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Backes LT, Oldorf P, Peters R, Wendlandt R, Schnell G, Schulz AP. Study of the tribological properties of surface structures using ultrashort laser pulses to reduce wear in endoprosthetics. J Orthop Surg Res 2020; 15:205. [PMID: 32493446 PMCID: PMC7268664 DOI: 10.1186/s13018-020-01719-1] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 03/09/2020] [Accepted: 05/20/2020] [Indexed: 11/10/2022] Open
Abstract
Background Loosening of prostheses and functional disorders represent a far-reaching problem in the clinic, and the long-term outcomes are essentially determined by wear. Despite all advances, up to 10% of prostheses still fail after 10 years. In particular, more active patients show increased revision rates. Methods The objective of this thesis is to examine whether the applied microstructures of the articulating surfaces can lead to a reduction in abrasion. Three different structural geometries (dimples, offset lines, grid lines) were defined. In an experimental test setup according to DIN ISO 6474 (Deutsches Institut für Normung, International Organization for Standardization), a tribological test of metal and ceramic pairings was performed using two-dimensional ring-on-disc (RoD) tests. Results In both material groups, the structuring had a positive effect on the wear behaviour. In the ceramic group, an abrasion reduction of 22.6% was achieved. However, it is important to take into account the limited informative value due to the hardness of the material. Two of the three Cobalt-Chrome-Molybdenum (CoCrMo) structure geometries (grids, offset lines) also showed a significant reduction in abrasion compared to the reference group, with a maximum wear reduction of 55.5%. Conclusion By reducing abrasion, surface structuring could be used to extend the life of prostheses and minimise the number of revisions.
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[Total hip arthroplasty in young patients : Bearings and custom-made prostheses]. DER ORTHOPADE 2019; 48:292-299. [PMID: 30737518 DOI: 10.1007/s00132-019-03692-y] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Abstract
BACKGROUND Carefully and correctly implanted components are the prerequisite for the lifespan of a prosthesis. Whether higher levels of activity lead to prior failure of total hip arthroplasty in young patients is controversially discussed. The right choice of bearings is still of great relevance. BEARINGS Ceramic-on-ceramic as well as polyethylene-on-ceramic bearings achieve comparable results, although ceramic-on-ceramic bearings should be avoided in patients with high demands on their range of motion. Polyethylene-on-metal bearings also show good clinical results, if corrosion between head and stem is absent. Metal-on-metal bearings lead to adverse systemic effects due to metal wear and should be implanted in individual cases only, e. g. as hip resurfacing. Alternative bearings have to give proof of effectivity first. Custom-made prostheses constitute an option for young patients with special conditions of hip anatomy. Planning and study results of these prostheses are elucidated in this review article.
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Bergschmidt P, Ellenrieder M, Bader R, Kluess D, Finze S, Schwemmer B, Mittelmeier W. Prospective comparative clinical study of ceramic and metallic femoral components for total knee arthroplasty over a five-year follow-up period. Knee 2016; 23:871-6. [PMID: 27338511 DOI: 10.1016/j.knee.2016.06.001] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 04/18/2016] [Revised: 05/17/2016] [Accepted: 06/07/2016] [Indexed: 02/02/2023]
Abstract
BACKGROUND The aim of this prospective comparative study was to evaluate the clinical and radiological outcomes of a TKA system, comparing a ceramic (BIOLOX® delta) and metallic (Co28Cr6Mo) femoral component over a five-year follow-up period. METHODS Forty-three TKA patients (17 metallic and 26 ceramic femoral components) were enrolled in the study. Clinical and radiological evaluations were performed preoperatively and at three, 12, 24 and 60months postoperatively, using the HSS-, WOMAC- and SF36-Scores, in addition to standardized X-rays. RESULTS The HSS-Score improved significantly from 58.7±12.7 points preoperatively to 88.5±12.3 points at five-years postoperative in the ceramic group, and 60.8±7.7 to 86.2±9.4 points in the metallic group. WOMAC- and SF-36-Scores showed significant improvement over time in both groups. There were no significant differences between groups for HSS-, WOMAC- and SF-36-Scores, nor for range of motion (p≤0.897) at any follow-up evaluation. Furthermore, radiological evaluation showed no implant loosening or migration in either group. CONCLUSIONS Mid-term outcomes for the ceramic femoral components demonstrated good clinical and radiological results, as well as comparable survivorship to the metallic femoral component of the same total knee system, and to other commonly used metallic total knee systems. Therefore, ceramic knee implants may be a promising solution for the population of patients with osteoarthritis and metal sensitivity. Long-term studies are required in order to confirm the positive mid-term clinical results, and to follow the implant survival rate in regard to the enhanced wear resistance of ceramic implants.
