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He J, Li J, Yu Z, Li S, Yuan J, Cai J. Strong metal support interaction (SMSI) and MoO 3 synergistic effect of Pt-based catalysts on the promotion of CO activity and sulfur resistance. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:1530-1542. [PMID: 38040889 DOI: 10.1007/s11356-023-31170-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/12/2023] [Accepted: 11/18/2023] [Indexed: 12/03/2023]
Abstract
In industrial applications, Pt-based catalysts for CO oxidation have the dual challenges of CO self-poisoning and SO2 toxicity. This study used synthetic Keggin-type H3PMo12O40 (PMA) as the site of Pt, and the Pt-MoO3 produced by decomposition of PMA was anchored to TiO2 to construct the dual-interface structure of Pt-MoO3 and Pt-TiO2, abbreviated as Pt-P&M/TiO2. Pt-0.125P&M/TiO2 with a molar ratio of Pt to PMA of 8:1 showed both good CO oxidation activity and SO2 tolerance. In the CO activity test, the CO complete conversion temperature T100 of Pt-0.125P&M/TiO2 was 113 ℃ (compared with 135 ℃ for Pt/TiO2). In the SO2 resistance test, the conversion efficiency of Pt-0.125P&M/TiO2 at 170 ℃ remained at 60% after 72 h, while that of Pt/TiO2 was only 13%. H2-TPR and XPS tests revealed that lattice oxygen provided by TiO2 and hydroxyl produced by MoO3 increased the CO reaction rate on Pt. According to the DFT theoretical calculation, the electronegative MoO3 attracted the d-orbital electrons of Pt, which reduced the adsorption energy of CO and SO2 from - 4.15 eV and - 2.54 eV to - 3.56 eV and - 1.52 eV, respectively, and further weakened the influence of strong CO adsorption and SO2 poisoning on the catalyst. This work explored the relationship between catalyst structure and catalyst performance and provided a feasible technical idea for the design of high-performance CO catalysts in industrial applications.
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Affiliation(s)
- Junda He
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China
| | - Jian Li
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China
| | - Zehui Yu
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China
| | - Shuangye Li
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China
| | - Jinyu Yuan
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China
| | - Jianyu Cai
- Key Laboratory of Beijing On Regional Air Pollution Control, Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, China.
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Ye B, Jeong B, Lee MJ, Kim TH, Park SS, Jung J, Lee S, Kim HD. Recent trends in vanadium-based SCR catalysts for NOx reduction in industrial applications: stationary sources. NANO CONVERGENCE 2022; 9:51. [PMID: 36401645 PMCID: PMC9675887 DOI: 10.1186/s40580-022-00341-7] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/05/2022] [Accepted: 10/16/2022] [Indexed: 06/16/2023]
Abstract
Vanadium-based catalysts have been used for several decades in ammonia-based selective catalytic reduction (NH3-SCR) processes for reducing NOx emissions from various stationary sources (power plants, chemical plants, incinerators, steel mills, etc.) and mobile sources (large ships, automobiles, etc.). Vanadium-based catalysts containing various vanadium species have a high NOx reduction efficiency at temperatures of 350-400 °C, even if the vanadium species are added in small amounts. However, the strengthening of NOx emission regulations has necessitated the development of catalysts with higher NOx reduction efficiencies. Furthermore, there are several different requirements for the catalysts depending on the target industry and application. In general, the composition of SCR catalyst is determined by the components of the fuel and flue gas for a particular application. It is necessary to optimize the catalyst with regard to the reaction temperature, thermal and chemical durability, shape, and other relevant factors. This review comprehensively analyzes the properties that are required for SCR catalysts in different industries and the development strategies of high-performance and low-temperature vanadium-based catalysts. To analyze the recent research trends, the catalysts employed in power plants, incinerators, as well as cement and steel industries, that emit the highest amount of nitrogen oxides, are presented in detail along with their limitations. The recent developments in catalyst composition, structure, dispersion, and side reaction suppression technology to develop a high-efficiency catalyst are also summarized. As the composition of the vanadium-based catalyst depends mostly on the usage in stationary sources, various promoters and supports that improve the catalyst activity and suppress side reactions, along with the studies on the oxidation state of vanadium, are presented. Furthermore, the research trends related to the nano-dispersion of catalytically active materials using various supports, and controlling the side reactions using the structure of shaped catalysts are summarized. The review concludes with a discussion of the development direction and future prospects for high-efficiency SCR catalysts in different industrial fields.
