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Yang C, Woottapanit P, Geng S, Chanajaree R, Shen Y, Lolupiman K, Limphirat W, Pakornchote T, Bovornratanaraks T, Zhang X, Qin J, Huang Y. A multifunctional quasi-solid-state polymer electrolyte with highly selective ion highways for practical zinc ion batteries. Nat Commun 2025; 16:183. [PMID: 39747185 PMCID: PMC11697030 DOI: 10.1038/s41467-024-55656-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2024] [Accepted: 12/18/2024] [Indexed: 01/04/2025] Open
Abstract
The uncontrolled dendrite growth and detrimental parasitic reactions of Zn anodes currently impede the large-scale implementation of aqueous zinc ion batteries. Here, we design a versatile quasi-solid-state polymer electrolyte with highly selective ion transport channels via molecular crosslinking of sodium polyacrylate, lithium magnesium silicate and cellulose nanofiber. The abundant negatively charged ionic channels modulate Zn2+ desolvation process and facilitate ion transport. Moreover, an in-situ formed Zn-Mg-Si medium-entropy alloy on Zn anode allows for an improved Zn nucleation kinetics and homogeneous Zn deposition. These combined advantages of the polymer electrolyte enable Zn anodes to achieve an average Coulombic efficiency of 99.7 % over 2400 cycles and highly reversible cycling up to 600 h with large depth of discharge of 85.6%. The resultant Zn | |V2O5 offers a stable long-term cycling performance and its pouch cell achieves a cycling capacity of 1.13 Ah at industrial-level loading mass of 31.3 mg.
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Affiliation(s)
- Chengwu Yang
- Department of Materials Science, Faculty of Science, Center of Excellence in Responsive Wearable Materials, Chulalongkorn University, Bangkok, 10330, Thailand.
- State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao, 066004, P. R. China.
| | - Pattaraporn Woottapanit
- Department of Materials Science, Faculty of Science, Center of Excellence in Responsive Wearable Materials, Chulalongkorn University, Bangkok, 10330, Thailand
| | - Sining Geng
- State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao, 066004, P. R. China
| | - Rungroj Chanajaree
- Metallurgy and Materials Science Research Institute, Chulalongkorn University, Bangkok, 10330, Thailand
| | - Yue Shen
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
| | - Kittima Lolupiman
- Department of Materials Science, Faculty of Science, Center of Excellence in Responsive Wearable Materials, Chulalongkorn University, Bangkok, 10330, Thailand
| | - Wanwisa Limphirat
- Synchrotron Light Research Institute (Public Organization), Nakhon Ratchasima, 30000, Thailand
| | - Teerachote Pakornchote
- Department of Physics, Faculty of Science, Extreme Conditions Physics Research Laboratory, Physics of Energy Materials Research Unit, Chulalongkorn University, Bangkok, 10330, Thailand
| | - Thiti Bovornratanaraks
- Department of Physics, Faculty of Science, Extreme Conditions Physics Research Laboratory, Physics of Energy Materials Research Unit, Chulalongkorn University, Bangkok, 10330, Thailand
| | - Xinyu Zhang
- State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao, 066004, P. R. China.
| | - Jiaqian Qin
- Department of Materials Science, Faculty of Science, Center of Excellence in Responsive Wearable Materials, Chulalongkorn University, Bangkok, 10330, Thailand.
| | - Yunhui Huang
- State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China.
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2
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He LJ, Qiu ZH, Ma SX, Zeng RC, Lin CG. The effect of Desulfovibrio caledoniensis and Pseudomonas aeruginosa on the corrosion behaviour of 70Cu-30Ni alloy. BIOFOULING 2024; 40:979-995. [PMID: 39625172 DOI: 10.1080/08927014.2024.2435023] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/02/2024] [Revised: 11/15/2024] [Accepted: 11/20/2024] [Indexed: 12/13/2024]
Abstract
This work investigated the effect of Desulfovibrio caledoniensis (D. caledoniensis) and Pseudomonas aeruginosa (P. aeruginosa) on the microbiologically influenced corrosion (MIC) behaviour of 70Cu-30Ni alloy using surface analysis and electrochemical techniques. The results demonstrated that the mixed medium containing D. caledoniensis and P. aeruginosa further accelerated the MIC of 70Cu-30Ni alloy compared to the single species medium. The addition of exogenous pyocyanin (PYO) to the D. caledoniensis medium increased the maximum pit depth on 70Cu-30Ni alloy from 5.40 μm to 6.59 μm, and the corrosion current density (icorr) increased by one order of magnitude. From the perspective of bioenergetics and extracellular electron transfer (EET), the comprehensive MIC mechanism of 70Cu-30Ni alloy induced by D. caledoniensis and P. aeruginosa was proposed.