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Affiliation(s)
- Philipp Bergschmidt
- Department of Traumatology, Orthopaedics and Hand Surgery, Klinikum Südstadt Rostock, Südring 81, 18059 Rostock, Germany; Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany.
| | - Martin Ellenrieder
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
| | - Rainer Bader
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
| | - Daniel Kluess
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
| | - Susanne Finze
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
| | - Benjamin Schwemmer
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
| | - Wolfram Mittelmeier
- Department of Orthopaedics, University Medicine Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
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Treatment of acetabular defects during revision total hip arthroplasty--preliminary clinical and radiological outcome using bone substitute materials. Hip Int 2014; 23:46-53. [PMID: 23397205 DOI: 10.5301/hip.2013.10713] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Accepted: 11/09/2012] [Indexed: 02/04/2023]
Abstract
Acetabular defects are a particular challenge during THR revision. Defects may be filled with autologous bone grafts, allografts or synthetic bone substitute materials. In this preliminary, retrospective study, 22 patients were treated with an oval shaped revision cup and a combination of synthetic bone substitute materials, namely hydroxyapatite and beta-tricalcium phosphate. The postoperative outcome was evaluated regarding the functional clinical outcome and quality of life using the Harris hip score, the WOMAC and the SF-36. Signs of loosening and changes of the implant position were evaluated from plain radiographs. Follow up examinations were performed after an average duration of 20.5 months (7-33 months). Postoperatively, we found a significant increase of the Harris hip score, and an increase in both the SF-36 and the WOMAC scores (without statistical significance). No radiographic signs of loosening were evident at the time of follow up. The use of synthetic bone substitute materials offers a possible alternative to the use of autologous and allogenic bone grafts in acetabular revision surgery. Further randomised controlled long-term studies are needed to verify the promising short-term results and to determine potential side effects, such as possible third body wear.
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Bergschmidt P, Bader R, Kluess D, Zietz C, Schwemmer B, Kundt G, Mittelmeier W. Total knee replacement system with a ceramic femoral component versus two traditional metallic designs: a prospective short-term study. J Orthop Surg (Hong Kong) 2013; 21:294-9. [PMID: 24366787 DOI: 10.1177/230949901302100306] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 12/20/2022] Open
Abstract
PURPOSE To compare the short-term outcome of the Multigen Plus system using a symmetric ceramic femoral component with that of 2 metallic total knee replacement (TKR) systems. METHODS 60 patients (62 knees) with osteoarthritis or rheumatoid arthritis underwent primary TKR using the Genia system (n=20), the Multigen Plus system (n=17), and the Multigen Plus system with a ceramic femoral component (n=25). Outcome was evaluated pre- and post-operatively (at 3, 12, and 24 months) using the Hospital for Special Surgery (HSS) score, the Western Ontario and McMaster Universities (WOMAC) score, and the Short-Form 36 (SF-36) score. RESULTS The 3 groups did not differ significantly at all 4 time points in terms of the HSS score, WOMAC score, and SF-36 score. The range of motion was significantly less in patients treated with the Genia system. Postoperatively, the HSS and WOMAC scores improved significantly in all 3 groups, whereas the SF-36 score improved significantly (at 12 and 24 months) only in patients treated with the Multigen Plus system with a ceramic femoral component. The implant position in most patients was optimal. All radiolucent lines were within 1 mm and did not progress. CONCLUSION The short-term outcome of the 3 TKR systems was comparable. Ceramic femoral components performed comparably to traditional metallic designs.
