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Gugel I, Marchetti F, Costa S, Baldini E, Vertuani S, Manfredini S. Efficient downstream processing of second-generation lactic acid from lignocellulosic waste using aqueous two-phase extraction. BIORESOUR BIOPROCESS 2025; 12:20. [PMID: 40108048 PMCID: PMC11923332 DOI: 10.1186/s40643-025-00847-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2024] [Accepted: 02/06/2025] [Indexed: 03/22/2025] Open
Abstract
The utilization of low-cost, waste-derived lignocellulosic biomass for biotechnological lactic acid production is an area of significant interest. Although numerous attempts have been made to develop novel processes using second-generation feedstocks, the downstream recovery processes for second-generation lactic acid are still relatively uncharted. In this context, this study explores a two-step method for retrieving second-generation lactic acid from a fermented olive leaves medium. The initial step involves an aqueous two-phase extraction using an ethanol/ammonium sulfate system, a method first applied here to lactic acid derived from second-generation raw materials. This is followed by a purification step using activated carbon. The process succeeded in extracting second-generation lactic acid with a yield of 70.02 ± 2.29% in the first extraction stage, followed by a yield of 88.91 ± 0.49% in the second purification step. The lactic acid purity level at the end of the downstream process was 90.17 ± 1.55%, as confirmed by the HPLC data. Furthermore, the study examined the feasibility of direct lactic acid extraction from unfiltered, fermented olive leaves medium, revealing that up to 95.23 ± 0.42% of bacterial cells could be eliminated. The purified lactic acid underwent qualitative identification through FT-IR and 1H-NMR analysis, with the spectra showing a high degree of similarity to a standard reference substance, thus demonstrating the use of low-cost waste lignocellulosic biomass for the biotechnological production of lactic acid is a topic of great interest.
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Affiliation(s)
- Irene Gugel
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy
| | - Filippo Marchetti
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy
| | - Stefania Costa
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy.
| | - Erika Baldini
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy
| | - Silvia Vertuani
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy
| | - Stefano Manfredini
- Department of Life Sciences and Biotechnology, University of Ferrara, Via L. Borsari 46, 44121, Ferrara, Italy
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Wang Y, Zhang B, Liu X, Bao J. Balanced water and heat energy recycling by full evaporation of wastewater (FEW) in dry biorefining processes of lignocellulose biomass. WASTE MANAGEMENT (NEW YORK, N.Y.) 2025; 193:307-316. [PMID: 39693996 DOI: 10.1016/j.wasman.2024.12.018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/14/2024] [Revised: 12/09/2024] [Accepted: 12/13/2024] [Indexed: 12/20/2024]
Abstract
Lignocellulosic biorefinery technology requires minimum energy consumption and wastewater generation to overcome challenges in industrial applications. This study established a rigorous model and a comprehensive physical property database of dry biorefining process on Aspen Plus platform for production including L-lactic acid, citric acid, sodium sugar acids, amino acid, and ethanol based on the experimental data. Full evaporation of wastewater (FEW) approach was proposed to completely replaced the external steam supply, and significantly reduced the freshwater input by 67% ∼ 85% and wastewater generation by 64% ∼ 89%, depending on the specific products. The carbon-neutral heat energy from lignin residue combustion generates an extra heat output of 1.098 ∼ 4.772 GJ per ton of dry wheat straw (DW) after all the heat energy needs of the biorefinery process and FEW treatments are satisfied, equivalent to a reduction of 0.219 ∼ 0.952 kg CO2 eq/kg DM emission. This study provided a self-consistent solution for water and energy balance in biorefinery processes.
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Affiliation(s)
- Ya Wang
- School of Chemistry and Chemical Engineering, Shihezi University, Beisi Road, Shihezi, Xinjiang 832000, China; State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Bin Zhang
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Xiucai Liu
- Cathay Biotech Inc, 1690 Cailun Road, Zhangjiang Hi-Tech Park, Shanghai 201203, China
| | - Jie Bao
- School of Chemistry and Chemical Engineering, Shihezi University, Beisi Road, Shihezi, Xinjiang 832000, China; State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China.
