A Combined Pore Blockage and Cake Filtration Model for Protein Fouling during Microfiltration

Cobalt single-atom catalyst tailored ceramic membrane for selective removal of emerging organic contaminants

Water reuse is an effective way to solve the issues of current wastewater increments and water resource scarcity. Ultrafiltration, a promising method for water reuse, has the characteristics of low energy consumption, easy operation, and high adaptability to coupling with other water treatment processes. However, emerging organic contaminants (EOCs) in municipal wastewater cannot be effectively intercepted by ultrafiltration, which poses significant challenges to the effluent quality and sustainability of ultrafiltration process. Here, we develop a cobalt single-atom catalyst-tailored ceramic membrane (Co1-NCNT-CM) in conjunction with an activated peroxymonosulfate (PMS) system, achieving excellent EOCs degradation and anti-fouling performance. An interfacial reaction mechanism effectively mitigates membrane fouling through a repulsive interaction with natural organic matter. The generation of singlet oxygen at the Co-N3-C active sites through a catalytic pathway (PMS→PMS∗→OH∗→O∗→OO∗→1O2) exhibits selective oxidation of phenols and sulfonamides, achieving >90% removal rates. Our findings elucidate a multi-layered functional architecture within the Co1-NCNT-CM/PMS system, responsible for its superior performance in organic decontamination and membrane maintenance during secondary effluent treatment. It highlights the power of integrating Co1-NCNT-CM/PMS systems in advanced wastewater treatment frameworks, specifically for targeted EOCs removal, heralding a new direction for sustainable water management.

Proteomic analysis of host cell protein fouling during bioreactor harvesting

Chinese hamster ovary (CHO) cells are among the most common cell lines used for therapeutic protein production. Membrane fouling during bioreactor harvesting is a major limitation for the downstream purification of therapeutic proteins. Host cell proteins (HCP) are the most challenging impurities during downstream purification processes. The present work focuses on identification of HCP foulants during CHO bioreactor harvesting using reverse asymmetrical commercial membrane BioOptimal™ MF-SL. In order to investigate foulants and fouling behavior during cell clarification, for the first time a novel backwash process was developed to effectively elute almost all the HCP and DNA from the fouled membrane filter. The isoelectric points (pIs) and molecular weights (MWs) of major HCP in the bioreactor harvest and fouled on the membrane were successfully characterized using two-dimensional gel electrophoresis (2D SDS-PAGE). In addition, a total of 8 HCP were identified using matrix-assisted laser desorption/ionization-mass spectroscopy (MALDI-MS). The majority of these HCP are enzymes or associated with exosomes, both of which can form submicron-sized particles which could lead to the plugging of the filters.

Leveraging bioanalytical characterization of fractionated monoclonal antibody pools to identify aggregation-prone and less filterable proteoforms during virus filtration

Monoclonal antibodies (mAbs) are an essential class of biotherapeutics. A platform process is used for mAb development to ensure clinically safe and stable molecules. Regulatory authorities ensure that mAb production processes include sufficient viral clearance steps to achieve less than one virus particle per million doses of product. Virus filtration is used for size-based removal of enveloped and nonenveloped viruses during downstream processing of mAbs. Process development in mAb purification relies on empirical approaches and often includes adsorptive prefiltration to mitigate virus filter fouling. Opportunities for molecular-level prediction of mAb filterability are needed to plug the existing knowledge gap in downstream processing. A molecular-level approach to understanding the factors influencing mAb filterability may reduce process development time, material loss, and processing costs due to oversized virus filters. In this work, pH step gradient fractionation was applied on polished bulk mAb feed to obtain concentrated pools of fractionated mAb variants. Biophysical properties and quality attributes of fractionated pools, including oligomeric state (size), isoelectric point profile, diffusion interaction parameters, and glycoform profile, were determined using bioanalytical methods. Filterability (loading and throughput) of fractionated pools were evaluated. Statistical methods were used to obtain correlations between quality attributes of mAb fractions and filterability on the Viresolve Pro virus filter.

