Hazard assessment to workers of trace metal content in pyrite cinders

The leaching behavior of copper and iron recovery from reduction roasting pyrite cinder

Pyrite cinder (PyC) is an iron-enriched solid waste material, which is an important iron resource for steel industry. However, the separation or extraction of iron minerals and heavy metals from PyC was ineffective, because of the fine disseminated granularity and the intergrowth between iron minerals and toxic heavy metals during high temperature roasting. In this paper, a novel method to extract copper and iron from the PyC by reduction roasting-leaching-magnetic separation was proposed. The effect of various parameters on the copper leaching behavior were studied, and the corresponding kinetics model was established. Under the optimized leaching conditions, the maximum copper leaching recovery of 82.18% was reached. A high-quality iron concentrate with Fe content of 65.58% and copper content of 0.17% was obtained subsequently from the leaching residuals through magnetic separation. It showed that the leaching process was controlled by mixed diffusion and chemical reaction, with a corresponding activation energy of 27.97 kJ/mol. The free copper oxide, combined copper oxide and secondary copper sulfide were extracted completely in H₂SO₄ solution. However, chalcopyrite as a form of primary copper sulfide dissolved partly. The leaching mechanism was confirmed by chemical phase and XPS analysis.

Preparation, morphology and coagulation characteristics of a new polyferric chloride coagulant prepared using pyrite cinders

Pyrite cinders are the main industrial waste generated from the process of sulphuric acid production using pyrite ores. The pyrite cinders may have utilization value in preparing a new polyferric chloride (PFC) coagulant. In order to attain this objective, a preparation method for PFC products from pyrite cinders was studied by a Taguchi orthogonal array experiment. On the basis of the successful preparation, the morphologies and coagulation characteristics of three PFC products, with different basicities, were observed by transmission electron microscopy (TEM) and examined by jar tests, respectively. The results showed that the molar ratio of NaOH to Fe should be in a range between 0.75:1 and 1:1, the molar ratio of stabilizer NaH2PO4 to Fe should be in a range between 0.12:1 and 0.15:1, the curing time should be 2 h, the curing temperature can be 60 degrees C and the molar ratio of NaHCO3 to Fe can be determined according to the basicity required in order to get the optimal stability of PFC products and the best flocculation efficiency. Although the degree of aggregation of the PFC products became larger with the increase in the basicity, the coagulation efficiency could be only improved with an increase in the basicity within a certain range. When the basicity exceeded a certain value, the coagulation efficiency started to decrease. In this study, PFC2 (B = 11.16%) had better coagulation characteristics than either PFCl (B = 6.08%), PFC2 (B = 11.16%), PFC3 (B = 15.92%) or polyaluminium chloride (PAC).