Effect of temperature and hydraulic retention time on volatile fatty acid production based on bacterial community structure in anaerobic acidogenesis using swine wastewater

Treatment performance of multistage active biological process (MSABP) reactor for saline sauerkraut wastewater: acclimatization, optimization and improvement

The wastewater with a high concentration of organics and salt is a major contaminant in the production of sauerkraut. In this study, a multistage active biological process (MSABP) system was constructed to treat sauerkraut wastewater. The key process parameters of the MSABP system were analyzed and optimized by response surface methodology. The optimization results indicated that the most optimal removal efficiencies and removal loading rates of chemical oxygen demand (COD) and NH₄⁺-N were 87.9%, 95.5%, 2.11 kg·m^-3·d^-1 and 0.12 kg·m^-3·d^-1, respectively, with hydraulic retention time (HRT) of 2.5 d and pH of 7.3. Meanwhile, this system could also be improved for the further treatment of COD and total nitrogen by effluent recycle and ozone oxidation. The COD and total nitrogen removal efficiencies of the modified MSABP system were 99.9% and 60.2%, respectively. In addition, the modified system could also reduce the potential harm from high concentrations of NO₂^--N.

Continuous Production of Volatile Fatty Acids (VFAs) from Swine Manure: Determination of Process Conditions, VFAs Composition Distribution and Fermentation Broth Availability Analysis

For pollution control and waste utilization, a promising future direction is to obtain high-value carbon sources from organic waste. In this experiment, swine manure was efficiently converted into high concentration volatile fatty acids through continuous hydrolysis-acidification bioreactors. This study determined the process conditions, the composition distribution of volatile fatty acids and the availability of fermentation broth. The results showed that the reactor with a hydraulic retention time of 1.5 days had the optimal production performance of volatile fatty acids. The highest hydrolysis degree (62.2%) and acidification degree (42.5%) were realized in this reactor at the influent soluble chemical oxygen demand of 5460 mg/L. Furthermore, when the influent soluble chemical oxygen demand was 7660 mg/L, volatile fatty acids of 6065 mg-COD/L could be produced stably, and the proportion of volatile fatty acids in soluble chemical oxygen demand was the largest (75%). Additionally, the fermentation broth rich in volatile fatty acids could be applied to deep nitrogen and phosphorus removal. This work provides a productive approach to resource recovery from swine manure.

Low-temperature anaerobic digestion of chicken manure at high organic and nitrogen loads - strategies for controlling short chain fatty acids

Objective of this work was to investigate the technical feasibility of low-temperature, closed-loop two-stage (liquid-solid) anaerobic digesters to treat chicken-manure (TS:68%; NH₃:8 g/L) as a sole-feedstock. Effect of pH, temperature, treatment-duration, organic loading rate (OLR) and inoculum-recirculation ratio on short chain fatty acids (SCFA) production was studied. Digesters were operated at 20 ± 1 °C for 282-d over 4 batch-runs (∼70-d/batch) at an OLR of 8.78-4.3 gVS/L/d. Results showed that specific methane yield above 0.6 LCH₄/gVS was feasible with a methane concentration > 60%. SCFA speciation of the entire system was monitored through the liquid-digester. Among SCFA indicators, the ratios of propionic-to-acetic acids, (butyric + valeric)-to-acetic acids, and total SCFA-to-alkalinity were observed within the limit, i.e., below 1.4, 0.3 and 0.8, respectively, indicating high-digester stability. This strategy allowed early detection, diagnosis of process failures in high-solids digester in fed-batch mode, and re-evaluation of operating protocol to enrich performance with economic-benefits.