Synergistic roles of oxidation and self-aggregation in efficient ultrafiltration membrane fouling alleviation using a flow-through Sb-SnO2 anode during wastewater reclamation

The application of ultrafiltration (UF) in wastewater reclamation alleviates the demand for limited water supplies. However, the membrane fouling caused by the effluent organic matter (EfOM) becomes a major obstacle for UF application. In this study, a pre-oxidation strategy for UF using a Sb-SnO2 (ATO) anode in flow-through mode was proposed with the hopes to improve the performance of UF during wastewater reclamation. The results indicated that this flow-through ATO (FA) anode significantly outperformed a boron-doped diamond (BDD) anode in terms of EfOM degradation and membrane fouling control. It is noteworthy that apart from oxidation, the self-aggregation behavior of foulants was also involved in the mechanisms of membrane fouling mitigation. On the one hand, FA pre-oxidation relieved the burden of membrane fouling by decomposing the macromolecular EfOM into small molecular organic matter, and even mineralizing it. The effective destruction of unsaturated EfOM by FA pre-oxidation made a remarkable contribution to fouling mitigation due to the strong correlation between the total fouling index and UV254. On the other hand, the surface morphology of membrane and interface properties of foulants revealed the self-aggregation behavior of foulants. FA pre-oxidation made the foulants aggregate spontaneously and reduced the potential of forming a dense cake layer on the membrane surface, which was conductive for water permeation. Overall, FA pre-oxidation proved to be a feasible and chemical-free option for UF pretreatment to simultaneously produce high-quality reused water and alleviate membrane fouling during wastewater reclamation.

Nanocelluloses fine-tuned polyvinylidene fluoride (PVDF) membrane for enhanced separation and antifouling

To mitigate membrane fouling and address the trade-off between permeability and selectivity, we fabricated nanocellulose (NC) fine-tuned polyvinylidene fluoride (PVDF) porous membranes (NC-PVDFs) using phase inversion method through blending NCs with varied aspect ratios, surface charges and grafted functional groups. NC-PVDF presented rougher surface (increased by at least 18.3 %), higher porosity and crystallinity compared to PVDF membrane. Moreover, cellulose nanocrystals incorporated PVDF (CNC-PVDF) elevated membrane surface charge and hydrophilicity (from 74.3° to 71.7°), while 2,2,6,6-tetramethylpiperidine-1-oxyl-oxidized cellulose nanofibers modified PVDF (TCNF-PVDF) enhanced the porosity (from 25.0 % to 40.3 %) and tensile strength (63.6 % higher than PVDF). For separation performance, NC improved flux, rejection and fouling resistance due to facilitation of phase transition thermokinetics as pore-forming agent and increased hydrophilicity at both interface and pore wall. For water flux, NC-PVDFs (139-228 L·m-2·h-1) resulted in increased permeability compared to bare PVDF. CNC-PVDF membrane exhibited the highest water flux because of improved porosity, roughness and hydrophilicity. For bovine serum albumin (BSA) rejection, the removal rates of all NC-PVDFs were all above 90 %. Notably, TCNF-PVDF exhibited the most remarkable elevation of BSA rejection (95.1 %) owing to size exclusion and charge repulsion in comparison with PVDF.

Evaluation of Front-Face Fluorescence for Assessing Cyanobacteria Fouling in Ultrafiltration

Cyanobacteria fouling in ultrafiltration (UF) drinking water treatment poses a significant threat to the stability and sustainability of the process. Both phycocyanin found in cyanobacteria and the polymer membrane exhibit strong fluorescence, which could be readily detected using front-face excitation-emission matrix (FF-EEM) spectroscopy. In this study, FF-EEM was employed for the nondestructive and in situ characterization of algae fouling evolution in UF, while also analyzing fouling mechanisms and reversibility. The results indicated that phycocyanin fluorescence on the membrane surface showed a linear correlation with the specific algal cell count on the membrane surface before reaching saturation. As fouling progressed, membrane fluorescence decreased, which was associated with the extent of the surface coverage on the membrane. The plateau in membrane fluorescence indicated full coverage, coinciding with the cake filtration mechanism, cake compression, and deterioration of fouling reversibility. These findings highlight the promise of FF-EEM as a valuable tool for monitoring and evaluating fouling of cyanobacteria in UF systems.

Overlooked flocs in electrocoagulation-based ultrafiltration systems: A new understanding of the structural interfacial properties

