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Del-Río L, Nó ML, Gómez R, García-Sesma L, Urionabarrenetxea E, Ortega P, Mancisidor AM, San Sebastian M, Burgos N, San Juan JM. Additive Manufacturing of Fe-Mn-Si-Based Shape Memory Alloys: State of the Art, Challenges and Opportunities. MATERIALS (BASEL, SWITZERLAND) 2023; 16:7517. [PMID: 38138661 PMCID: PMC10744529 DOI: 10.3390/ma16247517] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/17/2023] [Revised: 11/30/2023] [Accepted: 12/01/2023] [Indexed: 12/24/2023]
Abstract
Additive manufacturing (AM) constitutes the new paradigm in materials processing and its use on metals and alloys opens new unforeseen possibilities, but is facing several challenges regarding the design of the microstructure, which is particularly awkward in the case of functional materials, like shape memory alloys (SMA), as they require a robust microstructure to withstand the constraints appearing during their shape change. In the present work, the attention is focused on the AM of the important Fe-Mn-Si-based SMA family, which is attracting a great technological interest in many industrial sectors. Initially, an overview on the design concepts of this SMA family is offered, with special emphasis to the problems arising during AM. Then, such concepts are considered in order to experimentally develop the AM production of the Fe-20Mn-6Si-9Cr-5Ni (wt%) SMA through laser powder bed fusion (LPBF). The complete methodology is approached, from the gas atomization of powders to the LPBF production and the final thermal treatments to functionalize the SMA. The microstructure is characterized by scanning and transmission electron microscopy after each step of the processing route. The reversibility of the ε martensitic transformation and its evolution on cycling are studied by internal friction and electron microscopy. An outstanding 14% of fully reversible thermal transformation of ε martensite is obtained. The present results show that, in spite of the still remaining challenges, AM by LPBF offers a good approach to produce this family of Fe-Mn-Si-based SMA, opening new opportunities for its applications.
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Affiliation(s)
- Lucia Del-Río
- Department of Physics, Faculty of Science and Technology, University of the Basque Country, UPV/EHU, P.O. Box 644, 48080 Bilbao, Spain; (L.D.-R.); (M.L.N.)
| | - Maria L. Nó
- Department of Physics, Faculty of Science and Technology, University of the Basque Country, UPV/EHU, P.O. Box 644, 48080 Bilbao, Spain; (L.D.-R.); (M.L.N.)
| | - Raul Gómez
- LORTEK-Basque Research Technology Alliance, BRTA, Arranomendia Kalea 4A, 20240 Ordizia, Spain (L.G.-S.)
| | - Leire García-Sesma
- LORTEK-Basque Research Technology Alliance, BRTA, Arranomendia Kalea 4A, 20240 Ordizia, Spain (L.G.-S.)
| | - Ernesto Urionabarrenetxea
- CEIT-Basque Research Technology Alliance, BRTA, Manuel de Lardizabal 15, 20018 Donostia-San Sebastian, Spain (P.O.); (N.B.)
- Universidad de Navarra, Tecnun, Manuel de Lardizabal 13, 20018 Donostia-San Sebastian, Spain
| | - Pablo Ortega
- CEIT-Basque Research Technology Alliance, BRTA, Manuel de Lardizabal 15, 20018 Donostia-San Sebastian, Spain (P.O.); (N.B.)
- Universidad de Navarra, Tecnun, Manuel de Lardizabal 13, 20018 Donostia-San Sebastian, Spain
| | - Ane M. Mancisidor
- LORTEK-Basque Research Technology Alliance, BRTA, Arranomendia Kalea 4A, 20240 Ordizia, Spain (L.G.-S.)
| | - Maria San Sebastian
- LORTEK-Basque Research Technology Alliance, BRTA, Arranomendia Kalea 4A, 20240 Ordizia, Spain (L.G.-S.)
| | - Nerea Burgos
- CEIT-Basque Research Technology Alliance, BRTA, Manuel de Lardizabal 15, 20018 Donostia-San Sebastian, Spain (P.O.); (N.B.)
- Universidad de Navarra, Tecnun, Manuel de Lardizabal 13, 20018 Donostia-San Sebastian, Spain
| | - Jose M. San Juan
- Department of Physics, Faculty of Science and Technology, University of the Basque Country, UPV/EHU, P.O. Box 644, 48080 Bilbao, Spain; (L.D.-R.); (M.L.N.)
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In-Vitro Analysis of FeMn-Si Smart Biodegradable Alloy. MATERIALS 2022; 15:ma15020568. [PMID: 35057286 PMCID: PMC8777802 DOI: 10.3390/ma15020568] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/10/2021] [Revised: 12/31/2021] [Accepted: 01/10/2022] [Indexed: 12/04/2022]
Abstract
Special materials are required in many applications to fulfill specific medical or industrial necessities. Biodegradable metallic materials present many attractive properties, especially mechanical ones correlated with good biocompatibility with vivant bodies. A biodegradable iron-based material was realized through electric arc-melting and induction furnace homogenization. The new chemical composition obtained presented a special property named SME (shape memory effect) based on the martensite transformation. Preliminary results about this special biodegradable material with a new chemical composition were realized for the chemical composition and structural and thermal characterization. Corrosion resistance was evaluated in Ringer's solution through immersion tests for 1, 3, and 7 days, the solution pH was measured in time for 3 days with values for each minute, and electro-corrosion was measured using a potentiostat and a three electrode cell. The mass loss of the samples during immersion and electro-corrosion was evaluated and the surface condition was studied by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). SME was highlighted with differential scanning calorimetry (DSC). The results confirm the possibility of a memory effect of the materials in the wrought case and a generalized corrosion (Tafel and cyclic potentiometry and EIS) with the formation of iron oxides and a corrosion rate favorable for applications that require a longer implantation period.
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Future Trends on Displacive Stress and Strain Induced Transformations in Steels. METALS 2021. [DOI: 10.3390/met11020299] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Displacive stress and strain induced transformations are those transformations that occur when the formation of martensite or bainitic ferrite is promoted by the application of stress or strain. These transformations have been shown to be one of the mechanisms by which the mechanical properties of a microstructure can be improved, as they lead to a better ductility and strength by the transformation induced plasticity effect. This review aims to summarize the fundamental knowledge about them, both in fully austenitic or in multiphase structures, pointing out the issues that—according to the authors’ opinion—need further research. Knowing the mechanisms that govern the stress and strain induced transformation could enable to optimize the thermomechanical treatments and improve the final microstructure properties.
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Spandana D, Desai H, Chakravarty D, Vijay R, Hembram K. Fabrication of a biodegradable Fe-Mn-Si alloy by field assisted sintering. ADV POWDER TECHNOL 2020. [DOI: 10.1016/j.apt.2020.10.012] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Effect of Sintering Time on the Densification, Microstructure, Weight Loss and Tensile Properties of a Powder Metallurgical Fe-Mn-Si Alloy. METALS 2017. [DOI: 10.3390/met7030081] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Du Y, Chang YA, Liu S, Huang B, Xie FY, Yang Y, Chen SL. Thermodynamic description of the Al–Fe–Mg–Mn–Si system and investigation of microstructure and microsegregation during directional solidification of an Al–Fe–Mg–Mn–Si alloy. ACTA ACUST UNITED AC 2005. [DOI: 10.3139/146.101185] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Jin X, Xu Z, Hsu TY, Li L. Critical driving force for martensitic transformation fcc(γ)→hcp(ε) in Fe−Mn−Si shape memory alloys. ACTA ACUST UNITED AC 1999. [DOI: 10.1007/bf02916772] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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