1
|
Solera-Sendra J, Ballard N, del Valle LJ, Franco L. Recent Advances in Combining Waterborne Acrylic Dispersions with Biopolymers. Polymers (Basel) 2025; 17:1027. [PMID: 40284292 PMCID: PMC12030378 DOI: 10.3390/polym17081027] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2025] [Revised: 04/03/2025] [Accepted: 04/08/2025] [Indexed: 04/29/2025] Open
Abstract
Water-based (meth)acrylic (co)polymer dispersions are produced on a large scale for various applications including coatings, adhesives, paints, and construction materials. A major benefit of waterborne polymer dispersions as compared to more traditional solvent-based alternatives is the low volatile organic compound (VOC) content, which results in an improved environmental profile. Following the trend of sustainability that has driven the growth of acrylic dispersions, recent research has focused on further enhancing the properties of these products by incorporating biobased materials such as polysaccharides (e.g., cellulose, starch, chitin, and chitosan), and proteins (e.g., casein, soy protein, and collagen). Amongst a large number of benefits, the incorporation of biomaterials can serve to decrease the amount of petroleum-based polymers in the formulation and can also contribute to enhance the physical properties of the resulting bio-composites. In this review, the beneficial role of these biopolymers when combined with waterborne acrylic systems is summarized. Recent advances in the use of these biobased and biodegradable materials are covered, aiming to provide guidance for the development of more sustainable, high-performance latex-based bio-composites with minimal environmental impact.
Collapse
Affiliation(s)
- Jordi Solera-Sendra
- eb-Policom—PSEP, Departament d’Enginyeria Química, Escola d’Enginyeria de Barcelona Est (EEBE), Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany 16, 08019 Barcelona, Spain; (J.S.-S.); (L.J.d.V.)
- Barcelona Research Centre in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany, 16, 08019 Barcelona, Spain
- Applications Department, Lubrizol Advanced Materials, Camí de Can Calders, 13, 08173 Sant Cugat del Vallès, Spain
| | - Nicholas Ballard
- Polymat, University of the Basque Country UPV/EHU, Tolosa Hiribidea 72, 20018 Donostia-San Sebastián, Spain;
- Ikerbasque, Basque Foundation for Science, 48013 Bilbao, Spain
| | - Luis J. del Valle
- eb-Policom—PSEP, Departament d’Enginyeria Química, Escola d’Enginyeria de Barcelona Est (EEBE), Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany 16, 08019 Barcelona, Spain; (J.S.-S.); (L.J.d.V.)
- Barcelona Research Centre in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany, 16, 08019 Barcelona, Spain
| | - Lourdes Franco
- eb-Policom—PSEP, Departament d’Enginyeria Química, Escola d’Enginyeria de Barcelona Est (EEBE), Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany 16, 08019 Barcelona, Spain; (J.S.-S.); (L.J.d.V.)
- Barcelona Research Centre in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, BarcelonaTech (UPC), Av. Eduard Maristany, 16, 08019 Barcelona, Spain
| |
Collapse
|
2
|
Xiang S, Cheng Z, Shi W, Zheng T, Yingli Gao, Zhang J, Huang L. Progress in process parameters and mechanism research of polymer emulsion preparation. RSC Adv 2024; 14:16024-16044. [PMID: 38765475 PMCID: PMC11100305 DOI: 10.1039/d4ra01844c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/10/2024] [Accepted: 04/25/2024] [Indexed: 05/22/2024] Open
Abstract
As a new type of concrete admixture, polymer emulsion is mainly used to strengthen the properties of concrete by adhesion and physical and chemical crosslinking with cement in concrete. Under the background of construction in the new era, it is of great significance to elucidate all aspects of concrete performance under the action of polymer emulsion. In this paper, the main formation process of polymer emulsion is reviewed, the influence of synthetic materials required for polymerization on the polymerization process is discussed, and the regulating effects of reaction temperature, reaction time, admixtures, and treatment methods on the synthesis process of polymer emulsion are analyzed. The action mechanism of polymer emulsion on concrete was deeply investigated, and the synthesis method was studied to provide an important experimental and theoretical basis for the preparation of new emulsion materials and the process of emulsion polymerization. The problems of polymer emulsion raw materials, synthetic conditions, and synthetic methods are introduced. The future development trend of polymer emulsion is predicted and the future research ideas are put forward.