An integrated ferrate-induced electrocoagulation-ultrafiltration (FECUF) process is proposed to cope with the growing demand for water treatment. Although flocs formed during the electrocoagulation (EC) process are useful for contaminant reduction and mitigation of membrane fouling, few studies have been focused on their structures and properties. Herein, we investigated the formation and structural transformations of flocs and their responses to organic matter, as well as the relationships between their interfacial properties and membrane fouling mitigation. It was found that ferrate contributed to the fast formation of flocs during the ferrate-induced electrocoagulation (FEC) process, which accelerated the FECUF process. Physicochemical analyses indicated that the flocs formed in the FEC process were mainly composed of Fe(III)-(hydr)oxides with abundant hydroxyl groups and poor crystallinity, which allowed complexation with NOM. Therefore, the mobilities of the NOM and the soluble coagulant ions were reduced. The responses of flocs to NOM suggested that the period of 0-20 min resulted in the most efficient NOM removal. In addition, two patterns revealed the relationships between the interfacial properties of the small colloidal particles (SCPs) and the membrane filtration performance: i) the decline in the initial flux was closely related to the composition (gel-type substances or metal-(hydr)oxides) of the SCPs and ii) the steady-state flux was influenced by the energy barrier between the SCPs. However, when the SCPs had the same composition, the interfacial properties influenced both the initial flux and the steady-state flux. This study provides an alternative FECUF process for intensive upgrades of centralized water treatment systems.

Gravity-driven membrane coupled with oxidation technology to modify the surface properties and biofilm formation: Biofouling mitigation

Biofilms caused by biological fouling play an essential role in gravity-driven membranes' (GDMs) flux decline and rejection rate. The effects of ozone, permanganate, and ferrate (VI) in-situ pretreatment on membrane properties and biofilm formation were systematically studied. Due to the selective retention and adsorption of algal organic matter by biofilms and oxidative degradation, the rejection efficiency of dissolved organic carbon (DOC) in algae-laden water pretreated with permanganate by GDM was up to 23.63%. Pre-oxidation extraordinarily postponed flux decline and biofilm formation of GDM and reduced membrane fouling. The total membrane resistance decreased by 87.22%-90.30% within 72 h after pre-ozonation. Permanganate was more effective than ozone and ferrate (VI) in alleviating secondary membrane fouling caused by algal cells destroyed by pre-oxidation. Extended Derjaguin-Landau-Verwey-Overbeek (XDLVO) theory revealed that the distribution of electrostatic force (EL), acid-base (AB), and Lifshitz-van der Waals forces (LW) interactions between M. aeruginosa and the released intracellular algogenic organic matter (IOM) and ceramic membrane surface was similar. The membrane and foulants are always attracted to each other by LW interaction at different separation distances. The dominant fouling mechanism of GDM combined with pre-oxidation technology shifts from complete pore blocking to cake layer filtration during operation. After pre-oxidation of algae-laden water by ozone, permanganate, and ferrate (VI), GDM can treat at least 131.8%, 37.0%, and 61.5% more feed solution before forming a complete cake layer. This study provides new insights into the biological fouling control strategies and mechanisms for GDM coupled with oxidation technology, which is expected to alleviate membrane fouling and optimize the feed liquid pretreatment procedure.

Evaluation of Organic and Inorganic Foulant Interaction Using Modified Fouling Models in Constant Flux Dead-End Operation with Microfiltration Membranes

The goal of this study was to elucidate the interaction of complex feed solutions under modified membrane fouling models for constant flux operation. The polyvinylidene fluoride membrane (PVDF) was tested for three types of solutions containing inorganic foulants (Al, Mn, and Fe), organic foulants, and suspended solids at 0.5 mM Ca2+ ionic strength. The membrane's performance was evaluated by measuring the increase in transmembrane pressure (TMP) during two different filtration scenarios: continuous filtration lasting 1 h and cyclic filtration lasting 12 min, with 3 min backwashing cycles included. Statistical analysis (linear regression results (R2), p-value) was used to verify the fouling model propagation along with the determination of the contributing constant of each fouling model. An increasing TMP percentage of 164-302%, 155-300%, and 208-378% for S1 (HA + Ca2+), S2 (inorganics + kaolin + Ca2+), and S3 (HA + inorganics + kaolin + Ca2+) was recorded for 1 h filtration, respectively. Furthermore, a five percent increase in irreversible resistance was noted for the S3 solution due to the strong adsorption potential of foulants for the PVDF membrane caused by the electrostatic and hydration forces of foulants. In addition to that, the participation equation elucidated the contribution of the fouling model and confirmed that complete blocking and cake layer contribution were dominant for the S1 and S3 solutions, while standard blocking was dominant for the S2 solution with a high significance ratio. Moreover, R2 and cyclic filtration analysis also confirmed the propagation of these fouling models. The statistical confirmation and regression results analysis of the modified model gave comparative results and satisfied the filtration mechanism and can be used for the constant flux dead filtration analysis of water treatment.

