Fe, N-Doped Metal Organic Framework Prepared by the Calcination of Iron Chelated Polyimines as the Cathode-Catalyst of Proton Exchange Membrane Fuel Cells

Aromatic polyimine (PIM) was prepared through condensation polymerization between p-phenylene diamine and terephthalaldehyde via Schiff reactions. PIM can be physically crosslinked with ferrous ions into gel. The gel-composites, calcined at two consecutive stages, with temperatures ranging from 600 to 1000 °C, became Fe- and N-doped carbonaceous organic frameworks (FeNC), which demonstrated both graphene- and carbon nanotube-like morphologies and behaved as an electron-conducting medium. After the two-stage calcination, one at 1000 °C in N₂ and the other at 900 °C in a mixture of N₂ and NH₃, an FeNC composite (FeNC-1000A900) was obtained, which demonstrated a significant O₂ reduction peak in its current–voltage curve in the O₂ atmosphere, and thus, qualified as a catalyst for the oxygen reduction reaction. It also produced a higher reduction current than that of commercial Pt/C in a linear scanning voltage test, and the calculated e-transferred number reached 3.85. The max. power density reached 400 mW·cm⁻² for the single cell using FeNC-1000A900 as the cathode catalyst, which was superior to other FeNC catalysts that were calcined at lower temperatures. The FeNC demonstrated only 10% loss of the reduction current at 1600 rpm after 1000 redox cycles, as compared to be 25% loss for the commercial Pt/C catalyst in the durability test.

New Inverse Emulsion-Polymerized Iron/Polyaniline Composites for Permanent, Highly Magnetic Iron Compounds via Calcination

The hydrophilic initiator potassium persulfate (KPS) was converted into a hydrophobic molecule by complexing with cetyltrimethylammonium bromide (CTAB) at both ends of the molecule (CTAPSu). Inverse emulsion polymerization thus proceeded inside micelles dispersed in the affluent toluene with CTAPSu as the initiator. Polyaniline (PANI) formed inside the micelles and entangled with Fe₃O₄ nanoparticles already esterified with oleic acid (OA). Iron composites consisted of OA-esterified Fe₃O₄ nanoparticles covered with PANI after de-emulsification. After calcination at 950 °C in an argon atmosphere, the resultant iron compound was a mixture of α-Fe (ferrite) and Fe₃C (cementite), as determined by X-ray diffraction. Eventually, the calcined iron compounds (mixtures) demonstrated superparamagnetic properties with a high saturation magnetization (Ms) of 197 emu/g, which decayed to 160 emu/g after exposure to the atmosphere for four months.

Superparamagnetic, High Magnetic α-Fe & α″-Fe16N2 Mixture Prepared from Inverse Suspension-Polymerized Fe3O4@polyaniline Composite

Oleic acid (OA)-modified Fe₃O₄ nanoparticles were successfully covered with polyanilines (PANIs) via inverse suspension polymerization in accordance with SEM and TEM micrographs. The obtained nanoparticles were able to develop into a ferrite (α-Fe) and α″-Fe₁₆N₂ mixture with a superparamagnetic property and high saturated magnetization (SM) of 245 emu g⁻¹ at 950 °C calcination under the protection of carbonization materials (calcined PANI) and other iron-compounds (α″-Fe₁₆N₂). The SM of the calcined iron-composites slightly decreases to 232 emu g⁻¹ after staying in the open air for 3 months. The calcined mixture composite can be ground into homogeneous powders without the segregation of the iron and carbon phases in the mortar without significantly losing magnetic activities.

Polyaniline Based Pt-Electrocatalyst for a Proton Exchanged Membrane Fuel Cell

Calcination reduction reaction is used to prepare Pt/EB (emeraldine base)-XC72 (Vulcan carbon black) composites as the cathode material of a proton exchange membrane fuel cell (PEMFC). The EB-XC72 core-shell composite obtained from directly polymerizing aniline on XC72 particles is able to chelate and capture the Pt-ions before calcination. X-ray diffraction spectra demonstrate Pt particles are successfully obtained on the EB-XC72 when the calcined temperature is higher than 600 °C. Micrographs of TEM and SEM illustrate the affluent, Pt nanoparticles are uniformly distributed on EB-XC72 at 800 °C (Pt/EB-XC72/800). More Pt is deposited on Pt/EB-XC72 composite as temperatures are higher than 600 °C. The Pt/EB-XC72/800 catalyst demonstrates typical type of a cyclic voltammograms (C-V) curve of a Pt-catalyst with clear Pt-H oxidation and Pt-O reduction peaks. The highest number of transferred electrons during ORR approaches 3.88 for Pt/EB-XC72/800. The maximum power density of the single cell based on Pt/EB-XC72/800 reaches 550 mW cm^-2.

Microwave Assisted Reduction of Pt-Catalyst by N-Phenyl-p-Phenylenediamine for Proton Exchange Membrane Fuel Cells

The presence of N-phenyl-p-phenylenediamine (PPDA: a dimer of aniline) during microwave (MW) irradiation can significantly improve Pt-loading on the XC72 carbon matrix as a catalyst support of proton exchange membrane fuel cells (PEMFCs). PPDA is converted to an emeraldine base state during MW-assisted redox reaction, which is characterized by both FTIR and Raman spectra. The increased degree of conjugation from the formation of quinone-state of PPDA is confirmed by UV-VIS spectra. TEM micrographs and residue weights obtained from the TGA thermograms illustrate the particle size and Pt-loading percent of Pt nanoparticles (NPs) after MW irradiation, respectively. X-ray diffraction patterns indicate Pt NPs are successfully loaded on XC72 by MW irradiation corresponding to hydrothermal method. The single cell performance demonstrates an increasing power and maximum current density when Pt-catalyst of membrane exchanged assembly (MEA) is prepared by MW-assisted reduction in the presence of PPDA.