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Affiliation(s)
- Li-Jun He
- College of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao, China
- National Key Laboratory of Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao, China
| | - Zheng-Hui Qiu
- National Key Laboratory of Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao, China
| | - Shao-Xia Ma
- College of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao, China
| | - Rong-Chang Zeng
- College of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao, China
| | - Cun-Guo Lin
- National Key Laboratory of Marine Corrosion and Protection, Luoyang Ship Material Research Institute, Qingdao, China
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3
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Ikeuba AI, Njoku CN, Ekerenam OO, Njoku DI, Udoh II, Daniel EF, Uzoma PC, Etim IIN, Okonkwo BO. A review of the electrochemical and galvanic corrosion behavior of important intermetallic compounds in the context of aluminum alloys. RSC Adv 2024; 14:31921-31953. [PMID: 39385762 PMCID: PMC11462131 DOI: 10.1039/d4ra06070a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/21/2024] [Accepted: 09/26/2024] [Indexed: 10/12/2024] Open
Abstract
Aluminum alloys are widely sought for different applications due to their high strength-to-weight ratio. Most often this increased strength of the alloy is achieved by specific alloying elements and heat treatment processes which give rise to second phases intermetallic particles (IMPs) also known as intermetallic compounds (IMCs). These second phases play a dominant role in the corrosion susceptibility of aluminum alloys. This review provides a systematic survey of the electrochemical, and galvanic corrosion behavior of IMPs in the context of aluminum alloys. A discussion of the electrochemical/galvanic corrosion behavior of selected/important intermetallic compounds that are commonly found in aluminum alloys such as the Q-phase (Al4Cu2Mg7Si8), π-phase (Al8Mg3FeSi6), θ-phase (Al2Cu), S-phase (Al2CuMg), the β-phase (Mg2Si), β-phase (Al3Mg2), δ (Al3Li), η-phase (MgZn2), and β-phase (Al3Fe) is provided. In addition, the limitations in the electrochemical characterization of intermetallic compounds, the research gap, and prospects are also provided in addition to the phenomenon of galvanic polarity reversal and self-dissolution of IMPs.
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Affiliation(s)
- Alexander I Ikeuba
- Materials Chemistry Research Group, Department of Pure and Applied Chemistry, University of Calabar Calabar Nigeria
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
| | - Chigoziri N Njoku
- Environmental, Composite and Optimization Research Group, Department of Chemical Engineering, Federal University of Technology PMB 1526 Owerri Nigeria
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
- Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology Owerri Nigeria
| | - Okpo O Ekerenam
- Department of Biochemistry, School of Pure & Applied Sciences, Federal University of Technology Ikot Abasi Akwa Ibom State Nigeria
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
| | - Demian I Njoku
- Department of Applied Science, School of Science and Technology, Hong Kong Metropolitan University Hong Kong SAR China
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
- Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology Owerri Nigeria
- Department of Industrial Chemistry, Madonna University Elele Nigeria
| | - Inime I Udoh
- The Hempel Foundation Coatings Science and Technology Centre (CoaST), Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU) 2800 Kgs. Lyngby Denmark
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
| | - Enobong F Daniel
- Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences Shenyang 110016 China
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
| | - Paul C Uzoma
- ZJU-UIUC Institute, Zhejiang University International Campus Haining 314400 China
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
- Department of Polymer and Textile Engineering, Federal University of Technology PMB 1526 Owerri Nigeria
| | - Ini-Ibehe N Etim
- Marine Chemistry and Corrosion Research Group, Department of Marine Science, Akwa Ibom State University PMB 1167 Nigeria
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
- Africa Center of Excellence in Future Energies and Electrochemical Systems (ACEFUELS), Federal University of Technology Owerri Nigeria
- Key Laboratory of Advanced Marine Materials, Key Laboratory of Marine Environmental Corrosion and Bio-fouling, Institute of Oceanology, Chinese Academy of Sciences Qingdao 266071 PR China
| | - Bright O Okonkwo
- Institute of Corrosion Science and Technology Guangzhou 510530 China
- Nigerian Alumni Association of the Institute of Metal Research, Chinese Academy of Sciences (NAAIMCAS) Nigeria
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4
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Ikeuba AI. Bimetallic corrosion evaluation of the π-Al8Mg3FeSi6 phase/Al couple in acidic, neutral and alkaline aqueous solutions using the scanning vibrating electrode technique. Electrochim Acta 2023. [DOI: 10.1016/j.electacta.2023.142240] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/18/2023]
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5
