An experimental technique for the characterization of molecular orientation through the thickness of plastic products

External Calibration in PA12 Tube Extrusion

Elongation at break is one of the major end-use properties of polyamide 12 extruded tubes. It is strongly affected by the tube microstructure and the molecular orientation resulting from extrusion conditions. Molecular orientation was characterized by X-ray diffraction and birefringence evaluation in light microscopy. Measurements were carried out on (r, z) sections obtained by polishing and microtoming. On the other hand, polymer drawing was measured on line by tracer techniques. Calibration stage was determined as the key step of the process that generates orientation in tubes: as the tube is drawn through a cylindrical calibrator under vacuum and cooled from its outside surface, calibration leads to a highly oriented zone in the twenty external microns. Calibration conditions and elongation at break have been connected through orientation level in this region. Molecular orientation was found to strongly depend on the draw ratio in the calibration tank. Finally, birefringence of the tube external layers and elongation at break were successfully correlated. Elongation at break can be enhanced by reducing orientation resulting from calibration conditions.

Effects of the sample preparation temperature on the nanostructure of compression moulded ultrahigh molecular weight polyethylene

In this study, the effects of the sample sectioning temperature on the surface nanostructure and mechanical response of compression moulded ultrahigh molecular weight polyethylene (UHMWPE) at a nanometer scale (nanomechanical properties) have been characterized. The primary focus of this work was to determine if the sample sectioning temperature significantly changed the nanostructure of UHMWPE, while the secondary focus was to characterize the effect on the mechanical response due to the changes in the sectioned surface nanostructure. The goals of this study were: (a) to investigate the potential possibility of creating surface artefacts by the sample preparation technique by sectioning at different temperatures relative to the published range of glass transition temperatures, Tg, for PE (-12, -80 and -25 degrees C); (b) to determine the possibility of molecular orientation induced by plastic deformation of the UHMWPE sample during the process of sample preparation; (c) to measure the relative difference in nanomechanical properties owing to evolution of different nanostructures as a function of sample sectioning temperature. Field emission scanning electron microscopy (FESEM), atomic force microscopy (AFM) and nanoindentation were used to demonstrate that the sectioning temperature caused a change in nanostructure of the compression moulded UHMWPE sectioned surface, explaining the change in mechanical response to indentation at a nanoscale. In this study, it was demonstrated that significant plastic deformation occurs when a shear stress is applied between the glass or diamond blade and the UHMWPE during sample preparation under ambient conditions at a temperature of 22 degrees C. These results also suggest that an optimum sample sectioning temperature should definitely be below the measured Tg of the polymer.