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Third-body abrasive wear of tibial polyethylene inserts combined with metallic and ceramic femoral components in a knee simulator study. Int J Artif Organs 2013; 36:47-55. [PMID: 23335379 DOI: 10.5301/ijao.5000189] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Accepted: 11/25/2012] [Indexed: 11/20/2022]
Abstract
AIM Total knee arthroplasties have reached a high grade of quality and safety, but most often fail because of aseptic implant loosening caused by polyethylene wear debris. Wear is generated at the articulating surfaces, e.g. caused by third-body particles. The objective of this experimental study was to determine the wear of tibial polyethylene inserts combined with metallic and ceramic femoral components under third-body wear conditions initiated by bone cement particles.
METHODS AND MATERIALS Wear testing using a cemented unconstrained bicondylar knee endoprosthesis (Multigen Plus CR knee system) was performed in a knee wear simulator. Tibial polyethylene inserts were combined with the identical femoral component design, but made of two different materials (cobalt-chromium and ceramic). Bone cement debris including zirconium oxide particles was added every 500,000 cycles between the articulating surfaces. After 5 million load cycles, the amount of wear was determined gravimetrically and compared with results from standard wear test conditions. The surfaces of tibial inserts were also analyzed.
RESULTS The average gravimetrical wear of the tibial polyethylene inserts in combination with
cobalt-chromium and ceramic femoral components under third-body wear conditions amounted to 31.88 ± 4.53 mg and 13.06 ± 1.88 mg after 5 million cycles, respectively, and was higher than under standard wear test conditions in both cases.
CONCLUSIONS The wear simulator test demonstrates that wear of polyethylene inserts under third-body wear conditions, in combination with ceramic femoral components, was significantly lower than with metallic femoral components.
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Bergschmidt P, Bader R, Kluess D, Zietz C, Mittelmeier W. The All-Ceramic Knee Endoprosthesis—The Gap Between Expectation and Experience with Ceramic Implants. ACTA ACUST UNITED AC 2012. [DOI: 10.1053/j.sart.2013.01.010] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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Haenle M, Lindner T, Ellenrieder M, Willfahrt M, Schell H, Mittelmeier W, Bader R. Bony integration of titanium implants with a novel bioactive calcium titanate (Ca4Ti3O10) surface treatment in a rabbit model. J Biomed Mater Res A 2012; 100:2710-6. [DOI: 10.1002/jbm.a.34186] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/17/2011] [Revised: 03/03/2012] [Accepted: 03/12/2012] [Indexed: 11/09/2022]
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Bergschmidt P, Bader R, Ganzer D, Hauzeur C, Lohmann C, Rüther W, Tigani D, Rani N, Prats FL, Zorzi C, Madonna V, Rigotti S, Benazzo F, Rossi SMP, Kundt G, Bloch HR, Mittelmeier W. Ceramic femoral components in total knee arthroplasty - two year follow-up results of an international prospective multi-centre study. Open Orthop J 2012; 6:172-8. [PMID: 22582104 PMCID: PMC3349949 DOI: 10.2174/1874325001206010172] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 03/08/2012] [Revised: 03/28/2012] [Accepted: 03/29/2012] [Indexed: 12/31/2022] Open
Abstract
Background:
Total knee arthroplasty can be considered as a reliable surgical procedure with a good long-term clinical result. However, implant failure due to particle induced aseptic loosening as well as the aspect of hypersensitivity to metal ions still remains an emerging issue. Methods:
The purpose of this prospective international multi-centre study was to evaluate the clinical and radiological outcomes and the reliability of the unconstrained Multigen Plus Total Knee System with a new BIOLOX® delta ceramic femoral component. Cemented total knee arthroplasty was performed on 108 patients (110 knees) at seven hospitals in three countries. Clinical and radiological evaluations were performed preoperatively, and after 3, 12 and 24 months postoperatively using the HSS-, WOMAC-, SF-36-score and standardised X-rays. Results:
The mean preoperative HSS-Score amounted to 55.5 ± 11.5 points and improved significantly in all postoperative evaluations (85.7 ± 11.7 points at 24 months). Furthermore, improvements in WOMAC- and SF-36-score were evaluated as significant at all points of evaluation. Radiolucent lines around the femoral ceramic component at 24 months were found in four cases. Progression of radiolucent lines was not seen and no implant loosening was observed. During the 24 month follow-up eight patients underwent subsequent surgery due to reasons unrelated to the implant material. Conclusions:
The observed clinical and radiological results are encouraging for a long-term survival of the ceramic femoral component. Therefore, ceramic implants could be a promising solution not only for patients with allergies against metallic implant materials, but also for the osteoarthritic knee joint. Long-term follow-up is necessary to draw conclusions regarding the superiority of the ceramic knee implants concerning in vivo wear and long-term survivorship.