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Yang Z, Yin G, Sun S, Xu P. Medical applications and prospects of polylactic acid materials. iScience 2024; 27:111512. [PMID: 39759018 PMCID: PMC11699620 DOI: 10.1016/j.isci.2024.111512] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2025] Open
Abstract
Polylactic acid (PLA) is a biodegradable and bio-based polymer that has gained significant attention as an environmentally friendly alternative to traditional petroleum-based plastics. In clinical treatment, biocompatible and non-toxic PLA materials enhance safety and reduce tissue reactions, while the biodegradability allows it to breakdown over time naturally, avoiding a second surgery. With the emergence of nanotechnology and three-dimensional (3D) printing, medical utilized-PLA has been produced with more structural and biological properties at both micro and macro scales for clinical therapy. This review summarizes current applications of the PLA-based biomaterials in drug delivery systems, orthopedic treatment, tissue regenerative engineering, and surgery and medical devices, providing viewpoints regarding the prospective medical utilization.
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Affiliation(s)
- Zhenqi Yang
- State Key Laboratory of Microbial Metabolism and School of Life Sciences and Biotechnology, Shanghai Jiao Tong University, Shanghai 200240, P.R. China
- Department of Orthopedics, The First Affiliated Hospital of Nanjing Medical University, Nanjing Medical University, Nanjing, Jiangsu 210029, P.R. China
| | - Guoyong Yin
- Department of Orthopedics, The First Affiliated Hospital of Nanjing Medical University, Nanjing Medical University, Nanjing, Jiangsu 210029, P.R. China
| | - Shuyang Sun
- State Key Laboratory of Microbial Metabolism and School of Life Sciences and Biotechnology, Shanghai Jiao Tong University, Shanghai 200240, P.R. China
| | - Ping Xu
- State Key Laboratory of Microbial Metabolism and School of Life Sciences and Biotechnology, Shanghai Jiao Tong University, Shanghai 200240, P.R. China
- Asia Pacific Graduate Institute of Shanghai Jiao Tong University, Campus for Research Excellence and Technological Enterprise (CREATE), 1 CREATE Way, Singapore 138602, Singapore
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Li G, Chen D. Comparison of different extraction methods of active ingredients of Chinese medicine and natural products. J Sep Sci 2024; 47:e2300712. [PMID: 38234023 DOI: 10.1002/jssc.202300712] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/25/2023] [Revised: 12/07/2023] [Accepted: 12/11/2023] [Indexed: 01/19/2024]
Abstract
Like other traditional medicine in the world, Chinese traditional medicine (CTM) has a long history, which is a treasure of the combination of medicine and Chinese classical culture even more than 5000 years. For thousands of years, CTM has made great contributions to the reproduction and health of the Chinese people. It was an efficient therapeutic tool under the guidance of Chinese traditional medical theory, its source is generally natural products, but there are also a small number of it are natural products after some processing methods. In fact, the definition of Chinese medicine (CM) includes both traditional and new CM developed by modern technology. It is well known that the chemical composition of most CM and natural products is very complex, for example, a single herb may contain hundreds of different chemicals, including active ingredients, side effects, and even toxic ingredients. Therefore, the extraction process is particularly crucial for the quality and clinical efficacy of CM and natural products. In this work, a new classification method was proposed to divide the extraction technologies of CM and natural products into 21 kinds in recent years and analyze their status, advantages, and disadvantages. Then put forward a new technical route based on ultra-high-pressure extraction technology for rapid extraction else while removing harmful impurities and making higher utilization of CM and natural products. It is a useful exploration for the extraction industry of medicinal materials and natural products in the world.