Collapse
Affiliation(s)
- Shuncheng Xiang
- Hunan Provincial Engineering Technology Research Center for Novel and Carbon Neutral Road Material, Changsha University of Science and Technology Changsha 410114 China
| | - Zhijian Cheng
- Hunan Provincial Engineering Technology Research Center for Novel and Carbon Neutral Road Material, Changsha University of Science and Technology Changsha 410114 China
| | - Wei Shi
- Science and Technology Affairs Center of Hunan Province Changsha 410082 China
| | - Tingxiang Zheng
- Hunan Provincial Engineering Technology Research Center for Novel and Carbon Neutral Road Material, Changsha University of Science and Technology Changsha 410114 China
| | - Yingli Gao
- Hunan Provincial Engineering Technology Research Center for Novel and Carbon Neutral Road Material, Changsha University of Science and Technology Changsha 410114 China
| | - Jiake Zhang
- College of Transportation Engineering, Tongji University Shanghai 200092 China
| | | |
Collapse
|
3
|
Bayat P, Meek KM, Movafagh M, Cranston ED, Cunningham MF, Champagne P, Morse T, Kiriakou MV, George SR, Dubé MA. The Effect of Cellulose Nanocrystal Reassembly on Latex-Based Pressure-Sensitive Adhesive Performance. Biomacromolecules 2024; 25:3018-3032. [PMID: 38648261 DOI: 10.1021/acs.biomac.4c00138] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/25/2024]
Abstract
Different cellulose nanocrystal (CNC) forms (dried vs never-dried) can lead to different degrees of CNC reassembly, the formation of nanofibril-like structures, in nanocomposite latex-based pressure-sensitive adhesive (PSA) formulations. CNC reassembly is also affected by CNC sonication and loading as well as the protocol used for CNC addition to the polymerization. In this study, carboxylated CNCs (cCNCs) were incorporated into a seeded, semibatch, 2-ethylhexyl acrylate/methyl methacrylate/styrene emulsion polymerization and cast as pressure-sensitive adhesive (PSA) films. The addition of CNCs led to a simultaneous increase in tack strength, peel strength, and shear adhesion, avoiding the typical trade-off between the adhesive and cohesive strength. Increased CNC reassembly resulted from the use of dried, redispersed, and sonicated cCNCs, along with increased cCNC loading and addition of the cCNCs at the seed stage of the polymerization. The increased degree of CNC reassembly was shown to significantly increase the shear adhesion by enhancing the elastic modulus of the PSA films.
Collapse
Affiliation(s)
- Parisa Bayat
- Department of Chemical and Biological Engineering, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| | - Kelly M Meek
- Department of Chemical and Biological Engineering, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| | - Maryam Movafagh
- Department of Chemical and Biological Engineering, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| | - Emily D Cranston
- Department of Wood Science and Department of Chemical and Biological Engineering, University of British Columbia, Vancouver, British Columbia V6T 1Z4, Canada
| | - Michael F Cunningham
- Department of Chemical Engineering, Queen's University, Kingston, Ontario K7L 3N6, Canada
| | - Pascale Champagne
- Energy Mining & Environment Research Centre, National Research Council, Montreal, Quebec H4P 2R2, Canada
| | | | | | - Sean R George
- BASF Corp., Charlotte, North Carolina 28273, United States
| | - Marc A Dubé
- Department of Chemical and Biological Engineering, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| |
Collapse
|
4
|
Mahdavi B, Ebrahimi S, Farzi GA, Maleki B, Mohammadhosseini M. Ephedra intermedia Schrenk & C. A. Mey Methanol Extract: Nanoencapsulation by Mini-Emulsion Polymerization and its Release Trend under Simulated Conditions of the Human Body. Chem Biodivers 2024; 21:e202400033. [PMID: 38488267 DOI: 10.1002/cbdv.202400033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2024] [Accepted: 03/14/2024] [Indexed: 04/12/2024]
Abstract
In this research, the extract of Ephedra intermedia Schrenk & C.A.Mey. was encapsulated using the mini-emulsion polymerization method based on methyl methacrylate polymers with a nanometer size. The encapsulated extract was characterized using different analytical techniques. Furthermore, the loading efficiency and release of the plant extract were examined. FT-IR spectroscopy confirmed the formation of an expectational product. The TEM and SEM imaging showed a spherical morphology for the prepared encapsulated extract. The average size of poly-methyl-methacrylate nanoparticles containing Ephedra extract was found to be approximately 47 nm. The extract loading efficiency and encapsulation efficiency test demonstrated a dose-depending behavior on E. intermedia extract for both analyses, which is highly advantageous for traversing biological barriers. The release assay shows a controlled release for the extract at phosphate buffer solution (PBS). A 38 % release was calculated after 36 hours. The results obtained from the present study reveal that encapsulating the plant extract is a suitable alternative to control and increase their medicinal properties.