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Affiliation(s)
- Philipp Bergschmidt
- Department of Orthopaedics, University of Rostock, Doberaner Strasse 142, 18057 Rostock, Germany
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Bergschmidt P, Bader R, Mittelmeier W. Metal hypersensitivity in total knee arthroplasty: revision surgery using a ceramic femoral component - a case report. Knee 2012; 19:144-7. [PMID: 21292491 DOI: 10.1016/j.knee.2011.01.001] [Citation(s) in RCA: 53] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 10/12/2010] [Revised: 01/05/2011] [Accepted: 01/07/2011] [Indexed: 02/02/2023]
Abstract
We present a case involving the revision of a total knee arthroplasty with a metal femoral component using a ceramic implant due to metal hypersensitivity. A 58-year-old female patient underwent total knee arthroplasty (TKA) with a standard metal bicondylar knee system. She suffered from persistent pain and strong limitations in her range of motion (ROM) associated with flexion during the early postoperative period. Arthroscopic arthrolysis of the knee joint and intensive active and passive physical treatment, in combination with a cortisone regime, temporarily increased the ROM and reduced pain. No signs of low grade infection or other causes of implant failure were evident. Histology of synovial tissue revealed lymphoplasmacellular fibrinous tissue, consistent with a type IV allergic reaction. Allergometry (skin reaction) revealed type IV hypersensitivity against nickel-II-sulfate and palladium chloride. Revision surgery of the metal components was performed with a cemented ceramic femoral component (same bicondylar design) and a cemented titanium alloy tibial component. Postoperative evaluations were performed 10days, and 3 and 12months after the revision surgery. There was an increased ROM in flexion to 90° at the 12month follow-up. No swelling or effusion was observed at all clinical examinations after the revision surgery. No pain at rest and moderate walking pain were evident. The presented case demonstrates that ceramic implants are a promising solution for patients suffering from hypersensitivity to metal ions in total knee arthroplasty.
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Bergschmidt P, Kluess D, Zietz C, Finze S, Bader R, Mittelmeier W. Composite Ceramics in Total Knee Arthroplasty: Two-Year Experience in Clinical Application. ACTA ACUST UNITED AC 2011. [DOI: 10.1053/j.sart.2011.10.001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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Bergschmidt P, Bader R, Finze S, Schulze C, Kundt G, Mittelmeier W. Comparative Study of Clinical and Radiological Outcomes of Unconstrained Bicondylar Total Knee Endoprostheses with Anti-allergic Coating. Open Orthop J 2011; 5:354-60. [PMID: 22016754 PMCID: PMC3195852 DOI: 10.2174/1874325001105010354] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 06/08/2011] [Revised: 08/25/2011] [Accepted: 08/26/2011] [Indexed: 11/22/2022] Open
Abstract
Background: Hypersensitivity reactions to implant materials have become more important in total knee replacement (TKR). The purpose of this retrospective comparative study was to evaluate the clinical and radiological outcomes of unconstrained bicondylar total knee prostheses with and without anti-allergic titanium(niobium)nitrite (Ti(Nb)N) coating. Methods: Twenty-four patients (25 TKRs) underwent a preoperative clinical evaluation and then a postoperative evaluation after 26.2 months in the allergy group treated with coated implants (n=13 implants) and after 24.5 months in the control group treated with uncoated implants but identical geometry (n=12) using HSS, WOMAC and SF-36 scores. Radiological evaluations were performed using standard anterior-posterior (a.p.) and lateral X-rays. Results: During follow-up two patients of the allergy group had to undergo revision surgery due to non-implant-related reasons. A comparative analysis of both study groups showed a significant difference in the HSS scores at both evaluation time points (MW test p≤0.050); these findings are remarkable since the control group had a significantly lower score preoperatively (54.0 vs 65.0 points) and a significantly higher score (82.5 vs 75.0 points) postoperatively. The preoperative and postoperative WOMAC and SF-36 scores were comparable in both groups (MW test p≥0.052), although the postoperative increase in the score for the allergy group was lower. The radiological results were comparable in both groups and were unlikely to influence the results. Conclusions: This clinical study demonstrates the restricted outcome in postoperative function and quality of life in the allergy group compared to the control group.