Mechanistic insight into single-atom Fe loaded catalytic membrane with peracetic acid and visible light activation

Advanced oxidation is an effective method for removing hard-to-degrade organic pollutants from water. In this paper, a novel structure of a single atom Fe anchored g-C3N4 (FeCN) membrane was proposed to remove pollutants from water by coupling membrane technology with photocatalytic and peroxyacetic acid oxidation. The presence of zero-dimensional Fe atoms in FeCN membranes allows for the removal of acetaminophen (APAP) in mobile membrane filtration systems without compromising permeation performance by simultaneously possessing visible photocatalytic capability and peroxyacetic acid (PAA) activation. Existence of inter-membrane domain-limiting conditions led to 100 % degradation of APAP within 10.5 ms, which is 5 orders of magnitude faster than conventional catalytic systems. Notably, photo-generated electrons/holes generated by light and HClO generated by Cl- promote the conversion of Fe(V) and the removal of pollutants during the catalytic process. The spatial separation ability of the membrane catalytic layer surface mitigates the catalyst's passivation by macromolecular organics. Furthermore, surface photocatalysis of the membrane and interlayer catalysis generated by PAA mitigate the surface and interlayer pollutants of the membrane, respectively. This study explores a novel approach for the development of highly efficient atom-catalyzed membrane systems with multiple purposes.

Using Fe(II)/Fe(VI) activated peracetic acid as pretreatment of ultrafiltration for secondary effluent treatment: Water quality improvement and membrane fouling mitigation

Ultrafiltration (UF) is a technology commonly used to treat secondary effluents in wastewater reuse; however, it faces two main challenges: 1) membrane fouling and 2) inadequate nitrogen (N), phosphorus (P), and organic micropollutants (OMPs) removal. To address these two issues, in this study, we applied peracetic acid (PAA), Fe(VI)/PAA, and Fe(II)/PAA as UF pretreatments. The results showed that the most effective pretreatment was Fe(II)/200 μM PAA, which reduced the total fouling resistance by 90.2%. In comparison, the reduction was only 29.7% with 200 μM PAA alone and 64.3% with Fe(VI)/200 μM PAA. Fe(II)/200 μM PAA could effectively remove fluorescent components and hydrophobic organics in effluent organic matter (EfOM), and enhance the repulsive force between foulants and membrane (according to XDLVO analysis), and consequently, mitigate pore blocking and delay cake layer formation. Regarding pollutant removal, Fe(II)/200 μM PAA effectively degraded OMPs (>85%) and improved P removal by 58.2% via in-situ Fe(Ⅲ) co-precipitation. The quencher and probe experiments indicated that FeIVO2+, •OH, and CH3C(O)OO•/CH3C(O)O• all played important roles in micropollutant degradation with Fe(II)/PAA. Interestingly, PAA oxidation produced highly biodegradable products such as acetic acid, which significantly elevated the BOD5 level and increased the BOD5/total nitrogen (BOD5/TN) ratio from 0.8 to 8.6, benefiting N removal with subsequent denitrification. Overall, the Fe(II)/PAA process exhibits great potential as a UF pretreatment to control membrane fouling and improve water quality during secondary effluent treatment.

In Situ Visualization of Membrane Fouling Evolution during Ultrafiltration Using Label-Free Hyperspectral Light Sheet Fluorescence Imaging

Profound understanding of fouling behaviors and underlying mechanisms is fundamentally important for fouling control in membrane-based environmental applications. Therefore, it entails novel noninvasive analytical approaches for in situ characterizing the formation and development of membrane fouling processes. This work presents a characterization approach based on hyperspectral light sheet fluorescence microscopy (HSPEC-LSFM), which is capable of discriminating various foulants and providing their 2-dimensional/3-dimensional spatial distributions on/in membranes in a label-free manner. A fast, highly sensitive and noninvasive imaging platform was established by developing a HSPEC-LSFM system and further extending it to incorporate a laboratory-scale pressure-driven membrane filtration system. Hyperspectral data sets with a spectral resolution of ∼1.1 nm and spatial resolution of ∼3 μm as well as the temporal resolution of ∼8 s/plane were obtained, and the fouling formation and development process of foulants onto membrane surfaces, within the pores and on the pore walls were clearly observed during the ultrafiltration of protein and humic substances solutions. Pore blocking/constriction at short times while cake growth/concentration polarization at longer times was found to have coupled effects for the flux decline in these filtration tests, and yet the contribution of each effect as well as the transition of the governing mechanisms was found distinct. These results demonstrate in situ label-free characterization of membrane fouling evolution with the recognition of foulant species during filtration and provide new insights into membrane fouling. This work offers a powerful tool to investigate dynamic processes for a wide range of membrane-based explorations.