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Lesz S, Karolus M, Gabryś A, Hrapkowicz B, Walke W, Pakieła W, Gołombek K, Popis J, Palček P. Characteristics of Mg-Based Sintered Alloy with Au Addition. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1915. [PMID: 36903032 PMCID: PMC10003831 DOI: 10.3390/ma16051915] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/23/2023] [Revised: 02/21/2023] [Accepted: 02/23/2023] [Indexed: 06/18/2023]
Abstract
The magnesium-based alloys produced by mechanical alloying (MA) are characterized by specific porosity, fine-grained structure, and isotropic properties. In addition, alloys containing magnesium, zinc, calcium, and the noble element gold are biocompatible, so they can be used for biomedical implants. The paper assesses selected mechanical properties and the structure of the Mg63Zn30Ca4Au3 as a potential biodegradable biomaterial. The alloy was produced by mechanical synthesis with a milling time of 13 h, and sintered via spark-plasma sintering (SPS) carried out at a temperature of 350 °C and a compaction pressure of 50 MPa, with a holding time of 4 min and a heating rate of 50 °C∙min-1 to 300 °C and 25 °C∙min-1 from 300 to 350 °C. The article presents the results of the X-ray diffraction (XRD) method, density, scanning electron microscopy (SEM), particle size distributions, and Vickers microhardness and electrochemical properties via electrochemical impedance spectroscopy (EIS) and potentiodynamic immersion testing. The obtained results reveal the compressive strength of 216 MPa and Young's modulus of 2530 MPa. The structure comprises MgZn2 and Mg3Au phases formed during the mechanical synthesis, and Mg7Zn3 that has been formed during the sintering process. Although MgZn2 and Mg7Zn3 improve the corrosion resistance of the Mg-based alloys, it has been revealed that the double layer formed because of contact with the Ringer's solution is not an effective barrier; hence, more data and optimization are necessary.
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Affiliation(s)
- Sabina Lesz
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Małgorzata Karolus
- Institute of Materials Engineering, University of Silesia, 1a 75 Pulku Piechoty Street, 41-500 Chorzow, Poland
| | - Adrian Gabryś
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Bartłomiej Hrapkowicz
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Witold Walke
- Department of Biomaterials and Medical Device Engineering, Silesian University of Technology, Roosevelta 40 Street, 41-800 Zabrze, Poland
| | - Wojciech Pakieła
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Klaudiusz Gołombek
- Materials Research Laboratory, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Julia Popis
- Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18a Konarskiego Street, 44-100 Gliwice, Poland
| | - Peter Palček
- Department of Materials Engineering, Faculty of Mechanical Engineering, University of Žilina, Veľký Diel, SK-010 26 Žilina, Slovakia
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Ikeuba AI, Ntibi JE, Okafor PC, Ita BI, Agobi AU, Asogwa FC, Omang BJ, Eno EA, Loius H, Adalikwu SA, Abiola BA, Abeng FE, Abang NA. Kinetic and thermodynamic evaluation of azithromycin as a green corrosion inhibitor during acid cleaning process of mild steel using an experimental and theoretical approach. RESULTS IN CHEMISTRY 2023. [DOI: 10.1016/j.rechem.2023.100909] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/05/2023] Open
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7
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Wang W, Tian Y, Ke A, Huang H, Shen H, Zhang X. Enalapril maleate as a green accelerator for zinc phosphating coating on low-carbon steel. J IND ENG CHEM 2023. [DOI: 10.1016/j.jiec.2022.12.056] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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8
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Merimi C, Hammouti B, Zaidi K, Hafez B, Elmsellem H, Kaya S. Acetylsalicylic acid as an environmentally friendly corrosion inhibitor for carbon steel XC48 in chloride environment. J Mol Struct 2022. [DOI: 10.1016/j.molstruc.2022.134883] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
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9
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Green Approach Towards Corrosion Inhibition of Mild Steel During Acid Pickling Using Chlorpheniramine: Experimental and DFT Study. CHEMISTRY AFRICA 2022. [DOI: 10.1007/s42250-022-00526-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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10
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Ikeuba AI, Zhang B. Electrochemical investigation of the anodic hydrogen evolution on MgZn2, Mg2Si, and Al4Cu2Mg8Si7 intermetallic phases. J Solid State Electrochem 2022. [DOI: 10.1007/s10008-022-05310-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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11
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Ikeuba AI, John OB, Bassey VM, Louis H, Agobi AU, Asogwa FC. Experimental and theoretical evaluation of Aspirin as a green corrosion inhibitor for mild steel in acidic medium. RESULTS IN CHEMISTRY 2022. [DOI: 10.1016/j.rechem.2022.100543] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022] Open
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12
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Holzner T, Luckeneder G, Strauß B, Valtiner M. Environmentally Friendly Layered Double Hydroxide Conversion Layers: Formation Kinetics on Zn-Al-Mg-Coated Steel. ACS APPLIED MATERIALS & INTERFACES 2022; 14:6109-6119. [PMID: 35050563 PMCID: PMC8815042 DOI: 10.1021/acsami.1c19573] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/13/2021] [Accepted: 01/10/2022] [Indexed: 05/26/2023]
