Extruded starch–nanoclay nanocomposites: Effects of glycerol and nanoclay concentration

The Effect of Surface Characteristics of Clays on the Properties of Starch Nanocomposites

In this research, different clays such as laponite and montmorillonite (NaMMT) are used as fillers in the preparation of thermoplastic starch/clay nanocomposites. Thin films are produced by casting and evaporation in a wide composition range, using glycerol as the plasticizer at two different concentrations. The surface energy of clay fillers is measured by inverse gas chromatography (IGC); X-ray diffraction (XRD) and light transmission measurements (UV-VIS) are carried out to characterize the structure of nanocomposites; and mechanical properties and water vapor permeability are also studied. While all the starch/montmorillonite nanocomposites possess intercalated structures, significant exfoliation can be noted in the starch/laponite nanocomposites, mainly at low clay contents. Due to the larger surface energy of montmorillonite, stronger polymer/clay interactions and better mechanical properties can be assumed in starch/NaMMT composites. The smaller surface energy of laponite, however, can facilitate the delamination of laponite layers. Thus, the specific surface area of laponite can be further increased by exfoliation. Based on the results, the better exfoliation and the much larger specific surface area of laponite lead to higher reinforcement in starch/laponite nanocomposites.

The Role of Structure and Interactions in Thermoplastic Starch-Nanocellulose Composites

Composite films were fabricated by using cellulose nanocrystals (CNCs) as reinforcement up to 50 wt% in thermoplastic starch (TPS). Structure and interactions were modified by using different types (glycerol and sorbitol) and different amounts (30 and 40%) of plasticizers. The structure of the composites was characterized by visible spectroscopy, Haze index measurements, and scanning electron microscopy. Tensile properties were determined by tensile testing, and the effect of CNC content on vapor permeability was investigated. Although all composite films are transparent and can hardly be distinguished by human eyes, the addition of CNCs somewhat decreases the transmittance of the films. This can be related to the increased light scattering of the films, which is caused by the aggregation of nanocrystals, leading to the formation of micron-sized particles. Nevertheless, strength is enhanced by CNCs, mostly in the composite series prepared with 30% sorbitol. Additionally, the relatively high water vapor permeability of TPS is considerably decreased by the incorporation of at least 20 wt% CNCs. Reinforcement is determined mostly by the competitive interactions among starch, nanocellulose, and plasticizer molecules. The aging of the films is caused by the additional water uptake from the atmosphere and the retrogradation of starch.

Nanoclay Effect into the Biodegradation and Processability of Poly(lactic acid) Nanocomposites for Food Packaging

One of the most promising expectations in the design of new materials for food packaging is focused on the development of biodegradable systems with improved barrier character. In this sense PLA reinforced with nanoclay is a potential alternative to the use of conventional oil-derivative polymers due to the synergetic effect of the biodegradable character of PLA and the barrier-induced effect derived from the dispersion of nanoparticles. In this work, composite materials based on PLA and reinforced with bentonite nanoparticles (up to 4% w/w) (NC) have been prepared to produce films with improved barrier character against water vapor transportation. Additionally, the biodegradable character of the composites depending on the crystallinity of the polymer and percentage of NC have been evaluated in the presence of an enzymatic active medium (proteinase K). Finally, a study of the capacity to film production of the composites has been performed to determine the viability of the proposals. The dispersion of the nanoparticles induced a tortuous pathway of water vapor crossing, reducing this diffusion by more than 22%. Moreover, the nanoclays materials were in all the cases acceptable for food packing in terms of migration. A migration lower than 1 mg/m2 was obtained in all the materials. Nonetheless, the presence of the nanoclays in decreased biodegradable capacity was observed. The time was enlarged to more than 15 days for the maximum content (4% w/w). On the other hand, the incorporation of NC does not avoid the processability of the material to obtain film-shaped processed materials.

Nanocomposites Materials of PLA Reinforced with Nanoclays Using a Masterbatch Technology: A Study of the Mechanical Performance and Its Sustainability

Packaging consumes around 40% of the total plastic production. One of the most important fields with high requirements is food packaging. Food packaging products have been commonly produced with petrol polymers, but due to environmental concerns, the market is being moved to biopolymers. Poly (lactic acid) (PLA) is the most promising biopolymer, as it is bio-based and biodegradable, and it is well established in the market. Nonetheless, its barrier properties need to be enhanced to be competitive with other polymers such as polyethylene terephthalate (PET). Nanoclays improve the barrier properties of polymeric materials if correct dispersion and exfoliation are obtained. Thus, it marks a milestone to obtain an appropriate dispersion. A predispersed methodology is proposed as a compounding process to improve the dispersion of these composites instead of common melt procedures. Afterwards, the effect of the polarity of the matrix was analyzing using polar and surface modified nanoclays with contents ranging from 2 to 8% w/w. The results showed the suitability of the predispersed and concentrated compound, technically named masterbatch, to obtain intercalated structures and the higher dispersion of polar nanoclays. Finally, the mechanical performance and sustainability of the prepared materials were simulated in a food tray, showing the best assessment of these materials and their lower fingerprint.