Deep Study on Fouling Modelling of Ultrafiltration Membranes Used for OMW Treatment: Comparison Between Semi-empirical Models, Response Surface, and Artificial Neural Networks

Olive oil production generates a large amount of wastewater called olive mill wastewater. This paper presents the study of the effect of transmembrane pressure and cross flow velocity on the decrease in permeate flux of different ultrafiltration membranes (material and pore size) when treating a two-phase olive mill wastewater (olive oil washing wastewater). Both semi-empirical models (Hermia models adapted to tangential filtration, combined model, and series resistance model), as well as statistical and machine learning methods (response surface methodology and artificial neural networks), were studied. Regarding the Hermia model, despite the good fit, the main drawback is that it does not consider the possibility that these mechanisms occur simultaneously in the same process. According to the accuracy of the fit of the models, in terms of R2 and SD, both the series resistance model and the combined model were able to represent the experimental data well. This indicates that both cake layer formation and pore blockage contributed to membrane fouling. The inorganic membranes showed a greater tendency to irreversible fouling, with higher values of the Ra/RT (adsorption/total resistance) ratio. Response surface methodology ANOVA showed that both cross flow velocity and transmembrane pressure are significant variables with respect to permeate flux for all membranes studied. Regarding artificial neural networks, the tansig function presented better results than the selu function, all presenting high R2, ranging from 0.96 to 0.99. However, the comparison of all the analyzed models showed that depending on the membrane, one model fits better than the others. Finally, through this work, it was possible to provide a better understanding of the data modelling of different ultrafiltration membranes used for the treatment of olive mill wastewater.

Sterile filtration of a multi-serotype glycoconjugate vaccine drug product

Glycoconjugate vaccines consisting of multiple serotypes of the bacterial capsular polysaccharide can provide strong protection against infection by significant pathogens. Previous studies of the sterile filtration behavior of these glycoconjugates have been limited to experiments with individual serotypes even though the formulated vaccines contain several different serotypes to provide broad immunization. The objective of this study was to explore the fouling behavior of a glycoconjugate vaccine drug product consisting of four different polysaccharide serotypes. Sterile filtration data were obtained with 0.22 µm Durapore® membranes at both constant flux and constant pressure for both the individual serotypes and the drug product containing multiple serotypes. Fouled membranes were examined by confocal microscopy, demonstrating that all four serotypes deposit in a narrow band near the filter inlet. The different ionic composition of the formulation buffer (compared to the buffers used with the drug substance) had a large effect on the fouling behavior. In addition, the fouling resistance associated with the drug product was greater than the sum of the resistances of the individual serotypes. These results provide important insights into the sterile filtration behavior of these multivalent glycoconjugate vaccines.

Mutual activation between ferrate and calcium sulfite for surface water pre-treatment and ultrafiltration membrane fouling control

In this work, ferrate (Fe(VI)) and calcium sulfite (CaSO₃) were combined to treat surface water for improving ultrafiltration (UF) performance. During the pre-treatment process, the Fe(VI) and CaSO₃ activated each other and a variety of active species (Fe(V), Fe(IV), OH, SO₄^-, ¹O₂, etc.) were generated. All of the five fluorescent components were effectively eliminated to different extents. With Fe(VI)/CaSO₃ = 0.05/0.15 mM, the dissolved organic carbon and UV₂₅₄ reduced by 44.33 % and 50.56 %, respectively. After UF, these values were further decreased with the removal rate of 50.27 % and 70.79 %. In the UF stage, the terminal J/J₀ increased to 0.42 from 0.17, with the reversible and irreversible fouling decreased by 67.08 % and 79.45 % at most. The membrane pore blocking was significantly mitigated, as well as the foulants deposition on membrane surfaces was decreased to some extent. The complete blocking was altered to standard blocking and intermediate blocking, the volume when entering cake filtration was also delayed slightly. The extended Derjaguin-Landau-Verwey-Overbeek theory was employed to judge the interface fouling behavior, and the results indicated that the foulants became more hydrophilic, as well as the adhesion trend between foulants and membrane surface was weakened. Overall, these results provide a theoretical foundation for the practical application of the combined Fe(VI)/CaSO₃-UF process in surface water purification.