Abstract
Phosphate- or chromate-based industrially produced conversion layers, while effectively increasing adhesion for organic coatings and corrosion resistance, come at the cost of environmentally problematic and harmful treatment solutions and waste. In this respect, layered double hydroxide (LDH)-based conversion layers offer an environmentally benign alternative without toxicologically concerning compounds in the treatment solution. Here, we study an LDH conversion layer on Zn-Al-Mg-coated steel (ZM-coated steel), which was produced by immersion into a carbonate- and magnesium-containing alkaline solution. The mechanism and kinetics of the conversion layer formation were investigated with in situ open circuit potential measurements, cyclic voltammetry (CV), and scanning electron microscopy (SEM). Acceleration of the LDH layer formation through high convection in the treatment solution was found. This was attributed to a higher oxygen availability at the metal/solution interface because no diffusion-limited state during the layer formation is reached due to high convection. The importance of oxygen within the kinetics indicates a corrosion-like mechanism, with cathodic and anodic sites on the steel sample. The LDH formation happens by co-precipitation of ions present in the treatment solution and dissolved ions from the ZM-coated steel. With CV, SEM, and X-ray diffraction, the growth of the LDH conversion layer was investigated with respect to the immersion time. It was found that after 30 s, the sample surface was almost fully covered with an LDH layer, and with the increasing immersion time, the layer grows in thickness. Increased understanding on the kinetics and mechanism of the LDH conversion layer formation on ZM-coated steel gives rise to a targeted optimization of the treatment solution and process parameters.
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Affiliation(s)
- Tobias Holzner
- voestalpine
Stahl GmbH, Research and Development, voestalpine Str. 3, 4020 Linz, Austria
- Vienna
University of Technology, Institute for Applied Physics, A-1040 Vienna, Austria
| | - Gerald Luckeneder
- voestalpine
Stahl GmbH, Research and Development, voestalpine Str. 3, 4020 Linz, Austria
| | - Bernhard Strauß
- voestalpine
Stahl GmbH, Research and Development, voestalpine Str. 3, 4020 Linz, Austria
| | - Markus Valtiner
- Vienna
University of Technology, Institute for Applied Physics, A-1040 Vienna, Austria
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Álvarez-Zapatero P, Lebon A, Aguilera Del Toro RH, Aguado A, Vega A. Why are Zn-rich Zn-Mg nanoalloys optimal protective coatings against corrosion? A first-principles study of the initial stages of the oxidation process. Phys Chem Chem Phys 2021; 23:24685-24698. [PMID: 34708842 DOI: 10.1039/d1cp03447b] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
Abstract
ZnMg alloys of certain compositions in the Zn-rich side of the phase diagram are particularly efficient, and widely used, as anticorrosive coatings, but a sound understanding of the physico-chemical properties behind such quality is still far from being achieved. The present work focuses on the first stage of the corrosion process, namely the initial growth of a sacrificial surface oxide layer, whose characteristics will condition the next stages of the corrosion. A comprehensive ab initio study, based on density functional theory, is carried out on ZnMg nanoalloys with 20 atoms and different compositions, which serve as model systems to simulate the complex processes that occur in extended granular surfaces. The structural and electronic properties, when progressive oxidation of the nanoalloys takes place, are analyzed in detail with the help of structural descriptors, energetic descriptors such as the oxygen adsorption energies and excess adsorption energies, as well as with electronic ones based on the topological analysis of the electron density and the electron localization function, from which a detailed analysis of the bonding patterns is extracted. We explain why small amounts of Mg create a very positive synergy between Zn and Mg that increases the reactivity to oxygen while reducing, at the same time, the stress induced on the cluster substrate, both facts working in favor of promoting the growth of the oxide crust whilst protecting the core. Moreover, we also show that stoichiometries close to the Mg2Zn11 and MgZn2 compositions are the best candidates to optimize the protection against corrosion in Zn-Mg alloys, in agreement with the experimental observations.
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Affiliation(s)
- P Álvarez-Zapatero
- Departamento de Física Teórica, Atómica, y Óptica. Universidad de Valladolid, E-47011 Valladolid, Spain.
| | - A Lebon
- Laboratoire de Chimie Électrochimie Moléculaire et Chimie Analytique, UEB/UBO, UMR CNRS 6521, 29238 Brest Cedex, France.
| | - R H Aguilera Del Toro
- Departamento de Física Teórica, Atómica, y Óptica. Universidad de Valladolid, E-47011 Valladolid, Spain.
| | - A Aguado
- Departamento de Física Teórica, Atómica, y Óptica. Universidad de Valladolid, E-47011 Valladolid, Spain.
| | - A Vega
- Departamento de Física Teórica, Atómica, y Óptica. Universidad de Valladolid, E-47011 Valladolid, Spain.
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