column efficiency of 3000-3500 plates/m for n-dodecane at 120 °C. Also, their McReynolds constants and Abraham system constants were determined to characterize their polarity and molecular interactions with analytes. On the basis of the unique 3D TP architecture, the TP-3OB and TP-3Im stationary phases exhibited complementary high-resolution performance for analytes of a wide ranging polarity, including alkylbenzenes, alkylnaphthalenes, halobenzenes, phenols and anilines, respectively. Moreover, the TP-based columns exhibited good repeatability and reproducibility on the retention times of analytes with the relative standard deviation (RSD) values in the range of 0.01-0.14% for run-to-run, 0.11-0.47% for day-to-day and 0.68-4.7% for column-to-column, respectively. Additionally, their applications for the determination of isomer impurities in the commercial reagents of o-dichlorobenzene, p-/m-diethylbenzene, o-toluidine and 2,3-/3,5-xylidine proved their good potential for practical analysis. This work demonstrates the promising future of the triptycene-based stationary phases for chromatographic separations.

3-Aminopropyltriethoxysilane-aided cross-linked chitosan membranes for gas separation: grand canonical Monte Carlo and molecular dynamics simulations

Molecular simulations were performed to consider the structural and transport properties of chitosan/3-aminopropyltriethoxysilane (APTEOS) mixed matrix membranes (MMMs). In order to consider the presence of APTEOS content on the performances of membrane, various amounts of APTEOS were added to the polymeric matrix as a cross-linker. Structural characterizations such as radial distribution function (RDF), fractional free volume (FFV) and X-ray diffraction (XRD) were carried out on the simulated cells. Self-diffusivity and solubility of membranes were calculated using mean square displacement (MSD) and adsorption isotherms, respectively. Additionally, permeability and permselectivity of CO₂ and N₂ gases were calculated by grand canonical Monte Carlo and molecular dynamics methods. The system temperature was set to 298 K using a Nose-Hoover thermostat. According to the results, upon increasing APTEOS loading, CO₂ permeability increases until 10 wt.% loading. Then, by adding 20 wt.% of APTEOS, CO₂ permeability decreases, which could be related to higher crystallinity. XRD graphs indicated that the crystallinity decreased when adding 10 wt.% APTEOS, while higher APTEOS content (up to 20 wt.%) led to higher crystallinity percentage, consistent with permeability results. Compared to literature reports, the present simulation indicated higher accuracy for defining the structural and transport properties of APTEOS cross-linked chitosan MMMs. Graphical abstract 3-Aminopropyltriethoxysilane-aided cross-linked chitosan membranes for gasseparation.

Synthesis of Highly Gas-Permeable Polyimides of Intrinsic Microporosity Derived from 1,3,6,8-Tetramethyl-2,7-diaminotriptycene

A simple synthetic route to a novel sterically hindered triptycene-based diamine, 1,3,6,8-tetramethyl-2,7-diaminotriptycene (TMDAT), and its use in the preparation of high molecular weight polyimides of intrinsic microporosity (PIM-PIs) are reported. The organosoluble TMDAT-derived polyimides displayed high Brunauer-Emmett-Teller surface areas ranging between 610 and 850 m2 g-1 and demonstrated excellent thermal stability of up to 510 °C. Introduction of the rigid three-dimensional paddlewheel triptycene framework and the tetramethyl-induced restriction of the imide bond rotation resulted in highly permeable polyimides with moderate gas-pair selectivity. The best performing polyimide made from TMDAT and a triptycene-based dianhydride showed gas transport properties located between the 2008 and 2015 polymer permeability/selectivity trade-off curves with H2 and O2 permeabilities of 2858 and 575 barrer combined with H2/N2 and O2/N2 selectivities of 24 and 4.8, respectively, after 200 days of physical aging.

Synthesis and Characterization of Semicrystalline Polyimides Containing Bridged Linkages

A series of polyimides (PI) containing bridged linkages were prepared successfully through a three-step technique. The results indicated that the glass transition temperature (Tg) of polyimides was affected by flexibility of polymer chain and the intermolecular interactions. ODPA-TPER-based polyimide possesses the lowest Tg, which was 214°C. All polyimides had semicrystalline characteristics, and ODPA-TPER-based PI exhibited the lowest melting temperature (Tm) at 316°C. The polyimides had high weight loss temperatures, which indicated that bridged linkages can reduce the softening temperature, meanwhile keeping excellent thermal stability.

Water and Salt Transport Properties of Triptycene-Containing Sulfonated Polysulfone Materials for Desalination Membrane Applications

A series of triptycene-containing sulfonated polysulfone (TRP-BP) materials was prepared via condensation polymerization, and the desalination membrane-relevant fundamental water and salt transport properties (i.e., sorption, diffusion, and permeability coefficients) of the polymers were characterized. Incorporating triptycene into sulfonated polysulfone increased the water content of the material compared to sulfonated polysulfone materials that do not contain triptycene. No significant difference in salt sorption was observed between TRP-BP membranes and other sulfonated polysulfone membranes, suggesting that the presence of triptycene in the polymer did not dramatically affect thermodynamic interactions between salt and the polymer. Both water and salt diffusion coefficients in the TRP-BP membranes were suppressed relative to other sulfonated polysulfone materials with comparable water content, and these phenomena may result from the influence of triptycene on polymer chain packing and/or free-volume distribution, which could increase the tortuosity of the transport pathways in the polymers. Enhanced water/salt diffusivity selectivity was observed for some of the TRP-BP membranes relative to those materials that did not contain triptycene, and correspondingly, incorporation of triptycene into sulfonated polysulfone resulted in an increase, particularly for acid counterion form TRP-BP materials, in water/salt permeability selectivity, which is favorable for desalination membrane applications.

Effects of ZnO Nanoparticle on the Gas Separation Performance of Polyurethane Mixed Matrix Membrane

Polyurethane (PU)-ZnO mixed matrix membranes (MMM) were fabricated and characterized for gas separation. A thermogravimetric analysis (TGA), a scanning electron microscope (SEM) test and an atomic-force microscopy (AFM) revealed that the physical properties and thermal stability of the membranes were improved through filler loading. Hydrogen Bonding Index, obtained from the Fourier transform infrared spectroscopy (FTIR), demonstrate that the degree of phase separation in PU-ZnO 0.5 wt % MMM was more than the neat PU, while in PU-ZnO 1.0 wt % MMM, the phase mixing had increased. Compared to the neat membrane, the CO₂ permeability of the MMMs increased by 31% for PU-ZnO 0.5 wt % MMM and decreased by 34% for 1.0 wt % ZnO MMM. The CO₂/CH₄ and CO₂/N₂ selectivities of PU-ZnO 0.5 wt % were 18.75 and 64.75, respectively.