Recycling of condensation polymers via ring-chain equilibria: RECYCLING VIA RING-CHAIN EQUILIBRIA

Improving Circularity via Chemical Recycling to all Rings

Aliphatic polyesters synthesized via ring-opening polymerization (ROP) have properties competitive to incumbent plastic (PE, PP), while simultaneously opening up for chemical recycling to monomer (CRM). However, not all aliphatic polyesters are prone to undergo CRM, and the ability to shift the equilibrium between polymer and monomer is tightly associated with the initial monomer structure. The standard strategy to measure CRM is to evaluate the change in free energy during polymerization (∆GROP). However, ∆GROP is only one-dimensional by assessing the equilibrium between initial monomer and polymer. But under active catalytic conditions, the depolymerization of polymers can lead to formation of larger rings, such as dimers, trimers, tetramers, and so on, via the ring-chain equilibrium (RCE), meaning that the real thermodynamic recycling landscape is multi-dimensional. This work introduces a multi-dimensional chemical recycling to all rings (CRR) via a highly active catalytic system to reach RCE. Thermodynamically ∆GRCE is completely different from ∆GROP. Using ∆GRCE instead of ∆GROP allows us to achieve CRR for polymers notoriously difficult to achieve CRM for, as exemplified within by CRR for poly(ε-caprolactone), poly(pentadecalactone), and mixed polymer systems. Overall, this work provides a new general concept of closing the material loop.

End-of-life upcycling of polyurethanes using a room temperature, mechanism-based degradation

A major challenge in developing recyclable polymeric materials is the inherent conflict between the properties required during and after their life span. In particular, materials must be strong and durable when in use, but undergo complete and rapid degradation, ideally under mild conditions, as they approach the end of their life span. We report a mechanism for degrading polymers called cyclization-triggered chain cleavage (CATCH cleavage) that achieves this duality. CATCH cleavage features a simple glycerol-based acyclic acetal unit as a kinetic and thermodynamic trap for gated chain shattering. Thus, an organic acid induces transient chain breaks with oxocarbenium ion formation and subsequent intramolecular cyclization to fully depolymerize the polymer backbone at room temperature. With minimal chemical modification, the resulting degradation products from a polyurethane elastomer can be repurposed into strong adhesives and photochromic coatings, demonstrating the potential for upcycling. The CATCH cleavage strategy for low-energy input breakdown and subsequent upcycling may be generalizable to a broader range of synthetic polymers and their end-of-life waste streams.

Catalytic methods for chemical recycling or upcycling of commercial polymers

Polymers (plastics) have transformed our lives by providing access to inexpensive and versatile materials with a variety of useful properties. While polymers have improved our lives in many ways, their longevity has created some unintended consequences. The extreme stability and durability of most commercial polymers, combined with the lack of equivalent degradable alternatives and ineffective collection and recycling policies, have led to an accumulation of polymers in landfills and oceans. This problem is reaching a critical threat to the environment, creating a demand for immediate action. Chemical recycling and upcycling involve the conversion of polymer materials into their original monomers, fuels or chemical precursors for value-added products. These approaches are the most promising for value-recovery of post-consumer polymer products; however, they are often cost-prohibitive in comparison to current recycling and disposal methods. Catalysts can be used to accelerate and improve product selectivity for chemical recycling and upcycling of polymers. This review aims to not only highlight and describe the tremendous efforts towards the development of improved catalysts for well-known chemical recycling processes, but also identify new promising methods for catalytic recycling or upcycling of the most abundant commercial polymers.

The use of polymer-supported Candida antarctica lipase B to achieve the entropically-driven ring-opening polymerization of macrocyclic bile acid derivatives via transesterification: selectivity of the reactions and the structures of the polymers produced

ED-ROPs of macrocyclic lactones by transesterifications catalyzed by CALB are further explored and predictions of the product structures made.