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Affiliation(s)
- Bora Ye
- Green Materials & Processes R&D Group, Korea Institute of Industrial Technology, Ulsan, 44413, Republic of Korea
| | - Bora Jeong
- Green Materials & Processes R&D Group, Korea Institute of Industrial Technology, Ulsan, 44413, Republic of Korea
| | - Myeung-Jin Lee
- Green Materials & Processes R&D Group, Korea Institute of Industrial Technology, Ulsan, 44413, Republic of Korea
| | - Tae Hyeong Kim
- Department of Chemical and Molecular Engineering, Hanyang University ERICA, Ansan, 15588, Republic of Korea
- Center for Bionano Intelligence Education and Research, Hanyang University ERICA, Ansan, 15588, Republic of Korea
| | - Sam-Sik Park
- R&D Center, NANO. Co., Ltd, Sangju, 37257, Republic of Korea
| | - Jaeil Jung
- Green Materials & Processes R&D Group, Korea Institute of Industrial Technology, Ulsan, 44413, Republic of Korea
- Department of Chemical and Molecular Engineering, Hanyang University ERICA, Ansan, 15588, Republic of Korea
| | - Seunghyun Lee
- Department of Chemical and Molecular Engineering, Hanyang University ERICA, Ansan, 15588, Republic of Korea.
- Center for Bionano Intelligence Education and Research, Hanyang University ERICA, Ansan, 15588, Republic of Korea.
| | - Hong-Dae Kim
- Green Materials & Processes R&D Group, Korea Institute of Industrial Technology, Ulsan, 44413, Republic of Korea.
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Abstract
In recent years, low-temperature SCR (Selective Catalytic Reduction) denitrification technology has been popularized in non-power industries and has played an important role in the control of industrial flue gas NOx emissions in China. Currently, the most commonly used catalysts in industry are V2O5-WO3(MoO3)/TiO2, MnO2-based catalysts, CeO2-based catalysts, MnO2-CeO2 catalysts and zeolite SCR catalysts. The flue gas emitted during industrial combustion usually contains SO2, moisture and alkali metals, which can affect the service life of SCR catalysts. This paper summarizes the mechanism of catalyst poisoning and aims to reduce the negative effect of NH4HSO4 on the activity of the SCR catalyst at low temperatures in industrial applications. It also presents the outstanding achievements of domestic companies in denitrification in the non-power industry in recent years. Much progress has been made in the research and application of low-temperature NH3-SCR, and with the renewed demand for deeper NOx treatments, new technologies with lower energy consumption and more functions need to be developed.
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Guo Y, Liu X, Hu B. Synthesis of modified amphiphilic quaternary ammonium silicotungstate and its application in heterogeneous catalytic oxidative desulfurization. REACT CHEM ENG 2022. [DOI: 10.1039/d2re00158f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Mechanism of amphiphilic quaternary ammonium silicotungstate for oxidative desulfurization.