Collapse
Affiliation(s)
- Behnam Mahdavi
- Department of Chemistry, Faculty of Science, Hakim Sabzevari University, Sabzevar, Iran
| | - Sanaz Ebrahimi
- Department of Chemistry, Faculty of Science, Hakim Sabzevari University, Sabzevar, Iran
| | - Gholam Ali Farzi
- Department of Polymer Science, Faculty of Chemical Engineering, Hakim Sabzevari University, Sabzevar, Iran
| | - Behrooz Maleki
- Department of Organic Chemistry, Faculty of Chemistry, University of Mazandaran, Babolsar, Iran
| | - Majid Mohammadhosseini
- Department of Chemistry, College of Basic Sciences, Shahrood Branch, Islamic Azad University, Shahrood, Iran
| |
Collapse
|
5
|
Kiriakou M, Pakdel AS, Berry RM, Hoare T, Dubé MA, Cranston ED. Incorporation of Polymer-Grafted Cellulose Nanocrystals into Latex-Based Pressure-Sensitive Adhesives. ACS MATERIALS AU 2022; 2:176-189. [PMID: 36855757 PMCID: PMC9888609 DOI: 10.1021/acsmaterialsau.1c00052] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/31/2023]
Abstract
While the improvement of water-based adhesives with renewable additives is important as industry shifts toward more sustainable practices, a complete understanding of how the compatibility between additives and polymers affects adhesive performance is currently lacking. To elucidate these links, cellulose nanocrystals (CNCs) were first functionalized via surface-initiated atom-transfer radical polymerization with the hydrophobic polymers poly(butyl acrylate) (PBA) and poly(methyl methacrylate) (PMMA) to facilitate their incorporation into latex-based pressure-sensitive adhesives (PSAs). Next, PBA latexes were synthesized using seeded semibatch emulsion polymerization with unmodified or polymer-grafted CNCs added in situ at a loading of 0.5 or 1 phm (parts per hundred parts of monomer). Viscosity and electron microscopy suggested that the polymer-grafted CNCs were incorporated inside or on the latex particles. PSAs containing any CNC type had one or more improved properties (compared to the no-CNC "base case"); CNCs with a low degree of polymerization (DP) grafts exhibited improved tack (up to 2.5-fold higher) and peel strength (up to 6-fold higher) relative to PSAs with unmodified CNCs. The best performing PSA contained the low DP PMMA-grafted CNCs, which is attributed to the higher glass transition temperature and the higher wettability of the PMMA grafts compared to PBA, and the more uniform dispersion of polymer-grafted CNCs throughout the PSA film. In contrast, PSAs containing CNCs with high DP grafts resulted in reduced tack and peel strength (compared to low DP grafts) due to enhanced CNC aggregation. Unfortunately, all PSAs containing polymer-grafted CNCs exhibited inferior shear strength relative to PSAs with unmodified CNCs (and comparable shear strength to the no-CNC "base case"). Collectively, these results provide guidelines for future optimization of more sustainable latex-based PSAs.
Collapse
Affiliation(s)
- Michael
V. Kiriakou
- Department
of Chemical Engineering, McMaster University, 1280 Main Street West, Hamilton, ON L8S
4L7, Canada
| | - Amir Saeid Pakdel
- Department
of Chemical and Biological Engineering, Center for Catalysis Research
and Innovation, University of Ottawa, 161 Louis Pasteur Pvt., Ottawa, ON K1N
6N5, Canada
| | - Richard M. Berry
- CelluForce
Inc., 625 President-Kennedy
Avenue, Montreal, QC H3A 1K2, Canada
| | - Todd Hoare
- Department
of Chemical Engineering, McMaster University, 1280 Main Street West, Hamilton, ON L8S
4L7, Canada
| | - Marc A. Dubé
- Department
of Chemical and Biological Engineering, Center for Catalysis Research
and Innovation, University of Ottawa, 161 Louis Pasteur Pvt., Ottawa, ON K1N
6N5, Canada
| | - Emily D. Cranston
- Department
of Chemical Engineering, McMaster University, 1280 Main Street West, Hamilton, ON L8S
4L7, Canada
- Departments
of Wood Science, University of British Columbia, 2424 Main Mall, Vancouver, BC V6T 1Z4, Canada
- Department
of Chemical and Biological Engineering, University of British Columbia, 2360 East Mall, Vancouver, BC V6T 1Z3, Canada
| |
Collapse
|