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Xu S, Tang J, Fu L. Catalytic Strategies for the Upcycling of Polyolefin Plastic Waste. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:3984-4000. [PMID: 38364857 DOI: 10.1021/acs.langmuir.3c03195] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/18/2024]
Abstract
Chemical upgrading of waste plastics is currently one of the most important methods for addressing plastic pollution. In comparison to the current methods of incineration or landfill, chemical upgrading enables the utilization of carbon and hydrogen elements in waste plastics as resources. This process strongly relies on efficient catalysts and reaction systems. Through catalyst design, waste plastics can be converted into fuels or chemicals under the optimized reaction conditions, extending their life cycles. In this review, we systematically discuss various chemical conversion methods for polyolefin waste plastics, which account for a large proportion of waste plastics. We further explore the remaining challenges and future development trends in this field, including improving product value through product engineering and shifting research perspectives to exploring the tolerance of catalysts toward impurities in practical waste plastic waste rather than using pure plastic feedstock.
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Affiliation(s)
- Shaodan Xu
- College of Materials & Environmental Engineering, Hangzhou Dianzi University, Hangzhou, Zhejiang 310018, People's Republic of China
| | - Junhong Tang
- College of Materials & Environmental Engineering, Hangzhou Dianzi University, Hangzhou, Zhejiang 310018, People's Republic of China
| | - Li Fu
- College of Materials & Environmental Engineering, Hangzhou Dianzi University, Hangzhou, Zhejiang 310018, People's Republic of China
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Sustainably Recycling and Upcycling of Single-Use Plastic Wastes through Heterogeneous Catalysis. Catalysts 2022. [DOI: 10.3390/catal12080818] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The huge amount of plastic waste has caused a series of environmental and economic problems. Depolymerization of these wastes and their conversion into desired chemicals have been regarded as a promising route for dealing with these issues, which strongly relies on catalysis for C-C and C-O bond cleavage and selective transformation. Here, we reviewed recent developments in catalysis systems for dealing with single-use plastics, such as polyethylene, polypropylene, and polyethylene glycol terephthalate. The recycling processes of depolymerization into original monomers and conversion into other economic-incentive chemicals were systemically discussed. Rational designs of catalysts for efficient conversion were particularly highlighted. Overall, improving the tolerance of catalysts to impurities in practical plastics, reducing the economic cost during the catalytic depolymerization process, and trying to obtain gaseous hydrogen from plastic wastes are suggested as the developing trends in this field.
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Affiliation(s)
- Leire Sangroniz
- POLYMAT and Polymer Science and Technology Department, Faculty of Chemistry, University of the Basque Country UPV/EHU, Paseo Manuel de Lardizábal, 3, 20018 Donostia-San Sebastián, Spain
| | - Dario Cavallo
- Department of Chemistry and Industrial Chemistry, University of Genova, via Dodecaneso, 31, 16146 Genova, Italy
| | - Alejandro J. Müller
- POLYMAT and Polymer Science and Technology Department, Faculty of Chemistry, University of the Basque Country UPV/EHU, Paseo Manuel de Lardizábal, 3, 20018 Donostia-San Sebastián, Spain
- IKERBASQUE - Basque Foundation for Science, Bilbao, Spain
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Celik G, Kennedy RM, Hackler RA, Ferrandon M, Tennakoon A, Patnaik S, LaPointe AM, Ammal SC, Heyden A, Perras F, Pruski M, Scott SL, Poeppelmeier KR, Sadow AD, Delferro M. Upcycling Single-Use Polyethylene into High-Quality Liquid Products. ACS CENTRAL SCIENCE 2019; 5:1795-1803. [PMID: 31807681 PMCID: PMC6891864 DOI: 10.1021/acscentsci.9b00722] [Citation(s) in RCA: 138] [Impact Index Per Article: 27.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/18/2019] [Indexed: 05/18/2023]
Abstract
Our civilization relies on synthetic polymers for all aspects of modern life; yet, inefficient recycling and extremely slow environmental degradation of plastics are causing increasing concern about their widespread use. After a single use, many of these materials are currently treated as waste, underutilizing their inherent chemical and energy value. In this study, energy-rich polyethylene (PE) macromolecules are catalytically transformed into value-added products by hydrogenolysis using well-dispersed Pt nanoparticles (NPs) supported on SrTiO3 perovskite nanocuboids by atomic layer deposition. Pt/SrTiO3 completely converts PE (M n = 8000-158,000 Da) or a single-use plastic bag (M n = 31,000 Da) into high-quality liquid products, such as lubricants and waxes, characterized by a narrow distribution of oligomeric chains, at 170 psi H2 and 300 °C under solvent-free conditions for reaction durations up to 96 h. The binding of PE onto the catalyst surface contributes to the number averaged molecular weight (M n) and the narrow polydispersity (Đ) of the final liquid product. Solid-state nuclear magnetic resonance of 13C-enriched PE adsorption studies and density functional theory computations suggest that PE adsorption is more favorable on Pt sites than that on the SrTiO3 support. Smaller Pt NPs with higher concentrations of undercoordinated Pt sites over-hydrogenolyzed PE to undesired light hydrocarbons.