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Affiliation(s)
- Yanwen Guo
- School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China
| | - Xingjian Liu
- School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China
| | - Bing Hu
- School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China
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5
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Promotion Effect of the Keggin Structure on the Sulfur and Water Resistance of Pt/CeTi Catalysts for CO Oxidation. Catalysts 2021. [DOI: 10.3390/catal12010004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Developing a catalyst with high SO2 and H2O resistance to achieve high-performance CO oxidation for specific industrial applications is highly desirable. Here, three catalysts were prepared using cerium titanium composite oxide (CeTi), molybdophosphate with Keggin structure-modified CeTi (Keg-CeTi), and molybdophosphate without Keggin structure-modified CeTi (MoP-CeTi) as supports, and their sulfur and water resistance in CO oxidation were tested. The characterization of XRD, BET, SO2/H2O-DRIFTS, XPS, TEM, SEM, NH3/SO2-TPD, H2-TPR, and ICP techniques revealed that the high SO2 and H2O resistance of Pt/Keg-CeTi in CO oxidation was related to its stronger surface acidity, better reduction of surface cerium and molybdenum species, and lower SO2 adsorption and transformation compared to Pt/CeTi and Pt/MoP-CeTi.
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6
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Enhancement of low-temperature NH3-SCR catalytic activity and H2O & SO2 resistance over commercial V2O5-MoO3/TiO2 catalyst by high shear-induced doping of expanded graphite. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.04.051] [Citation(s) in RCA: 24] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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7
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Tang X, Wang C, Gao F, Zhang R, Shi Y, Yi H. Acid modification enhances selective catalytic reduction activity and sulfur dioxide resistance of manganese-cerium-cobalt catalysts: Insight into the role of phosphotungstic acid. J Colloid Interface Sci 2021; 603:291-306. [PMID: 34214720 DOI: 10.1016/j.jcis.2021.06.114] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/07/2021] [Revised: 06/08/2021] [Accepted: 06/20/2021] [Indexed: 10/21/2022]
Abstract
Improving the SO2 resistance of catalysts is crucial to driving commercial applications of Mn-based catalysts. In this work, the phosphotungstic acid (HPW) modification strategy was applied to improve the N2 selectivity, SO2 and H2O resistance of the Mn-Ce-Co catalyst, and further, the mechanism of HWP modification on enhanced catalytic performance was explored. The results showed that HPW-Mn-Ce-Co catalyst exhibits higher NOx conversion (~100% at 100-250 °C) and N2 selectivity (exceed 80% at 50-350 °C) due to more oxygen vacancies, greater surface acidity, and lower redox capacity. In situ diffused reflectance infrared Fourier transform spectroscopy (in situ DRIFTS) reveal that HPW changed the reaction path of Mn-Ce-Co catalysts, promoted the adsorption and activation of NH3, and reduced the effect of SO2 on the active bidentate nitrate species, and thereby exhibiting good SO2 resistance. X-ray photoelectron spectrometer (XPS) and NH3 temperature-programmed desorption of (NH3-TPD) results show that HPW can inhibit the formation of metal sulfate, and SO2 can be combined with Ce species more easily. The generated Ce2(SO3)3 can not only protect Mn species but also increase the acid sites and weaken the poisoning effect of metal sulfate. This study provides a simple design strategy for the catalyst to improve the low-temperature catalytic performance and toxicity resistance.
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Affiliation(s)
- Xiaolong Tang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, PR China
| | - Chengzhi Wang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China
| | - Fengyu Gao
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, PR China
| | - Runcao Zhang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China
| | - Yiran Shi
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China
| | - Honghong Yi
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, PR China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, PR China.