Fouling mechanisms in anoxic-aerobic sequencing batch membrane bioreactor based on adapted Hermia models and main foulant characteristics

Various derivatives of Hermia models (complete pore blocking, intermediate pore blocking, cake layer formation, and standard pore blocking) and different assessments of foulant characteristics have long been used to determine the membrane fouling mechanisms. Accordingly, this study aims to adapt Hermia models and their combination according to the operating conditions of an anoxic-aerobic sequencing batch membrane bioreactor (A/O-SBMBR). In addition, fouling mechanisms of the A/O-SBMBR were assessed using these models along with the main foulant characteristics. Models fitting with the transmembrane pressure (TMP) data indicated that the intermediate-standard model was accounting for the increased fouling during the whole regular operating period, with the residual sum of squares (RSS) of 58.3. A more detailed study on the distinct stages of TMP curve showed that the intermediate-standard model had the best fit in stages of 2 and 3, with the RSS equal to 2.6 and 2.8, respectively. Also, the complete-standard model provided the best description of the fouling mechanism in stage 4, with the RSS of 12.5. Different analyzes revealed how the main foulant characteristics affect the occurrence of intermediate, complete and standard fouling mechanisms in the A/O-SBMBR, which is consistent with the fitting results of the adapted Hermia models. The modeling and experimental methods used in the presented study provided a valuable basis to prevent and control membrane fouling in membrane bioreactors.

Investigation of membrane fouling and mechanism induced by extracellular organic matter during long-term exposure to pharmaceuticals and personal care products

This study investigated ultrafiltration membrane fouling by extracellular organic matter (EOM) and the mechanism operating during long-term exposure to pharmaceuticals and personal care products. The results indicated that carbamazepine and diclofenac in algal-laden water altered the filtration flux and membrane fouling by EOM. Exposure to low-concentration carbamazepine (0.25 μg/L) improved the filtration flux and the total (R_tot) and reversible fouling resistance (R_c), whereas the filtration flux and R_tot and R_c were reduced when EOM was used during long-term exposure to high carbamazepine concentrations (>1 μg/L). Both R_tot and R_c were increased when algae were exposed to 0.25 μg/L diclofenac, whereas the filtration flux and R_tot and R_c were alleviated when algae were exposed to >1 μg/L diclofenac. Moreover, carbamazepine and diclofenac (0.25 μg/L - 1000 μg/L) in water enhanced the irreversible fouling resistance (R_b) when ultrafiltration was used to treat algal-laden waters. The mechanism indicated that membrane fouling induced by standard blocking was transformed to complete blocking when EOM was exposed to high levels of carbamazepine (>0.25 μg/L) in the initial filtration process, whereas cake layer formation played an important role during the later filtration process; with low carbamazepine levels (0.25 μg/L), standard blocking of EOM was dominant during the entire filtration process. The membrane fouling mechanism also changed when algal-laden waters were exposed to diclofenac, the membrane fouling was transformed from complete blocking to standard blocking when DFC was present in the initial filtration process, whereas cake layer formation exerted an important role during the late filtration process. This research provides important information on the long-term risks caused by pharmaceutical and personal care products and potential threats to membrane treatment.

Fouling and chemically enhanced backwashing performance of low-pressure membranes during the treatment of shale gas produced water

The treatment of shale gas produced water (SGPW) for beneficial reuse is currently the most dominant and economical option. Membrane filtration is one preferred method to deal with SGPW, but membrane fouling is an unavoidable problem. In this study, two types of ultrafiltration (UF) membranes and one type of microfiltration (MF) membrane were investigated to treat SGPW from Sichuan basin. Results showed that increased total dissolved solid (31-40 g/L) and UV₂₅₄ (10-42.9 m^-1) were observed for the same shale gas plays, and the primary fluorescent organic substances were humic acid-like components. Compared to UF membranes with the flux decline by 2% to 60%, MF membranes with larger pore size were more likely to be fouled with the flux decline by 43% to 95%. Cake layer filtration was verified to be the primary membrane fouling mechanism. Statistical analysis showed that UV₂₅₄ played the most significant role in membrane fouling which had the highest correlation (0.76 to 0.93). Compared to permeate backwashing (13%), deionized water backwashing and chemically enhanced backwashing (CEB) using NaClO, H₂O₂ and citric acid improved the cleaning efficiencies (31%-95%). CEB using NaOH prepared by deionized water aggravated membrane fouling, while excellent cleaning efficiencies (39%-79%) were observed for CEB using NaOH prepared by permeate. The difference in cleaning behaviors for fouled membranes by SGPW was verified by morphology observation and element composition analysis.