Reinforced cassava starch based edible film incorporated with essential oil and sodium bentonite nanoclay as food packaging material

Biodegradable packaging in food materials is a green technology based novel approach to replace the synthetic and conventional packaging systems. This study is aimed to formulate the biodegradable cassava starch based films incorporated with cinnamon essential oil and sodium bentonite clay nanoparticles. The films were characterized for their application as a packaging material for meatballs. The cassava starch films incorporated with sodium bentonite and cinnamon oil showed significant antibacterial potential against all test bacteria; Escherichia coli, Salmonella typhimurium and Staphylococcus aureus. Antibacterial effect of films increased significantly when the concentration of cinnamon oil was increased. The cassava starch film incorporated with 0.75% (w/w) sodium bentonite, 2% (w/w) glycerol and 2.5% (w/w) cinnamon oil was selected based on physical, mechanical and antibacterial potential to evaluate shelf life of meatballs. The meatballs stored at ambient temperature in cassava starch film incorporated with cinnamon oil and nanoclay, significantly inhibited the microbial growth till 96 h below the FDA limits (10⁶ CFU/g) in foods compared to control films that exceeded above the limit within 48 h. Hence cassava starch based film incorporated with essential oils and clay nanoparticles can be an alternate approach as a packaging material for food industries to prolong the shelf life of products.

Effects of preparation methods on the structure and mechanical properties of wet conditioned starch/montmorillonite nanocomposite films

TPS/Na-montmorillonite nanocomposite films were prepared by solution and melt blending. Clay content changed between 0 and 25 wt% based on the amount of dry starch. Structure, tensile properties, and water content of wet conditioned films were determined as a function of clay content. Intercalated structure and VH-type crystallinity of starch were found for all the nanocomposites independently of clay and plasticizer content or preparation method, but at larger than 10 wt% clay content nanocomposites prepared by melt intercalation contained aggregated particles as well. In spite of the incomplete exfoliation clay reinforces TPS considerably. Preparation method has a strong influence on mechanical properties of wet conditioned films. Mechanical properties of the conditioned samples prepared by solution homogenization are much better than those of nanocomposites prepared by melt blending. Water, which was either adsorbed or bonded in the composites in conditioning or solution mixing process, respectively, has different effect on mechanical properties.

A Novel Modified Starch/Carboxymethyl Cellulose/Montmorillonite Bionanocomposite Film: Structural and Physical Properties

A novel glycerol-plasticized and citric acid (CA)-modified starch/carboxymethyl cellulose (CMC)/montmorillonite (MMT) bionanocomposite films were prepared from corn starch by casting, to study the effect of the 10% CA, 10% CMC and four different loadings of MMT on the properties of starch films. Atomic force microscopy surface analysis showed that starch/CMC/MMT films had the highest roughness. X-ray diffraction test showed that the clay nanolayers formed an intercalated structure in the bionanocomposites. However, completely exfoliated structure formed only in the pure starch/MMT nanocomposites (without CA and CMC). CA, CMC and MMT improved mechanical properties of starch films. MMT had the greatest effect on the mechanical properties. The MMT addition at content of 7% caused to increase in ultimate tensile strength by more than threefold in comparison to modified starch/CMC films. The water vapor permeability (WVP) decreased significantly (p < 0.05) by the addition of CA and CMC. When the MMT content of the starch films reached to 7%, the WVP decreased about 75% in comparison to the neat starch film. However, the hydrophilic character of bionanocomposites increased as the increasing of MMT content.

Effect of clay concentration on morphology and properties of hydroxypropylmethylcellulose films

Hydroxypropylmethylcellulose (HPMC)/montmorillonite (MMT) nanocomposite films are prepared by solution intercalation method. Mechanical, thermal, moisture absorption, optical clarity and water vapor permeability of HPMC/MMT nanocomposite films are measured. X-ray diffraction (XRD) and transmission electron microscopic (TEM) results establish formation of partially intercalated and partially exfoliated HPMC/MMT nanocomposite films. In presence of MMT, the tensile strength, tensile modulus and elongation at break of HPMC films are improved. The thermal stability of HPMC/MMT nanocomposites is better than pure HPMC. The moisture absorption of HPMC film measured in 75% of constant relative humidity is reduced with loading of MMT. Optical clarity of HPMC film is almost unaffected in presence of MMT. Water vapor permeability of HPMC decreases in presence of nanoclay due to increasing tortuous path for diffusion.

