A Robust Self-healing Polyurethane Elastomer Enabled by Tuning the Molecular Mobility and Phase Morphology through Disulfide Bonds

The Latest Advances in Mechanically Robust Self-Healing Polyurea Based on Dynamic Chemistry

Polyureas are widely used in many fields such as civil, industry, and defense due to their excellent performance and structural adjustable properties. The development of self-healing polyurea materials with high strength and toughness, key connotations of their advanced applications, is both fascinating and challenging because these properties are associated with conflicting structural features, making it difficult to optimize these contradictory properties in a single material. In this review, the relationship between polyurea structure and performance is discussed, and the design strategy of self-healing polyurea networks based on dynamic interactions that allow for balancing high mechanical performance and repairability is delineated from a molecular design point of view. Lastly, a summary of the potential applications of polyurea in the fields of sensing, protective coatings, and recycling, as well as possible future challenges, is presented.

Mechanically robust, self-reporting and healable polyurethane elastomers by incorporating symmetric/asymmetric chain extenders

Self-healing elastomers usually show poor mechanical properties and environmental stability, and they cannot self-report mechanical/chemical damage. Herein, an innovative design strategy is reported that combines symmetric/asymmetric chain extenders to create large yet disordered hard domains within polyurethane (PU) elastomers, enabling the integration of mechanical robustness and self-reporting and self-healing capabilities to overcome both mechanical and chemical damage. Specifically, large yet disordered hard domains were created by governing the molar contents of asymmetric fluorescent 2-(4-aminophenyl)-5-aminobenzimidazole (PABZ) and symmetric 4-aminophenyl disulfide (APDS). Such a structural feature led to a small free-volume fraction, prominent strain-induced crystallization (SIC), and high energy of dissipation, enabling the PU elastomer to display outstanding mechanical strength (60.7 MPa) and toughness (177.9 MJ m-3). Meanwhile, the loose stacking of disordered hard domains imposed small restriction on network chains and imparted the network with high relaxation dynamics, leading to high healing efficiency (97.8%). More importantly, the fluorescence intensity was stimulus-responsive and thus the PU elastomer could self-report mechanical/chemical damage and healing processes. The PU elastomer also showed potential application prospects in information encoding and encryption. Furthermore, selecting polydimethylsiloxane as one of the soft segments could effectively endow the PU elastomer with intrinsic hydrophobicity. Therefore, this work provides valuable guidance for designing multi-functional materials with anti-counterfeiting, self-reporting, and healing properties as well as high mechanical properties and hydrophobicity.

Mechanical Robust, Self-Healable Polyurethane Elastomer Enabled by Hierarchical Hydrogen Bonds and Disulfide Bonds

The fabrication of mechanically robust and self-healing polymeric materials remains a formidable challenge. To address the drawbacks, a core strategy is proposed based on the dynamic hard domains formed by hierarchical hydrogen bonds and disulfide bonds. The dynamic hard domains dissipate considerable stress energy during stretching. Meanwhile, the synergistic effect of hierarchical hydrogen bonds and disulfide bonds greatly enhances the relaxation dynamics of the PU network chains, thus accelerating network reorganization. Therefore, this designed strategy effectively solves the inherent drawback between cohesive energy and relaxation dynamics of the PU network. As a result, the PU elastomer has excellent mechanical properties (9.9 MPa and 44.87 MJ/m3) and high self-healing efficiency (96.2%). This approach provides a universal but valid strategy to fabricate high-performance self-healing polymeric materials. Meanwhile, such materials can be extended to emerging fields such as flexible robotics and wearable electronics.

A Self-Healable and Recyclable Zwitterionic Polyurethane Based on Dynamic Ionic Interactions

Polyurethanes with self-healing and reprocessing capabilities are promising in eco-friendly applications. Here, a self-healable and recyclable zwitterionic polyurethane (ZPU) was developed by introducing ionic bonds between protonated ammonium groups and sulfonic acid moieties. The structure of the synthesized ZPU was characterized by FTIR and XPS. The thermal, mechanical, self-healing and recyclable properties of ZPU were also investigated in detail. Compared with cationic polyurethane (CPU), ZPU shows similar thermal stability. The physical cross-linking network formed between zwitterion groups can dissipate strain energy as a weak dynamic bond, endowing ZPU with outstanding mechanical and elastic recovery properties, including the high tensile strength of 7.38 MPa, high elongation at a break of 980%, and fast elastic recovery ability. Additionally, ZPU exhibits a healing efficiency of over 93% at 50 °C for 1.5 h as a result of the dynamic reconstruction of reversible ionic bonds. Furthermore, ZPU can be well reprocessed by solution casting and hot-pressing with a recovery efficiency above 88%. The excellent mechanical properties, fast repairing capability, and good recyclability not only enable polyurethane with a promising application in protective coatings for textiles and paints but also make it a superior candidate as stretchable substrates for wearable electronic devices and strain sensors.

NIR Photothermal-Responsive Shape Memory Polyurethane with Protein-Inspired Aggregated Chymotrypsin-Sensitive Degradable Domains

Biodegradable shape memory polymers are promising biomaterials for stents used in minimally invasive surgical procedures such as intestinal stents. Herein, a series of biodegradable shape memory polyurethanes (SMPUs) containing a novel phenylalanine-derived chain extender PHP were synthesized. Inspired by the fact that the function of biomacromolecules such as proteins is rich and varied because of the multiple combinations of the amino acid in highly evolved biosystems, we found that the sequence distribution of PHP in SMPU would also have a great influence on the phase structure and degradation behavior, especially the difference of surface morphology caused by degradation. Considering that the transition temperature (T_trans ) of SMPU we obtained is higher than physiological temperature, oxidized carbon black (OCB) with the ability of photothermal conversion was introduced into SMPU, which can not only endow SMPU with near-infrared response shape recovery characteristics, but also enhance phase separation degree and mechanical properties of them. SMPU/OCB composites show excellent shape memory effect and rapid photothermal response, and they can be degraded by chymotrypsin with an adjustable degradation rate. These SMPU/OCB composites show broad potential for application as intestinal stents. This article is protected by copyright. All rights reserved.