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Affiliation(s)
- Geyuan Li
- School of Pharmacy, Nanjing University of Chinese Medicine, Nanjing, China
| | - Dongya Chen
- Institute of Toxicology and Risk Assessment, Jiangsu Provincial Center for Disease Control and Prevention, Nanjing, China
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Zhang G, Zhao J, Jin X, Qian Y, Zhou M, Jia X, Sun F, Jiang J, Xu W, Sun B. Combined dehydrogenation of glycerol with catalytic transfer hydrogenation of H2 acceptors to chemicals: Opportunities and challenges. Front Chem 2022; 10:962579. [PMID: 36072704 PMCID: PMC9442352 DOI: 10.3389/fchem.2022.962579] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2022] [Accepted: 07/13/2022] [Indexed: 11/17/2022] Open
Abstract
Catalytic transformation of low-cost glycerol to value-added lactic acid (LA) is considered as one of the most promising technologies for the upgradation of glycerol into renewable products. Currently, research studies reveal that anaerobic transformation of glycerol to LA could also obtain green H2 with the same yield of LA. However, the combined value-added utilization of released H2 with high selectivity of LA during glycerol conversion under mild conditions still remains a grand challenge. In this perspective, for the first time, we conducted a comprehensive and critical discussion on current strategies for combined one-pot/tandem dehydrogenation of glycerol to LA with catalytic transfer hydrogenation of H2 acceptors (such as CO2) to other chemicals. The aim of this overview was to provide a general guidance on the atomic economic reaction pathway for upgrading low-cost glycerol and CO2 to LA as well as other chemicals.
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Affiliation(s)
- Guangyu Zhang
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
- *Correspondence: Guangyu Zhang,
| | - Jian Zhao
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong, China
| | - Yanan Qian
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Mingchuan Zhou
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Xuewu Jia
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Feng Sun
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Jie Jiang
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Wei Xu
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
| | - Bing Sun
- State Key Laboratory of Safety and Control for Chemicals, SINOPEC Research Institute of Safety Engineering Co., Ltd., Qingdao, Shandong, China
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Electrochemical membrane-assisted pH-swing extraction and back-extraction of lactic acid. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.120702] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Abstract
The industrial relevance of organic acids is high; because of their chemical properties, they can be used as building blocks as well as single-molecule agents with a huge annual market. Organic acid chemical platforms can derive from fossil sources by petrochemical refining processes, but most of them also represent natural metabolites produced by many cells. They are the products, by-products or co-products of many primary metabolic processes of microbial cells. Thanks to the potential of microbial cell factories and to the development of industrial biotechnology, from the last decades of the previous century, the microbial-based production of these molecules has started to approach the market. This was possible because of a joint effort of microbial biotechnologists and biochemical and process engineers that boosted natural production up to the titer, yield and productivity needed to be industrially competitive. More recently, the possibility to utilize renewable residual biomasses as feedstock not only for biofuels, but also for organic acids production is further augmenting the sustainability of their production, in a logic of circular bioeconomy. In this review, we briefly present the latest updates regarding the production of some industrially relevant organic acids (citric fumaric, itaconic, lactic and succinic acid), discussing the challenges and possible future developments of successful production.
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Chen C, Zhang X, Liu C, Wu Y, Zheng G, Chen Y. Advances in downstream processes and applications of biological carboxylic acids derived from organic wastes. BIORESOURCE TECHNOLOGY 2022; 346:126609. [PMID: 34954356 DOI: 10.1016/j.biortech.2021.126609] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/05/2021] [Revised: 12/16/2021] [Accepted: 12/17/2021] [Indexed: 06/14/2023]
Abstract
Recovering carboxylic acids derived from organic wastes from fermentation broth is challenging. To provide a reference for future study and industrial application, this review summarized recent advances in recovery technologies of carboxylic acids including precipitation, extraction, adsorption, membrane-based processes, etc. Meanwhile, applications of recovered carboxylic acids are summarized as well to help choose suitable downstream processes according to purity requirement. Integrated processes are required to remove the impurities from the complicated fermentation broth, at the cost of loss and expense. Compared with chemical processes, biological synthesis is better options due to low requirements for the substrates. Generally, the use of toxic agents, consumption of acid/alkaline and membrane fouling hamper the sustainability and scale-up of the downstream processes. Future research on novel solvents and materials will facilitate the sustainable recovery and reduce the cost of the downstream processes.
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Affiliation(s)
- Chuang Chen
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China
| | - Xuemeng Zhang
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China
| | - Chao Liu
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China
| | - Yang Wu
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China
| | - Guanghong Zheng
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China.
| | - Yinguang Chen
- State Key Laboratory of Pollution Control and Resource Reuse, School of Environmental Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, China.
