Recrystallization and formation of austenite in deformed lath martensitic structure of low carbon steels

Heterogeneous Multiphase Microstructure Formation through Partial Recrystallization of a Warm-Deformed Medium Mn Steel during High-Temperature Partitioning

A novel processing route is proposed to create a heterogeneous, multiphase structure in a medium Mn steel by incorporating partial quenching above the ambient, warm deformation, and partial recrystallization at high partitioning temperatures. The processing schedule was implemented in a Gleeble thermomechanical simulator and microstructures were examined by electron microscopy and X-ray diffraction. The hardness of the structures was measured as the preliminary mechanical property. Quenching of the reaustenitized sample to 120 °C provided a microstructure consisting of 73% martensite and balance (27%) untransformed austenite. Subsequent warm deformation at 500 °C enabled partially recrystallized ferrite and retained austenite during subsequent partitioning at 650 °C. The final microstructure consisted of a heterogeneous mixture of several phases and morphologies including lath-tempered martensite, partially recrystallized ferrite, lath and equiaxed austenite, and carbides. The volume fraction of retained austenite was 29% with a grain size of 200-300 nm and an estimated average stacking fault energy of 45 mJ/m². The study indicates that desired novel microstructures can be imparted in these steels through suitable process design, whereby various hardening mechanisms, such as transformation-induced plasticity, bimodal grain size, phase boundary, strain partitioning, and precipitation hardening can be activated, resulting presumably in enhanced mechanical properties.

Investigation of the Microstructural Evolution during Hot Stamping of a Carburized Complex Phase Steel by Laser-Ultrasonics

Prior carburization of semi-finished steel sheets is a new process variant in hot stamping to manufacture parts with tailored properties. Compared to conventional hot stamping processes, a complex phase typed steel alloy is used instead of 22MnB5. Yet recent investigations focused on final mechanical properties rather than microstructural mechanisms cause an increase in strength. Thus, the influence of additional carburization on the microstructural evolution during hot stamping of a complex phase steel CP-W^®800 is investigated within this work. The phase transformation behavior, as well as the grain growth during austenitization, is evaluated by in-situ measurements employing a laser-ultrasound sensor. The results are correlated with additional hardness measurements in as-quenched condition and supplementary micrographs. The experiments reveal that the carburization process significantly improves the hardenability of the CP-W^®800. However, even at quenching rates of 70 K/s no fully martensitic microstructure was achievable. Still, the resulting hardness of the carburized samples might exceed the fully martensitic hardness of 22MnB5 derived from literature. Furthermore, the carburization process has no adverse effect on the fine grain stability of the complex phase steel. This makes it more robust in terms of grain size than the conventional hot stamping steel 22MnB5.

Microstructure Characterization of Reversed Transformation in Cryogenically Rolled 22MnB5

Hot stamping is a well-known process to produce structural automotive parts with an excellent strength-to-weight ratio. However, this process is more expensive due to the lower energy efficiency and operating cost of the traditional roller-hearth furnace. Additionally, lower ductility and toughness are commonly recognized as the main disadvantages of the current hot stamped ultra-high-strength parts. Refinement of austenite grains could be a profitable way to improve the strength of hot stamped parts. In this work, the evolution of reversed transformation in asymmetrically cryogenically rolled samples was studied in order to control the austenite. Thermomechanical simulation and heat treatment in the salt bath were used to investigate the reversed transformation process, and the typical microstructures were characterized by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Compared with symmetric prerolling, ferrite recrystallization could be remarkably inhibited by asymmetric rolling at the liquid nitrogen temperature (LNT) during the reheating process. Additionally, the nucleation of the austenite inner grains can also be promoted and the dynamics of the reversed transformation accelerated by asymmetric prerolling. Such phenomena might be very useful to refine the parent austenite grains before press hardening and enhance the new hot stamping strategy by partial fast reheating.

Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA

In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties.