Bioleaching of copper- and zinc-bearing ore using consortia of indigenous iron-oxidizing bacteria

Comparison of bioleaching of a sulfidic copper ore (chalcopyrite) in column percolators and in stirred-tank bioreactors including microbial community analysis

Chalcopyrite is the most abundant Cu-sulfide and economically the most important copper mineral in the world. It is known to be recalcitrant in hydrometallurgical processing and therefore chalcopyrite bioleaching has been thoroughly studied for improvement of processing. In this study, the microbial diversity in 22 samples from the Sarcheshmeh copper mine in Iran was investigated via 16S rRNA gene sequencing. In total, 1063 species were recognized after metagenomic analysis including the ferrous iron- and sulfur-oxidizing acidophilic genera Acidithiobacillus, Leptospirillum, Sulfobacillus and Ferroplasma. Mesophilic as well as moderately thermophilic acidophilic ferrous iron- and sulfur-oxidizing microorganisms were enriched from these samples and bioleaching was studied in shake flask experiments using a chalcopyrite-containing ore sample from the same mine. These enrichment cultures were further used as inoculum for bioleaching experiments in percolation columns for simulating heap bioleaching. Addition of 100 mM NaCl to the bioleaching medium was assessed to improve the dissolution rate of chalcopyrite. For comparison, bioleaching in stirred tank reactors with a defined microbial consortium was carried out as well. While just maximal 32% copper could be extracted in the flask bioleaching experiments, 73% and 76% of copper recovery was recorded after 30 and 10 days bioleaching in columns and bioreactors, respectively. Based on the results, both, the application of moderately thermophilic acidophilic bacteria in stirred tank bioreactors, and natural enrichment cultures of mesoacidophiles, with addition of 100 mM NaCl in column percolators with agglomerated ore allowed for a robust chalcopyrite dissolution and copper recovery from Sarcheshmeh copper ore via bioleaching.

Ecofriendly recovery of copper from spent telecommunication printed circuit boards using an indigenous cyanogenic bacterium

In recent years, electronic waste (e-waste) production has increased due to the population's growth and high consumption. As a result of the high concentration of heavy elements in these wastes, their disposal has posed many environmental problems. On the other hand, due to the non-renewability of mineral resources and the presence of valuable elements such as Cu and Au in electronic waste, these wastes are considered secondary minerals for recovering valuable elements. Among electronic waste, recovery of metals from spent telecommunication printed circuit boards (STPCBs) is significant, which has not been addressed despite their high production worldwide. This study isolated an indigenous cyanogenic bacterium from alfalfa field soil. The 16S rRNA gene sequencing results showed that the best strain has 99.8% phylogenetic affinity with Pseudomonas atacamenisis M7DI(T) with the accession number SSBS01000008 with 1459 nucleotides. The effect of the culture medium, initial pH, glycine concentration, and methionine on the cyanide production of the best strain was investigated. The results showed that the best strain could produce 12.3 ppm cyanide in NB medium with an initial pH of 7 and a concentration of glycine and methionine of 7.5 g/L and 7.5 g/L, respectively. The one-step bioleaching method was performed, which led to the recovery of 98.2% of Cu from STPCBs powder after 5 days. Finally, XRD, FTIR, and FE-SEM analyses were performed to investigate the structure of the STPCBs powder before and after the bioleaching process, confirming the high Cu recovery.

Introducing heterotrophic iron ore bacteria as new candidates in promoting the recovery of e-waste strategic metals

Electrical instruments are an integral part of human life resulting in a vast electronic waste generation (74.7 Mt by 2030), threatening human life and the environment due to its hazardous nature. Therefore, proper e-waste management is a necessity. Currently, bio-metallurgy is a sustainable process and an emerging research field. Simultaneous leaching of metals using two groups of indigenous heterotrophs and autotrophs was an exciting work done in this study. Bioleaching experiments using pre-adapted cultures were investigated at three e-waste densities: 5, 10, and 15 g/L. Statistical analysis was done using two-way ANOVA. Copper (93%), zinc (21.5%), and nickel (10.5%) had the highest recovery efficiencies. There was a significant difference between copper, nickel, tin, and zinc concentrations and the bacterial group (P < 0.05); Iron-oxidizing bacteria showed the most weight decrease and recovered 46-47% of total metals, mainly copper and nickel, while sulfur oxidizers were more capable of zinc leaching. The heterotrophs solubilized tin preferably and substantially decreased e-waste weight. Using heterotrophs alongside autotrophs is proposed to promote metal recovery.

Alkaliphiles for comprehensive utilization of red mud (bauxite residue)-an alkaline waste from the alumina refinery

The mining industry has powered the human endeavor to make life more innovative, flexible, and comfortable. However, it has also led to concerns due to the increasing amount of mining and associated industrial waste. Special attention is highly desired for its proper management and safe disposal in the environment. The problem has only augmented with the increase in the mining costs because of the investments needed for ecological remediation after the mining operation. It is pertinent that the targeted technologies need to be developed to utilize mining and associated industrial waste as a secondary resource to ensure sustainable mining operations. Every perceived waste is a valuable resource that is needed to be utilized to create additional value. In this review, the case of alkaline bauxite residue (red mud)-alumina refinery waste has been discussed at length. The highlight of the proposed work is to understand the importance of alkaliphile-assisted biomining-a sustainable alternative to conventional metal recovery processes. Along with the recovery of metals, pH reduction of red mud is possible through biomining, which ultimately paves the way for its complete utilization. The unique adaptation strategies of alkaliphiles make them more suitable for biomining of red mud through bioleaching, biosorption, and bioaccumulation, which have been discussed here. Furthermore, we have focused on the potential of the indigenous microflora of red mud for metal recovery in addition to its neutralization. The study of indigenous alkaliphiles from red mud, including its isolation and propagation, is crucial for the industrial-scale application of alkaliphile-based technology and has been emphasized.

Strategies for anti-oxidative stress and anti-acid stress in bioleaching of LiCoO2 using an acidophilic microbial consortium

High metal ion concentrations and low pH cause severely inhibit the activity of an acidophilic microbial consortium (AMC) in bioleaching. This work investigated the effects of exogenous spermine on biofilm formation and the bioleaching efficiency of LiCoO₂ by AMC in 9K medium. After the addition of 1 mM spermine, the activities of glutathione peroxidase and catalase increased, while the amount of H₂O₂, intracellular reactive oxygen species (ROS) and malondialdehyde in AMC decreased. These results indicated that the ability of AMC biofilm to resist oxidative stress introduced by 3.5 g/L Li⁺ and 30.1 g/L Co²⁺ was improved by spermine. The activity of glutamate decarboxylase was promoted to restore the intracellular pH buffering ability of AMC. Electrochemical measurements showed that the oxidation rate of pyrite was increased by exogenous spermine. As a result, high bioleaching efficiencies of 97.1% for Li⁺ and 96.1% for Co²⁺ from a 5.0% (w v^-1) lithium cobalt oxide powder slurry were achieved. This work demonstrated that Tafel polarization can be used to monitor the AMC biofilm's ability of uptaking electrons from pyrite during bioleaching. The corrosion current density increased with 1 mM spermine, indicating enhanced electron uptake by the biofilm from pyrite.

Risk assessment of change in respiratory gas concentrations by native culturable bacteria in the air of sulfide ore mines

Sulfide ores are extracted from mines at considerable depths, that having unique a physical and chemical environment. On the one hand, physical, chemical, and biological processes taken place in the rocks produce this environment; on the other hand, they form unique bacterial communities. The aim of this study was to study the native culturable aerobic bacteria present in the sulfide ores of the deposits located in the Krasnoyarsk Territory (Russia) and evaluate their activity in relation to respiratory gases (oxygen and carbon dioxide) present in air. The results of the study established that the culturable bacteria present in the sulfide ore of the N1 deposit were related to genera Bacillus and Paenibacillus (class Bacilli), genera Citricoccus, Micrococcus, Brachybacterium, Microcella, Dietzia, and Rhodococcus (class Actinomycetia) and genera Paracoccus and Pseudomonas (class Proteobacteria). The culturable bacteria of the N2 sulfide ore deposit were represented by genera Bacillus, Oceanobacillus, Alicyclobacillus (class Bacilli) and genera Micrococcus and Agromyces (class Actinomycetia). The N2 deposit community contained the strain Nor9-1, which showed a high level of similarity with the Alicyclobacillus aeris ZJ-6 iron-/sulfur-oxidizing bacterium. The model systems showed a strong correlation (r² = 0.91-0.97) between the growth of the bacterial communities of the studied ores and changes in the concentrations of oxygen and carbon dioxide in the model atmosphere. Under the ecological optimum (specific growth rate of the culture constituting 0.519 d^-1) in 7 d, oxygen decreased to 0.34-1.48% and carbon dioxide increased to 7.44-14.88%. Under the ecological pessimum (restricted available organic carbon), given the predominant development of the chemolithotrophic group of bacteria (specific growth rate of 0.045 d^-1), changes in the respiratory gas concentrations constituted 0.9-2.7% of O₂ and 0.06-0.16% of CO₂. A relationship was established between the specific rate of O₂/CO₂ loss and specific growth rate of the bacterial communities. Thus, for the first time, indigenous cultivated aerobic bacteria of sulfide ores collected from the deposits of the Krasnoyarsk Territory were studied, and their effects on oxygen and carbon dioxide contents in the atmosphere of closed model systems were examined.

Phosphate solubilizing epilithic and endolithic bacteria isolated from clastic sedimentary rocks, Murree lower Himalaya, Pakistan

Rock microbes are capable to solubilize phosphate present in the rocks.. In this study, we focused on the isolation of phosphate solubilizing bacteria from rocks of Murree, Pakistan. Both endolithic and epilithic bacteria were screened for phosphate solubilization. Three bacterial strains were selected based on halozone formation inNational Botanical Research Institute for phosphate) medium supplemented with TCP (tribasic calcium phosphate). The solubilization index for these bacteria was recorded as 4.29, 4.03 and 3.99. The pH of the medium dropped from 7.0 to 4.0 after 5 days with continuous shaking at 150 rpm, which facilitate the phosphate solubilization. The strains P26, P4 and N27 were identified as Pseudomonas putida strain (KT004381), Pseudomonas grimontii (KT223621) and Alcaligenes faecalis (KT004385). Strain P26 showed maximum phosphate solubilization (367.54 µg/ml), while P4 and N27 showed 321.88 and 291.36 µg/ml after 3 days of incubation. Such inorganic phosphate solubilization could be attributed to the organic acids production by bacteria. The presence of organic acids is determined by high-performance liquid chromatography. Three different types of acids, gluconic, oxalic and malic acid were the dominant acids found in the culture medium. It may be assumed that these bacteria can play a role in weathering of rocks as well. PSB is likely to serve as an efficient biofertilizer, especially in areas deficient in P to increase the overall performance of crops.

Fungi Can Be More Effective than Bacteria for the Bioremediation of Marine Sediments Highly Contaminated with Heavy Metals

The contamination of coastal marine sediments with heavy metals (HMs) is a widespread phenomenon that requires effective remediation actions. Bioremediation based on the use of bacteria is an economically and environmentally sustainable effective strategy for reducing HM contamination and/or toxicity in marine sediments. However, information on the efficiency of marine-derived fungi for HM decontamination of marine sediments is still largely lacking, despite evidence of the performance of terrestrial fungal strains on other contaminated matrixes (e.g., soils, freshwater sediments, industrial wastes). Here, we carried out for the first time an array of parallel laboratory experiments by using different combinations of chemical and microbial amendments (including acidophilic autotrophic and heterotrophic bacteria, as well as filamentous marine fungi) for the bioremediation of highly HM-contaminated sediments of the Portman Bay (NW Mediterranean Sea), an area largely affected by long-term historical discharges of mine tailings. Our results indicate that the bioleaching performance of metals from the sediment is based on the addition of fungi (Aspergillus niger and Trichoderma sp.), either alone or in combination with autotrophic bacteria, was higher when compared to other treatments. In particular, fungal addition allowed obtaining bioleaching yields for As eight times higher than those by chemical treatments and double compared with the addition of bacteria alone. Moreover, in our study, the fungal addition was the only treatment allowing effective bioleaching of otherwise not mobile fractions of Zn and Cd, thus overtaking bacterial treatments. We found that the lower the sediment pH reached by the experimental conditions, as in the case of fungal addition, the higher the solubilization yield of metals, suggesting that the specific metabolic features of A. niger and Trichoderma sp. enable lowering sediment pH and enhance HM bioleaching. Overall, our findings indicate that fungi can be more effective than acidophilic autotrophic and heterotrophic bacteria in HM bioleaching, and as such, their use can represent a promising and efficient strategy for the bioremediation of marine sediments highly contaminated with heavy metals.

Calcium carbonate precipitation by cave bacteria isolated from Kashmir Cave, Khyber Pakhtunkhwa, Pakistan

The participation of numerous physicochemical and biological functions maintains the evolution and expansion of the remarkable nature. Due to its vast applicability in several engineering disciplines, naturally occurring bio-mineralization or microbially induced calcium carbonate (MICP) precipitation is attracting more interest. Cave bacteria contribute to the precipitation of calcium carbonate (CaCO₃ ). In the present study, soil sediments were collected from Kashmir cave, KPK, Pakistan, and plated on B4 specific nutrients limited medium for bacterial isolation and the viable bacterial count was calculated. Three bacterial strains named GSN-11, TFSN-14, and TFSN-15 were capable of precipitating CaCO₃ . These bacterial isolates were identified through 16S rRNA gene sequencing and strain GSN-11 was identified as Bacillus toyonensis, TFSN-14 as Paracoccus limosus and TFSN-15 as Brevundimonas diminuta. Enhanced CaCO₃ precipitation potential of these bacteria strains was observed at 25°C and pH 5. The precipitated CaCO₃ was confirmed by scanning electron microscopy, X-ray powder diffraction, and Fourier transform infra-red spectroscopy. The findings showed that the precipitates were dominated by calcite, aragonite, and nanosize vaterite. Current research suggests that precipitation of CaCO₃ by proteolytic cave bacteria is widespread in Kashmir cave and these bacterial communities can actively contribute to the formation of CaCO₃ by enhancing the pH of the microenvironment.

Optimized bioleaching of copper by indigenous cyanogenic bacteria isolated from the landfill of e-waste

In this study, indigenous cyanogenic bacterial strains were isolated on nutrient, minimal salt, and soil extract media at various culture conditions from two distinct landfills of e-waste, Iran. Based on their cyanide formation profiles, five most potent isolates were selected for optimization and to this end, the influence of the most effective factors on cyanide production including pH, glycine concentration and temperature were assessed using one-factor at a time method (OFAT). Initial pH of 7, glycine concentration of 2 g/L and temperature of 30°C were obtained as optimal conditions for most of the isolates. Additionally, two bioleaching processes were applied for each bacteria to detect the effect of optimal conditions on bioleaching and to assay their potential in the mobilization of copper. Under optimal conditions and pulp density of 1 g/L, copper recoveries were recorded as 96.73%, 82.49%, 81.17%, 41.72%, and 31.52% by S22, N13, N37, N23, and N41 respectively during 10 days which is approximately 1.5-5 times higher than the recovery obtained without optimization. During the optimization and the bioleaching process, the pH fluctuation of the flasks was monitored which validated the activity of the microorganisms.

Dissolution of Cu and Zn-bearing ore by indigenous iron-oxidizing bacterial consortia supplemented with dried bamboo sawdust and variations in bacterial structural dynamics: A new concept in bioleaching

Disposing of low-grade ores involves numerous environmental issues. Bioleaching with acidophilic bacteria is the preferred solution to process these ores for metals recovery. In this study, indigenous iron-oxidizing bacteria Acidithiobacillus ferrooxidans, Leptospirillum ferriphilum, and Leptospirillum ferrooxidans were used in consortia supplemented with acid-treated bamboo sawdust (BSD) for copper and zinc recovery. Findings showed the extreme catalytic response of BSD with the best recovery of metals. Maximum of 92.2 ± 4.0% copper (0.35%) and 90.0 ± 5.4% zinc (0.33%) were recovered after 8 days of processing in the presence of 2 g/L BSD. Significant variations were reported in physicochemical parameters during bioleaching in the presence of a different concentration of BSD. Fourier Transform Infrared spectroscopy results of bioleached residues showed significant variations in spectral pattern and maximum variations were reported in 2.0 g/L BSD, which indicates maximum metals dissolutions. The impact of bacterial consortia and BSD on iron speciation of bioleached ores was analyzed by using Mössbauer spectroscopy and clear variations in iron speciation were reported. Furthermore, the bacterial community structure dynamics revealed significant variations in the individual bacterial proportion in each experiment. This finding shows that the dosage concentration of BSD influenced the microenvironment, which effect the bacterial abundance and these variations in the bacterial structural communities were not associated with the initial proportion of bacterial cells inoculated in the bioleaching process. Moreover, the mechanism of chemical reactions was proposed by explaining the possible role of BSD as a reductant under micro-aerophilic conditions that facilitates the bacterial reduction of ferric iron. This type of bioleaching process with indigenous iron-oxidizing bacteria and BSD has significant potential to further upscale the bioleaching process for recalcitrant ore bodies in an environment friendly and cost-effective way.

Microbial synergy and stoichiometry in heap biooxidation of low-grade porphyry arsenic-bearing gold ore

Heap biooxidation method was used to evaluate the availability of Paodaoling gold ore in Anhui province, China. 15,000 tons of gold ores (≤ 10 mm in diameter) were bioxidized under mesophilic conditions. Under the synergistic effect of microbial community, arsenic and sulfur were oxidized by 42% and 38% after 80 days. Relatively, leaching of gold was improved from 36 to 78% after heap biooxidation. The sequencing results showed there were 28 operational taxonomic units identified the microbial community in the heap. The main genera were Acidithiobacillus, Ferroplasma, Acidiferrobacter and Nitrospira. According to stoichiometry, the content of microorganisms with various functions tended to be balanced. The biomass production rate was 10 g/s, the CO₂ fixation rate was 18 g/s, and the oxygen consumption rate was 60 g/s. This study provides a good basis for the further design and application of heap biooxidation technology.

Culture-dependent diversity of bacteria from Laohugou glacier, Qilian Mts., China and their resistance against metals

In the current study, psychrophilic, endolithic, and epilithic bacterial strains were isolated and characterized from the nonpolar Laohugou glacier (LHG) no. 12, the largest valley glacier in the western Qilian Mts. located on the northeastern edge of the Tibetan Plateau. Five different types of samples, rocks, soil, glacial water, ice/snow, and cryoconite, were collected. A total of 48 bacterial strains were isolated by using the R2A bacterial cultural medium. The findings revealed that the Gram-positive bacteria 41 (85.4%) dominated the Gram-negative bacteria 7 (14.6%) in this extremely harsh environment. Molecular characterization based on 16S ribosomal RNA gene sequencing exhibited that the obtained isolates belong to four phyla, among which the diversity of Firmicutes (58.33%) was higher followed by Actinobacteria (23.0%), Proteobacteria (14.6%), and least diversity was reported in Euryarchaeota (4.2%). The bacterial communities were most dominant in soil samples followed by cryoconite sample and least dominant in the ice and snow samples. Moreover, the obtained bacterial isolates were found resistant to high concentrations of heavy metals (Cr³⁺ , Cd²⁺ , Hg²⁺ , and Ar³⁺ ) and sodium chloride, and, therefore, exhibited polyextremophilic characteristics. LHG no. 12 is rich in bacterial and archaeal diversities and provides a potentially curious site for further in-depth exploration of microbial diversity and their biotechnological applications.