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Liu Q, Wang S, Xu G, Wu M, Chen J, Li J. Vanadium Substitution as an Effective Way to Enhance the Redox Ability of Tungstophosphoric Acid and for Application of NH3-SCR. Catal Letters 2021. [DOI: 10.1007/s10562-020-03467-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Wang W, Deng S, Tong Q, Zhang X, Wu S, Xu B, He L, Li S, Gong J, Fan Y, Roy VAL. The Properties and SCR de‐NO
x
Application of Supported V
2
O
5
/TiO
2
Catalysts with Different Polymerization State of VO
x
Species Controlled by the pH Value of Their Precursors. ChemistrySelect 2020. [DOI: 10.1002/slct.202003766] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Weijia Wang
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
- Department of Materials Science and Engineering City University of Hong Kong Tat Chee Avenue Kowloon Hong Kong China
| | - Shengcai Deng
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Qing Tong
- Center of Modern Analysis Nanjing University Nanjing 210093 China
| | - Xiaolin Zhang
- Department of Materials Science and Engineering City University of Hong Kong Tat Chee Avenue Kowloon Hong Kong China
| | - Shishi Wu
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Bolian Xu
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Lirong He
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Shuchao Li
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Jingjing Gong
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
| | - Yining Fan
- Jiangsu Key Laboratory of Vehicle Emissions Control Key Laboratory of Mesoscopic Chemistry of MOE School of Chemistry and Chemical Engineering Nanjing University Nanjing 210023 China
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10
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Kuma R, Kitano T, Tsujiguchi T, Tanaka T. Deactivation Mechanism and Enhanced Durability of V
2
O
5
/TiO
2
–SiO
2
–MoO
3
Catalysts for NH
3
−SCR in the Presence of SO
2. ChemCatChem 2020. [DOI: 10.1002/cctc.202001155] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Ryoji Kuma
- New Energy Materials Research Department Nippon Shokubai Co. Ltd. Himeji Hyogo 671-1292 Japan
| | - Tomoyuki Kitano
- Analysis Technology Center Nippon Shokubai Co. Ltd. Suita Osaka 564-0034 Japan
| | - Takuya Tsujiguchi
- New Energy Materials Research Department Nippon Shokubai Co. Ltd. Himeji Hyogo 671-1292 Japan
| | - Tsunehiro Tanaka
- Department of Molecular Engineering Graduate School of Engineering Kyoto University Kyoto 615-8510 Japan
- Elements Strategy Initiative for Catalysts and Batteries (ESICB) Kyoto University Kyoto 615-8510 Japan
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11
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Low-Temperature Selective Catalytic Reduction of NO with NH3 Over Mn–Ti Oxide Catalyst: Effect of the Synthesis Conditions. Catal Letters 2020. [DOI: 10.1007/s10562-020-03365-y] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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12
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Zhang N, He H, Wang D, Li Y. Challenges and opportunities for manganese oxides in low-temperature selective catalytic reduction of NOx with NH3: H2O resistance ability. J SOLID STATE CHEM 2020. [DOI: 10.1016/j.jssc.2020.121464] [Citation(s) in RCA: 27] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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13
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Preparation of Quasi-MIL-101(Cr) Loaded Ceria Catalysts for the Selective Catalytic Reduction of NOx at Low Temperature. Catalysts 2020. [DOI: 10.3390/catal10010140] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022] Open
Abstract
At present, the development of novel catalysts with high activity Selective Catalytic Reduction (SCR) reaction at the low temperature is still a challenge. In this work, the authors prepare CeO2/quasi-MIL-101 catalysts with various amounts of deposited ceria by a double-solvent method, which are characterized by X-ray diffraction (XRD), Fourier Transform infrared spectroscopy (FT-IR), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and so on. The results show that the increase of Ce content has a great influence on the catalytic property of the catalyst. The introduction of Ce can promote the conversion between Cr3+ and Cr5+ and increase the proportion of lattice oxygen, which improves the activity of the catalyst. However, the catalyst will be peroxidized when the content of Ce is too high, resulting in the decline of the catalytic activity. This experiment indicates that CeO2/quasi-MIL-101 plays a significant role in the NH3-SCR process at the low temperature when the loading of Ce is 0.5%. This work has proved the potential of this kind of material in NH3-SCR process at the low temperature, providing help for subsequent studies.
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Li X, Du Y, Guo X, Wang R, Hou B, Wu X. Synthesis of a Novel NiMnTi Mixed Metal Oxides from LDH Precursor and Its Catalytic Application for Selective Catalytic Reduction of NOx with NH3. Catal Letters 2018. [DOI: 10.1007/s10562-018-2626-7] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/25/2023]
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