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Zhou X, Sun Y, Zhan H, Liu H, Wang X, Xu Y, Li Y, Xiu Z, Tong Y. Ionic liquid-based multi-stage sugaring-out extraction of lactic acid from simulated broth and actual lignocellulosic fermentation broth. BIORESOUR BIOPROCESS 2021; 8:123. [PMID: 38650301 PMCID: PMC10992251 DOI: 10.1186/s40643-021-00481-4] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/07/2021] [Accepted: 12/06/2021] [Indexed: 11/10/2022] Open
Abstract
In this study, ionic liquid-based sugaring-out extraction was developed to separate lactic acid from the synthetic solution and actual lignocellulosic fermentation broth. Except for [EOHmim]BF4, the ILs with BF4- and OTF- anion can form aqueous two-phase system (ATPS) with the aid of saccharides. With the same kind of saccharides, the ATPS formation ability of ILs could be promoted by increasing the side-chain length of ILs in the order of [Hmim]BF4 ≈ [Bmim]BF4 ˃ [Emim]BF4 due to the decrease in ILs' kosmotropicity. On the other hand, for the same type of ILs, an ATPS was formed more easily with glucose than with xylose. When IL concentration varied from 35% (w/w) to 40% (w/w) at a low glucose concentration of 15% (w/w), an interesting phase reversal was observed. When lactic acid was undissociated at pH 2.0, 51.8% LA and 92.3% [Bmim]BF4 were partitioned to the top phase, and 97.0% glucose to the bottom phase using an ATPS consisting of 25% (w/w) glucose and 45% (w/w) IL. The total recovery of LA would increase to 89.0% in three-stage sugaring-out extraction from synthetic solution. In three-stage sugaring-out extraction from the filtered and unfiltered fermentation broth obtained via simultaneous saccharification and co-fermentation (SSCF) of acid-pretreated corn stover by the microbial consortium, the total recovery of LA was 89.5% and 89.8%, respectively. Furthermore, the total removal ratio of cells and pigments from the unfiltered broth was 68.4% and 65.4%, respectively. The results support IL-based sugaring-out extraction as a potential method for the recovery of lactic acid from actual fermentation broth.
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Affiliation(s)
- Xu Zhou
- School of Bioengineering, Dalian University of Technology, No.2 Linggong Road, Ganjingzi District, Dalian, Liaoning, 116024, People's Republic of China
| | - Yaqin Sun
- School of Bioengineering, Dalian University of Technology, No.2 Linggong Road, Ganjingzi District, Dalian, Liaoning, 116024, People's Republic of China.
| | - Hongjun Zhan
- School of Bioengineering, Dalian University of Technology, No.2 Linggong Road, Ganjingzi District, Dalian, Liaoning, 116024, People's Republic of China
| | - Haijun Liu
- Jilin COFCO Biochemistry Co., Ltd. (National Engineering Research Center of Corn Deep Processing), Changchun, Jilin, 130033, People's Republic of China
| | - Xiaoyan Wang
- Jilin COFCO Biochemistry Co., Ltd. (National Engineering Research Center of Corn Deep Processing), Changchun, Jilin, 130033, People's Republic of China
| | - Yang Xu
- Jilin COFCO Biochemistry Co., Ltd. (National Engineering Research Center of Corn Deep Processing), Changchun, Jilin, 130033, People's Republic of China
| | - Yi Li
- Jilin COFCO Biochemistry Co., Ltd. (National Engineering Research Center of Corn Deep Processing), Changchun, Jilin, 130033, People's Republic of China
| | - Zhilong Xiu
- School of Bioengineering, Dalian University of Technology, No.2 Linggong Road, Ganjingzi District, Dalian, Liaoning, 116024, People's Republic of China
| | - Yi Tong
- Jilin COFCO Biochemistry Co., Ltd. (National Engineering Research Center of Corn Deep Processing), Changchun, Jilin, 130033, People's Republic of China.
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Zinov’eva IV, Zakhodyaeva YA, Voshkin AA. Extraction of Lactic Acid Using the Polyethylene Glycol–Sodium Sulfate–Water System. THEORETICAL FOUNDATIONS OF CHEMICAL ENGINEERING 2021. [DOI: 10.1134/s0040579521010188] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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