A new approach for kinetic modeling and optimization of rubber molding

A Novel Approach for Simulation and Optimization of Rubber Vulcanization

The kinetic model, encompassing the curing and reversion phenomena of the NR/SBR rubber vulcanization process, was developed by means of the finite element method simultaneously with heat transfer equations, including heat generation due to curing reactions. The vulcanization simulation was conducted for three spheres of different diameters (1, 5 and 10 cm) and two rubber wheels, one of which was a commercial product of the rubber industry. The proposed advanced simulation model, based on products’ two-dimensional axisymmetry, includes cooling after vulcanization, during which the crosslinking reactions continue to take place as a result of the products’ heated interiors. As a criterion for removing the product from the mold, an average vulcanization degree of 0.9 was set, whereby, during cooling, the vulcanization degree increases, due to crosslinking reactions. Based on the minimal difference between the maximal and minimal vulcanization degrees, which did not exceed a value of 0.0142, the optimal process parameters for each product were determined, achieving homogeneity and obtaining high-quality rubber products, while simultaneously ensuring a more efficient vulcanization process and enhanced cost effectiveness for the rubber industry.

A new modelling approach for predicting process evolution of cork-rubber composites slabs vulcanization

In order to predict the evolution of the vulcanization process of cork-rubber slabs, a numerical approach was developed combining heat transfer by conduction and kinetics models. A one-dimensional model was applied to predict the evolution of temperature and degree of cure at different stages of the vulcanization of a cork-rubber composite. Also, due to the degradation verified by the compound, an existent reversion model was added to the problem. Based on rheometer data, cure and reversion parameters were determined. Experimental data were used to determine the thermal properties of the compound, assuming a constant value or according to its degree of cure and temperature. The results obtained by simulation showed a good correspondence with experimental results, even when assuming constant thermal properties. The application of the proposed methodology provides information about the optimum process parameters for each thickness slab, without compromising the homogeneity and characteristics of the final product, which can be a valuable tool during the development and product stages of cork-rubber composites.