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Affiliation(s)
- Gokhan Celik
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Robert M. Kennedy
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Ryan A. Hackler
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Magali Ferrandon
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Akalanka Tennakoon
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Smita Patnaik
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Anne M. LaPointe
- Department
of Chemistry and Chemical Biology, Cornell
University, Ithaca, New York 14583, United
States
| | - Salai C. Ammal
- Department
of Chemical Engineering, University of South
Carolina, Columbia, South Carolina 29208, United States
| | - Andreas Heyden
- Department
of Chemical Engineering, University of South
Carolina, Columbia, South Carolina 29208, United States
| | | | - Marek Pruski
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Susannah L. Scott
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106, United States
| | - Kenneth R. Poeppelmeier
- Department
of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
- (K.R.P.) E-mail:
| | - Aaron D. Sadow
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
- (A.D.S.) E-mail:
| | - Massimiliano Delferro
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
- (M.D.) E-mail:
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Xin R, Zhang J, Sun X, Li H, Qiu Z, Yan S. Epitaxial Effects on Polymer Crystallization. POLYMER CRYSTALLIZATION II 2015. [DOI: 10.1007/12_2015_329] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
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Kaszonyiova M, Rybnikar F, Geil PH. Crystallization and Transformation of Polybutene‐1. J MACROMOL SCI B 2007. [DOI: 10.1081/mb-200033322] [Citation(s) in RCA: 50] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
Affiliation(s)
- M. Kaszonyiova
- a Department of Polymer Material and Technology , University of Thomas Bata , Zlin , 76001 , Czech Republic
| | - F. Rybnikar
- a Department of Polymer Material and Technology , University of Thomas Bata , Zlin , 76001 , Czech Republic
| | - P. H. Geil
- a Department of Polymer Material and Technology , University of Thomas Bata , Zlin , 76001 , Czech Republic
- b Department of Materials Science and Engineering , University of Illinois , Urbana , Illinois , USA
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Affiliation(s)
- S. Wellinghoff
- a Division of Macromolecular Science Case , Western Reserve University Cleveland , Ohio, 44106
| | - F. Rybnikar
- a Division of Macromolecular Science Case , Western Reserve University Cleveland , Ohio, 44106
| | - Eric Baer
- a Division of Macromolecular Science Case , Western Reserve University Cleveland , Ohio, 44106
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Fujita M, Hamada N, Tosaka M, Tsuji M, Kohjiya S. A tem study on polyoxymethylene rodlike crystals grown epitaxially on NaCl. J MACROMOL SCI B 2006. [DOI: 10.1080/00222349708220450] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
Affiliation(s)
- Masahiro Fujita
- a Laboratory of Polymer Condensed States , Institute for Chemical ResearchKyoto University Uji , Kyoto-fu, 611, Japan
| | - Noritaka Hamada
- a Laboratory of Polymer Condensed States , Institute for Chemical ResearchKyoto University Uji , Kyoto-fu, 611, Japan
- b Yamanouchi Pharmaceutical Co., Ltd
| | - Masatoshi Tosaka
- a Laboratory of Polymer Condensed States , Institute for Chemical ResearchKyoto University Uji , Kyoto-fu, 611, Japan
| | - Masaki Tsuji
- a Laboratory of Polymer Condensed States , Institute for Chemical ResearchKyoto University Uji , Kyoto-fu, 611, Japan
| | - Shinzo Kohjiya
- a Laboratory of Polymer Condensed States , Institute for Chemical ResearchKyoto University Uji , Kyoto-fu, 611, Japan
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Fujita M, Tsuji M, Kohjiya S, Wittmann JC. Perfectly Alternating Ethylene−Carbon Monoxide Copolymer Crystallized Epitaxially on Alkali Halides. 1. Morphological Observation by TEM. Macromolecules 1999. [DOI: 10.1021/ma990321z] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Masahiro Fujita
- Laboratory of Polymer Condensed States, Division of States and Structures III, Institute for Chemical Research, Kyoto University, Uji, Kyoto-fu 611-0011, Japan, and Institut Charles Sadron, CNRS, 6 rue Boussingault, 67083 Strasbourg, France
| | - Masaki Tsuji
- Laboratory of Polymer Condensed States, Division of States and Structures III, Institute for Chemical Research, Kyoto University, Uji, Kyoto-fu 611-0011, Japan, and Institut Charles Sadron, CNRS, 6 rue Boussingault, 67083 Strasbourg, France
| | - Shinzo Kohjiya
- Laboratory of Polymer Condensed States, Division of States and Structures III, Institute for Chemical Research, Kyoto University, Uji, Kyoto-fu 611-0011, Japan, and Institut Charles Sadron, CNRS, 6 rue Boussingault, 67083 Strasbourg, France
| | - Jean Claude Wittmann
- Laboratory of Polymer Condensed States, Division of States and Structures III, Institute for Chemical Research, Kyoto University, Uji, Kyoto-fu 611-0011, Japan, and Institut Charles Sadron, CNRS, 6 rue Boussingault, 67083 Strasbourg, France
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Fujita M, Tsuji M, Kohjiya S. A TEM study on polyoxymethylene edge-on lamellae crystallized epitaxially on alkali halides. POLYMER 1999. [DOI: 10.1016/s0032-3861(98)00495-9] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Longitudinal growth of polymer crystals from flowing solutions III. Polyethylene crystals in Couette flow. Colloid Polym Sci 1976. [DOI: 10.1007/bf01775411] [Citation(s) in RCA: 134] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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