Effect of peroxydisulfate oxidation catalyzed with ordered mesoporous carbons on controlling ultrafiltration membrane fouling by algal organic matter

As typical ordered mesoporous carbons (OMCs) materials, CMK-3 and CMK-8 were proposed for catalyzing peroxydisulfate (PDS), and the OMCs/PDS process was combined with membrane filtration to remove algal extracellular organic matter and mitigate membrane fouling. The CMK-3/PDS process achieved substantial reduction of dissolved organic carbon and UV₂₅₄, followed by CMK-8/PDS. The degradation behavior of fluorescent organics demonstrated the superior performance of OMCs/PDS, while the decomposition of high molecular weight (MW) compounds and generation of lower MW organics were observed. Generally, CMK-3 possessed higher catalytic activity on PDS compared with CMK-8 and powdered activated carbon. The CMK-3/PDS process distinctly decreased the fouling resistances for polyether sulfone and polyvinylidene fluoride membranes, with the reversible resistance reduced by 59.5-83.2% and irreversible resistance declined by 71.7-73.0%. In the meanwhile, CMK-3/PDS prolonged the volumes to the transition period, and postponed the cake layer's generation. The characterization of the membrane morphologies and chemical compositions also showed effective alleviation of fouling. The generated SO₄^-, OH, O₂^- and ¹O₂ as major active oxidation species provided radical as well as non-radical reaction ways for pollutants removal. Overall, our study provides some new ideas for membrane-based combined water purification processes.

Biocarriers facilitated gravity-driven membrane filtration of domestic wastewater in cold climate: Combined effect of temperature and periodic cleaning

In this study, two lava stone biocarrier facilitated gravity-driven membrane (GDM) reactors were operated at ~8 °C and ~22 °C in parallel for treating primary wastewater effluent. Although the biocarrier reactor at 8 °C displayed less efficient removals of biodegradable organics than that at 22 °C, both GDM systems (without cleaning) showed comparable fouling resistance distribution patterns, accompanying with similar cake filtration constants and pore constriction constants by modelling simulation. Compared to the GDM at 8 °C, more foulants were accumulated on the GDM at 22 °C, but they presented similar soluble organics/inorganics contents and specific cake resistances. This indicated the cake layers at 22 °C may contain greater-sized foulants due to proliferation of both prokaryotes and eukaryotes, leading to a relatively less-porous nature. In the presence of periodic cleaning (at 50 °C), the cleaning effectiveness followed a sequence as ultrasonication-enhanced physical cleaning > two-phase flow cleaning > chemical-enhanced physical cleaning > physical cleaning, regardless of GDM operation temperature. However, significantly higher cake resistances were observed in the GDM system at 22 °C than those at 8 °C, because shear force tended to remove loosely-attached foulant layers and may compress the residual dense cake layer. The presence of periodic cleaning led to dissimilar dominant prokaryotic and eukaryotic communities in the cake layers as those without cleaning and in the lava stone biocarriers. Nevertheless, operation temperature did not influence GDM permeate quality, which met EU discharge standards.

Pressure-dependent fouling behavior during sterile filtration of mRNA-containing lipid nanoparticles

The COVID-19 pandemic has generated growing interest in the development of mRNA-based vaccines and therapeutics. However, the size and properties of the lipid nanoparticles (LNPs) used to deliver the nucleic acids can lead to unique phenomena during manufacturing that are not typical of other biologics. The objective of this study was to develop a more fundamental understanding of the factors controlling the performance of sterile filtration of mRNA-LNPs. Experimental filtration studies were performed with a Moderna mRNA-LNP solution using a commercially available dual-layer polyethersulfone sterile filter, the Sartopore 2 XLG. Unexpectedly, increasing the transmembrane pressure (TMP) from 2 to 20 psi provided more than a two-fold increase in filter capacity. Also surprisingly, the effective resistance of the fouled filter decreased with increasing TMP, in contrast to the pressure-independent behavior expected for an incompressible media and the increase in resistance typically seen for a compressible fouling deposit. The mRNA-LNPs appear to foul the dual-layer filter by blocking the pores in the downstream sterilizing-grade membrane layer, as demonstrated both by scanning electron microscopy (SEM) and derivative analysis of filtration data collected for the two layers independently. These results provide important insights into the mechanisms governing the filtration of mRNA-LNP vaccines and therapeutics. This article is protected by copyright. All rights reserved.