Ultrasonic treatment and synthesis of sugar alcohol modified Na+-montmorillonite clay

Na(+)-montmorillonite clay (generally referred to as MMT) is very useful for reinforcing polymeric matrix at very low concentrations (typically, 2-5% wt). These clay particles are typically exfoliated before they can demonstrate the significant gains in heat deflection temperature, modulus, and elongation properties. In the case of hydrophilic biopolymer based matrices, such as carbohydrates and chitosan, exfoliating these nanoclay particles needs greater attention because the exfoliation is typically carried out using hydrophobic oligomers through ion-exchange. This study reports a new method of synthesizing completely hydrophilic MMT-assemblages using hydrophilic plasticizers for biopolymers. We used sugar alcohols (glycerol, xylitol with 3 and 5 hydroxyl groups) and polysaccharide maltodextrin to exfoliate the MMT. Sonication was conducted for MMT nanoclay and plasticizers at different weight ratios. It was confirmed that all plasticizer/modifier led to expansion of MMT gallery spacing (d-spacing) and the change in d-spacing could be related to the molecular structure of the plasticizer. Meanwhile, the extent of exfoliation was maximum with maltodextrin (fully exfoliation with 1:10 and 1:20 ratio of MMT:plasticizer) across all test samples and interestingly, glycerol and xylitol samples quickly established within the MMT galleries and exhibited minimal influence with further increase in relative concentrations.

Miniaturization in pharmaceutical extrusion technology: feeding as a challenge of downscaling

In recent years, extrusion technology has shifted the focus of pharmaceutical research due to versatile applications like pelletization, bioavailability improvement or manipulation of solid-state properties of drugs, continuous granulation, and the development of novel solid dosage forms. Meanwhile, a major effort has been devoted to the miniaturization of equipment in pharmaceutical extrusion technology, particularly with regard to the requirements of the development of new chemical entities and formulations. In the present study, a lab-scale twin-screw extruder was investigated in order to determine the limitations imposed by the feeding systems. The wet extrusion process was considered as challenging because both a powder and a liquid feeder have to be considered. Initially, the accuracy and uniformity of the powder and liquid feeder were tested independently of the extrusion process. After modification of the powder feeder, both feeders were investigated in conjunction with extrusion. Based on this, an optimization of the liquid feeder was required and completed. Both feeder modifications reduced the variability of the moisture content in the extrudates 10-fold. This led to a reliable small-scale extrusion process.

Morphological Investigation into Starch Bio-Nanocomposites via Synchrotron Radiation and Differential Scanning Calorimetry

We studied a hydrophilic, plasticized bionanocomposite system involving sorbitol plasticizer, amylose biopolymer, and montmorillonite (MMT) for the presence of competitive interactions among them at different moisture content. Synchrotron analysisviasmall angle X-ray scattering (SAXS) and thermal analysis using differential scanning calorimetry (DSC) were performed to understand crystalline growth and the distribution of crystalline domains within the samples. The SAXS diffraction patterns showed reduced interhelix spacing in the amylose network indicating strong amylose-sorbitol interactions. Depending on the sorbitol and MMT concentration, these interactions also affected the free moisture content and crystalline domains. Domains of around 95 Å and 312 Å were found in the low-moisture-content samples as compared to a single domain of 95 Å in the high-moisture-content samples. DSC measurements confirmed that the MMT increased the onset and the melting temperature of nanocomposites. Moreover, the results showed that the ternary interactions among sorbitol-amylose-MMT supported the crystalline heterogeneity through secondary nucleation.

A review of experimental and modeling techniques to determine properties of biopolymer-based nanocomposites

The nonbiodegradable and nonrenewable nature of plastic packaging has led to a renewed interest in packaging materials based on bio-nanocomposites (biopolymer matrix reinforced with nanoparticles such as layered silicates). One of the reasons for unique properties of bio-nanocomposites is the difference in physics at nanoscale as compared to that at macroscale. Therefore, the effect of nanoscale on the properties of bio-nanocomposites is discussed. Properties of bio-nanocomposites are governed by the extent of dispersion of nanoparticles in the biopolymer matrix and interaction between nanoparticles and the biopolymer. Selection of proper technique to determine properties of these bio-nanocomposites is very critical in assessing their performance. Experimental techniques (tensile testing, barrier property measurement, dynamic mechanical analysis, differential scanning calorimetry, thermogravimetric analysis, rheological measurement) to determine the mechanical, barrier, thermal, and rheological properties of bio-nanocomposites are discussed in terms of methodology, interpretation of results, and application in studying the properties of bio-nanocomposites. Mathematical modeling plays an important role in predicting the properties of bio-nanocomposites and comparing them to the measured properties. This comparison helps in better understanding the mechanism for much improved properties of bio-nanocomposites. Mathematical modeling is also helpful in understanding the effects of different parameters on the properties of bio-nanocomposites. Therefore, the article describes mathematical modeling of mechanical and barrier properties of bio-nanocomposites using analytical micromechanics.