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Affiliation(s)
- Philipp Bergschmidt
- Department of Orthopaedics, University of Rostock, Doberaner Strasse 142, D-18057 Rostock, Germany
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Bergschmidt P, Bader R, Finze S, Tokar I, Kundt G, Mittelmeier W. Impact of preoperative variables on the functional and radiological outcome of an uncemented femoral stem: a prospective two-year follow-up. Hip Int 2010; 20:187-97. [PMID: 20544655 DOI: 10.1177/112070001002000209] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Accepted: 04/01/2010] [Indexed: 02/04/2023]
Abstract
The demand for improved clinical outcomes in total hip arthroplasty (THA) has led to improvements in fixation, bone ingrowth and designs providing an increased range of motion.The purpose of this prospective clinical study was to evaluate the outcome of a new cementless stem (Hipstar). The variables of body mass index (BMI), gender, preoperative function and age were explored as predictors for recovery after surgery. Clinical and radiological evaluation of 100 patients were undertaken preoperatively and at 6, 12 and 24 months postoperatively using the Harris Hip Score (HHS), WOMAC-Score and the SF-36-Score. The mean preoperative HHS was 53.6 + or - 14.5 points and it increased significantly to 82.8 + or - 15.4 at the postoperative evaluation at 24 months (WI-test p<0.001). Diminished preoperative function led to a lower postoperative score, but BMI, age and gender were not predictors of clinical and radiological outcome. Due to stress-shielding the straight Hipstar stem revealed radiolucent lines of between 41.5% and 68.5% in the proximal Gruen zones, which indicates a higher primary and secondary stability by enhanced osseous integration compared to other straight stems. Our clinical results are encouraging, but long-term follow-up will be necessary to confirm the successful introduction of the new Hipstar stem.
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Bergschmidt P, Bader R, Finze S, Gankovych A, Kundt G, Mittelmeier W. Cementless total hip replacement: a prospective clinical study of the early functional and radiological outcomes of three different hip stems. Arch Orthop Trauma Surg 2010; 130:125-33. [PMID: 19526245 DOI: 10.1007/s00402-009-0907-8] [Citation(s) in RCA: 13] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 03/22/2009] [Indexed: 01/31/2023]
Abstract
INTRODUCTION Optimal fixation of cementless total hip stems is essential for long-term survival rates. AIM The purpose of this prospective study was to evaluate the early clinical and radiological outcomes of two new total hip stems with metaphyseal (Symax®) and predominantly diaphyseal (Hipstar®) anchoring principles in comparison to the well-established straight Zweymueller (SL-Plus®) stem. METHOD Clinical and radiological evaluations of 74 patients were undertaken preoperatively as well as at 6 and 12 months postoperatively using the Harris Hip Score (HHS) and Western Ontario and McMaster Universities-Score. RESULTS During follow-up no stem had to be revised. The mean preoperative HHS of the three study groups amounted to 54.6 ± 15.7 points. At the 12 months follow-up the mean HHS in the SL-Plus group (n = 22) was 88.3 ± 10.5 points, in the Hipstar group (n = 25) 83.3 ± 15.0 and the in Symax group (n = 27) 83.6 ± 15.1. Due to stress shielding the straight Hipstar stem revealed radiolucent lines in the proximal Gruen zones of about 60%, whereas the SL-Plus stem showed significantly more radiolucent lines (87%). However, subsequent long-term studies must be carried out in order to clarify if the progression of radiolucent lines may influence the clinical result and implant longevity.
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Affiliation(s)
- Philipp Bergschmidt
- Department of Orthopaedics, University of Rostock, Doberaner Strasse 142, 18057 Rostock, Germany.
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