Mechanism study on the effect of peracetic acid (PAA), UV/PAA and ultrasonic/PAA oxidation on ultrafiltration performance during algae-laden water treatment

In this work, peracetic acid (PAA), ultraviolet (UV)/PAA and ultrasonic (US)/PAA pre-oxidation were applied to enhance ultrafiltration (UF) performance during algae-laden water treatment. The results showed that 10 mg/L PAA, exhibiting an optimal performance with membrane fouling resistance reduced by 76.26%. Low dosage of UV/PAA can effectively control fouling by enhancing the degradation of dissolved organics. Though more radicals were generated with the increasing dosage of PAA during the UV/PAA process, flux deterioration was occurred when PAA dosage over 10 mg/L, owing to a negative correlation between fouling resistance and algal integrity loss. Compared with UV, US exhibited a worse activation effect on PAA with less reactive radicals produced. Even worse, US can stimulate the stress metabolism of algal cells with slightly integrity loss, which then resulted in an exacerbation of permeate quality. Fouling mechanism analysis revealed that the delay formation of cake layer with membrane fouling alleviation mainly through efficient degradation of macromolecular organics. The investigation of synergistic and individual effect of EOM degradation, algae rupture and IOM release on the filtration performance revealed that EOM degradation was the primary mechanism for fouling control while algae rupture rather than IOM release was crucial for membrane fouling aggravation. This indicates that moderate oxidation, with property of high organic degradation and low cell rupture, was the working principal and objectives for algae-laden water treatment. Additionally, it was found that the ·OH radicals produced during UV/PAA process can efficiently degrade representative odors. In general, pretreatments of PAA and low dosages of UV/PAA showed promising prospects in improving the UF performance of algae-laden water and treating algal secretions.

CuO@carbon nanofiber as an efficient peroxymonosulfate catalyst for mitigation of organic matter fouling in the ultrafiltration process

Persulfate oxidation has been increasingly integrated with membrane separation for water purification, whereas the oxidizing ability of persulfate is relatively limited, and appropriate activation methods are urgently required. In this work, a novel catalyst of carbon nanofiber (CNF) supported CuO (CuO@CNF) was synthesized for peroxymonosulfate (PMS) activation. The micro-morphology showed that CuO nanoparticles were well dispersed on the CNF support, which solved the agglomeration problem of nanoparticles and improved the catalytic ability. Furtherly, PMS oxidation activated by CuO@CNF was proposed as a pre-processing means for improving ultrafiltration (UF) water purification efficiency and mitigating membrane fouling. The prepared CuO@CNF was more efficient than individual CNF and CuO in activating PMS for the reduction of various typical natural organic matter, improving permeation flux, and mitigating membrane fouling. The fouling control efficiencies were also verified by characterizing the membrane surface functional groups. The CuO@CNF catalyst could signally promote the oxidative capacity by generating a series of reactive oxygen species, thus enhancing the removal of organics with varying species and molecular weight ranges in surface water. With respect to the fouling condition, the specific permeation flux after filtration was improved from 0.25 to 0.61, with the removal rate of reversible fouling resistance reached 89.6%. The fouling mechanism was apparently altered, with both standard and complete blocking dominated throughout the filtration process. The findings are beneficial for the development of new strategies to improve membrane-based water purification efficiency.

Engineered Approaches to Facile Identification of Tiny Microplastics in Polymeric and Ceramic Membrane Filtrations for Wastewater Treatment

Wastewater treatment plants (WWTPs) contribute to the release of significant quantities of microplastics into the aquatic environment. The facile identification of microplastics and an understanding of their occurrence and transport through WWTPs are essential for improving microplastic retention. Potential microplastic treatment technologies for both polymeric and ceramic membrane filtrations were systematically investigated to inform decisions on the optimal choice of membrane for effective microplastic retention. A blocking filtration model, based on a simple linear regression fitting, was used in experiments on the filtration of microplastic suspensions to determine the relative importance of individual fouling mechanisms. Unlike the commonly applied spectroscopic techniques, the facile identification approaches, that are closely related to the amounts of particles within wastewater samples, attempted to identify tiny microplastics (<1.0 μm) by comparing them against silica particles for reference. A larger decline in the normalized permeate flux was observed for 0.1 μm polystyrene microplastics, while standard pore blocking appeared to be the dominant fouling mechanism for all membranes. More microplastics based on turbidity and total solids were removed using the ceramic membrane than the other polymeric membranes. However, fewer microplastics, based on the particle size distribution analysis, were removed using the ceramic membrane as the pore size measurements gave a relatively large pore size for the ceramic membrane, compared with other polymeric membranes; even though a nominal pore size of 0.1 μm for all membranes were provided by the suppliers. The contribution of microplastic-containing synthetic wastewaters to overall flux decline was significantly greater than those of identical microplastic suspensions because of the aggregation of larger microplastics with dissolved organic matter in synthetic wastewater, leading to the formation of a cake layer on the membrane surface. Despite the challenges associated with the facile identification approaches, our findings provided deeper insights and understanding of how microplastics behave in membrane filtration, which could enable the application of potential microplastic treatment technologies.