Fabrication of Nylon 6-Montmorillonite Clay Nanocomposites with Enhanced Structural and Mechanical Properties by Solution Compounding

Melt compounding has been favored by researchers for producing nylon 6/montmorillonite clay nanocomposites. It was reported that high compatibility between the clay and the nylon6 matrix is essential for producing exfoliated and well-dispersed clay particles within the nylon6 matrix. Though solution compounding represents an alternative preparation method, reported research for its use for the preparation of nylon 6/montmorillonite clay is limited. In the present work, solution compounding was used to prepare nylon6/montmorillonite clays and was found to produce exfoliated nylon 6/montmorillonite nanocomposites, for both organically modified clays with known compatibility with nylon 6 (Cloisite 30B) and clays with low/no compatibility with nylon 6 (Cloisite 15A and Na⁺-MMT), though to a lower extent. Additionally, solution compounding was found to produce the more stable α crystal structure for both blank nylon6 and nylon6/montmorillonite clays. The process was found to enhance the matrix crystallinity of blank nylon6 samples from 36 to 58%. The resulting composites were found to possess comparable mechanical properties to similar composites produced by melt blending.

An Efficient Composite Modifier Prepared for Enhancing the Crystallization and Flame-Retardancy of Poly(m-xylylene adipamide)

Poly(m-xylylene adipamide) (MXD6) has good gas barrier properties and high mechanical strength. However, in nature, this resin has a low rate of crystallization. In order to overcome this obstacle in its applications, this study prepares a new, efficient modifier for MXD6 by combining the synthesized DOPO derivative (DT) and P22. It is found that the use of the binary modifier exhibits obvious effects on the crystallization of MXD6. When 11.0 wt.% DT is added together with 0.1 wt.% P22 (DT/P22), the crystallization temperature of MXD6 shifts to a higher temperature of 19.7 °C, and the crystallinity degree of MXD6 is significantly increased by 60%. Meanwhile, this modifier exhibits obviously intumescent flame-retardancy on MXD6 by increasing the limited oxygen index (LOI) from 26.4% to 33.4%. The results of the cone calorimeter test (CCT) reveal that the peak heat release rate (PHRR), total heat release (THR) and average effective heat release (av-EHC) are obviously suppressed due to the use of this modifier. Moreover, the influences of this modifier on the crystal structures, mechanical and rheological properties of MXD6 are analyzed in detail. This study can provide an efficient modifier for MXD6.

Fabrication of Carbon Fiber Reinforced Aromatic Polyamide Composites and Their Thermal Conductivities with a h-BN Filler

In this study, a carbon fiber-reinforced thermoplastic composite was fabricated using a new aromatic polyamide (APA) as a matrix. Non-isothermal crystallization behaviors in the cooling process of APA resin (a semi-crystalline polymer) and composite were analyzed by using a differential scanning calorimeter (DSC). To determine the optimum molding conditions, processing parameters such as the molding temperature and time were varied during compression molding of the Carbon/APA composite. The tensile and flexural properties and morphologies of the fabricated composites were analyzed. Molding at 270 °C and 50 MPa for 5 min. showed relatively good mechanical properties and morphologies; thus, this condition was selected as the optimal molding condition. In addition, to enhance the thermal conductivity of the Carbon/APA composite, a study was conducted to add hexagonal boron nitride (h-BN) as a filler. The surface of h-BN was oxidized to increase its miscibility in the resin, which resulted in better dispersity in the APA matrix. In conclusion, a Carbon/APA (h-BN) composite manufactured under optimal molding conditions with an APA resin containing surface-treated h-BN showed a thermal conductivity more than twice that of the case without h-BN.

Difference in the micro-dynamics mechanism between aromatic nylon and aliphatic nylon during water absorption: spectroscopic evidence

The difference in the micro-dynamics mechanism between aromatic nylon and aliphatic nylon during water absorption was studied to explore the reason for the significantly smaller decline of barrier performance of poly(m-xylene adipamide) (MXD6) film than that of polyamide 6 (PA6) film under high humidity.