Volatile fatty acids as novel building blocks for oil-based chemistry via oleaginous yeast fermentation

Microbial oils are proposed as a suitable alternative to petroleum-based chemistry in terms of environmental preservation. These oils have traditionally been studied using sugar-based feedstock, which implies high costs, substrate limitation, and high contamination risks. In this sense, low-cost carbon sources such as volatile fatty acids (VFAs) are envisaged as promising building blocks for lipid biosynthesis to produce oil-based bioproducts. VFAs can be generated from a wide variety of organic wastes through anaerobic digestion and further converted into lipids by oleaginous yeasts (OYs) in a fermentation process. These microorganisms can accumulate in the form of lipid bodies, lipids of up to 60% wt/wt of their biomass. In this context, OY is a promising biotechnological tool for biofuel and bioproduct generation using low-cost VFA media as substrates. This review covers recent advances in microbial oil production from VFAs. Production of VFAs via anaerobic digestion processes and the involved metabolic pathways are reviewed. The main challenges as well as recent approaches for lipid overproduction are also discussed.

Continuous acidogenic fermentation: Narrowing the gap between laboratory testing and industrial application

This study explored the potential of acidogenic fermentation of sewage sludge (SS) in an 80 L automatized pilot scale platform. A high-rate VFA production was obtained at HRT 5 d and pH 9, with a volatile fatty acid (VFA) yield of 336 mg VFA g^-1 VS and a VFA productivity of 2.15 kg VFA m^-3 d^-1. During co-fermentation of SS with OFMSW, a reversible pH shift from pH 9 to pH 6, evidenced a higher acidogenic activity which promoted the butyrate metabolic pathway, with 13.97 g COD L^-1 of butyric acid and a VFA peak 23.2 g COD L^-1. The results show the degree of flexibility of mixed culture fermentation systems, where other pH control methods other than steady control could be used to enhance the fermentation process. Ultrafiltration was a feasible technology to obtain a VFA rich permeate where 12.3-26.6 g COD L^-1 could be recovered.

A Review of the Processes, Parameters, and Optimization of Anaerobic Digestion

Anaerobic digestion is a technology that has been used by humans for centuries. Anaerobic digestion is considered to be a useful tool that can generate renewable energy and significant research interest has arisen recently. The underlying theory of anaerobic digestion has been established for decades; however, a great deal of current research is directed towards the optimization of anaerobic digestion under diverse digestion conditions. This review provides a summary of the processes underlying anaerobic digestion, commonly-utilized measurements of anaerobic sludge, operating parameters of anaerobic digesters, and methods of acceleration and optimization used to improve process efficiency. Recent developments in addition to older research are considered to provide a general but comprehensive summary of accumulated knowledge in the theory of anaerobic digestion, as well as considerations in the efficient operation of digesters. We have determined that the numerous factors pertinent to the design and operation of batch-based anaerobic digesters must each be considered to ensure the maximum efficiency and cost-effectiveness of a digester provided its respective operating conditions.

Optimization of simultaneous production of volatile fatty acids and bio-hydrogen from food waste using response surface methodology

Anaerobic digestion of food waste (FW) is commonly considered an effective and green technology to convert solid waste into valuable feedstock including volatile fatty acids (VFAs) and hydrogen. Response surface methodology (RSM) was selected to analyze the production of VFAs and hydrogen from food waste in a batch process. The effect of the three variables i.e. total solid content (TS), pH, and reaction time under each variable at three levels on VFAs and hydrogen production was assessed. The optimum conditions determined via RSM were pH = 7.0, TS = 100 g L⁻¹, and reaction time = 3 d. The maximum VFA and hydrogen production was 26.17 g L⁻¹ and 46.03 mL g⁻¹ volatile solids added, respectively. The ratio of observed hydrogen (H_o) to predicted hydrogen (H_p) was x < 1.0 because of inhibition of hydrogen production by VFA accumulation. The subsequent microbial community analysis result was also consistent with the abovementioned results. The evolution of Bacteroidetes, which facilitate VFA production, has been enriched by about 16.1-times at pH 7.0 followed by 10.2-times at pH 6.0 as compared to that in the uncontrolled pH batch.

Response surface methodology was applied to optimal VFA production from food waste, which could evaluate the interactive effect of each parameter as compared to the traditional approach about just one variable a time on VFA production.

Maximizing the production of butyric acid from food waste as a precursor for ABE-fermentation

The current study reports on the maximization of butyric acid production from food waste using a mixed microbial fermentation. In semi-continuous fermentations the effect of three different pH values (5.5, 7.0 and 9.0), three different temperatures (37°C, 55°C and 70°C) and two levels of hydraulic retention time (HRT, 2days and 6days) on the formation of butyric acid as well as total volatile fatty acid production (tVFA) were investigated. Overall, pH5.5 provided the lowest butyric acid concentrations regardless of the temperature and the HRT. At mesophilic temperature (37°C) alkaline conditions (pH9.0) lead to a strong incline of tVFA as well as butyric acid concentration probably due to a decreased solubilization of the substrate. However, most efficient in terms of butyric acid production was the fermentation conducted at 55°C and pH7 where a butyric acid concentrations of 10.55g/L (HRT 2days) and 13.00g/L (HRT 6days) were achieved. Additional experiments at 70°C showed declining butyric acid production. Increase of the HRT from 2days to 6days provided an increment of butyric acid concentration throughout almost all experimental settings. However, regarding volumetric productivity the increase in concentration does not compensate for the bigger reactor volume required to establish a higher HRT. At pH7 and 55°C the resulting volumetric production rates were 5.27g/L∗d at a HRT 2days and only 2.17g/L∗d at a HRT of 6days.

Optimization of process parameters for production of volatile fatty acid, biohydrogen and methane from anaerobic digestion

The anaerobic digestion process has been primarily utilized for methane containing biogas production over the past few years. However, the digestion process could also be optimized for producing volatile fatty acids (VFAs) and biohydrogen. This is the first review article that combines the optimization approaches for all three possible products from the anaerobic digestion. In this review study, the types and configurations of the bioreactor are discussed for each type of product. This is followed by a review on optimization of common process parameters (e.g. temperature, pH, retention time and organic loading rate) separately for the production of VFA, biohydrogen and methane. This review also includes additional parameters, treatment methods or special additives that wield a significant and positive effect on production rate and these products' yield.

Performance of and methanogenic communities involved in an innovative anaerobic process for the treatment of food wastewater in a pilot plant

In this study, dual-cylindrical anaerobic digesters were designed and built on the pilot plant scale for the improvement of anaerobic digestion efficiency. The removal efficiency of organics, biogas productivity, yield, and microbial communities was evaluated as performance parameters of the digester. During the stable operational period in the continuous mode, the removal efficiencies of chemical oxygen demand and total solids were 74.1 and 65.1%, respectively. Biogas productivities of 63.9 m(3)/m(3)-FWW and 1.3 m(3)/kg-VSremoved were measured. The hydrogenotrophic methanogen orders, Methanomicrobiales and Methanobacteriales, were predominant over the aceticlastic methanogen order, Methanosarcinaceae, probably due to the tolerance of the hydrogenotrophs to environmental perturbation in the field and their faster growth rate compared with that of the aceticlastics.

Favouring butyrate production for a new generation biofuel by acidogenic glucose fermentation using cells immobilised on γ-alumina

The effect of γ-alumina as a fermentation advancing tool and as carrier for culture immobilisation, regarding VFAs and ethanol production during acidogenic fermentation of glucose, was examined at various process conditions (sugar concentration, pH) and operation modes (continuous with and without effluent recirculation and batch). The results showed that at high initial pH (8.9) the continuous acidogenic fermentation of glucose led to high yields of VFAs and favoured the accumulation of butyric acid. The batch process on the other hand at pH 6.5, favoured the ethanol-type fermentation. The results indicate that in the frame of technology development for new generation biofuels, using γ-alumina as a process advancing tool at optimum process conditions (pH, initial glucose concentration and mode of operation), the produced VFAs profile and ethanol concentration may be manipulated.