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Chen C, Wang W, Wang X, Ren Q, Lin L, Ye R. Bimetallic Cu-Ni Catalysts Derived from Phyllosilicates for Synergistically Catalyzing CO 2 and CH 4 Dry Reforming. Chemistry 2025; 31:e202500847. [PMID: 40197811 DOI: 10.1002/chem.202500847] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/03/2025] [Revised: 04/08/2025] [Accepted: 04/08/2025] [Indexed: 04/10/2025]
Abstract
Methane dry reforming reaction offers an attractive route to simultaneously convert two kinds of greenhouse gases into clean fuels and highly valuable chemicals. Nevertheless, the inactivation of nickel-based catalysts due to sintering and coking in dry reforming has severely limited its industrial application. In this study, we proposed a step-by-step strategy to prepare a series of bimetallic xCu-Ni/SiO2 catalysts derived from phyllosilicate precursors. The optimized catalyst shows exceptional performance, with no deactivation during the 50 hour stability test, and the CH4 and CO2 conversion were 88.8% and 94.0%, respectively. This was attributed to the synergistic catalysis of Cu-Ni alloy, which effectively inhibits coke formation. Additionally, the distribution of copper species between nickel species inhibited the mobility and enlargement of nickel particles and thus enhanced the resistance to sintering. The preparation strategy offers valuable insights for designing and preparing highly efficient and stable bimetallic catalysts under high-temperature conditions.
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Affiliation(s)
- Chongchong Chen
- College of Food and Drug, Luoyang Normal University, Jiqing road 6, Luoyang, 471934, China
- Henan Academy of Sciences, Zhengzhou, 450046, China
| | - Wenbo Wang
- Henan Academy of Sciences, Zhengzhou, 450046, China
| | - Xusheng Wang
- School of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou, 310018, China
| | - Qiuhe Ren
- Henan Academy of Sciences, Zhengzhou, 450046, China
| | - Ling Lin
- Key Laboratory of Coal to Ethylene Glycol and Its Related Technology, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
| | - Runping Ye
- Key Laboratory of Jiangxi Province for Environment and Energy Catalysis, Institute of Applied Chemistry, School of Chemistry and Chemical Engineering, Nanchang University, Nanchang, 330031, China
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Barr A, Benrabaa R, Henni H, Meddour-Boukhobza L, Roussel P, Löfberg A. Catalytic Reactivity Assessment of AgM and CuM (M = Cr, Fe) Catalysts for Dry Reforming of Methane Process with CO 2. Molecules 2024; 29:4597. [PMID: 39407527 PMCID: PMC11478293 DOI: 10.3390/molecules29194597] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2024] [Revised: 09/24/2024] [Accepted: 09/26/2024] [Indexed: 10/20/2024] Open
Abstract
CuM and AgM (M = Cr, Fe) catalysts were synthesized, characterized, and evaluated in methane reforming with CO2 with and without pretreatment under a H2 atmosphere. Their textural and structural characteristics were evaluated using various physicochemical methods, including XRD, B.E.T., SEM-EDS, XPS, and H2-TPR. It was shown that the nature of the species has a significant effect on these structural, textural, and reactivity properties. AgCr catalysts, presenting several oxidation states (Ag0, Ag+1, Cr3+, and Cr6+ in Ag, AgCrO2, and AgCr2O4), showed the most interesting catalytic performance in their composition. The intermediate Cr2O3 phase, formed during the catalytic reaction, played an important role as a catalytic precursor in the in situ production of highly dispersed nanoparticles, being less prone to coke formation in spite of the severe reaction conditions. In contrast, the AgFe catalyst showed low activity and a low selectivity for DRM in the explored temperature range, due to a significant contribution of the reverse water-gas shift reaction, which accounted for the low H2/CO ratios.
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Affiliation(s)
- Amel Barr
- Laboratory of Materials Chemistry, Catalysis, and Environment (LCMCE), Department of Physics and Chemistry of Inorganic Materials Faculty of Chemistry, USTHB, El-Alia BP 32, Bab Ezzouar, Algiers 16111, Algeria; (A.B.); (L.M.-B.)
| | - Rafik Benrabaa
- Laboratory of Materials Chemistry, Catalysis, and Environment (LCMCE), Department of Physics and Chemistry of Inorganic Materials Faculty of Chemistry, USTHB, El-Alia BP 32, Bab Ezzouar, Algiers 16111, Algeria; (A.B.); (L.M.-B.)
- Laboratory of Physical Chemistry of Materials, Faculty of Sciences and Technology, Chadli Bendjedid University, El-Tarf BP 73, El-Tarf 36000, Algeria
| | - Hayat Henni
- Algerian Petroleum Institute, Avenue 1er Novembre, Boumerdes 35000, Algeria;
| | - Laaldja Meddour-Boukhobza
- Laboratory of Materials Chemistry, Catalysis, and Environment (LCMCE), Department of Physics and Chemistry of Inorganic Materials Faculty of Chemistry, USTHB, El-Alia BP 32, Bab Ezzouar, Algiers 16111, Algeria; (A.B.); (L.M.-B.)
| | - Pascal Roussel
- Univ. Lille, CNRS, Centrale Lille, Univ. Artois, UMR 8181—UCCS—Unit of Catalysis an Solid Chemistry, F-59000 Lille, France;
| | - Axel Löfberg
- Univ. Lille, CNRS, Centrale Lille, Univ. Artois, UMR 8181—UCCS—Unit of Catalysis an Solid Chemistry, F-59000 Lille, France;
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Bai Y, Sun K, Wu J, Zhang M, Zhao S, Kim YD, Liu Y, Gao J, Liu Z, Peng Z. The Ga-promoted Ni/CeO2 catalysts for dry reforming of methane with high stability induced by the enhanced CO2 activation. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112577] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Guharoy U, Reina TR, Liu J, Sun Q, Gu S, Cai Q. A theoretical overview on the prevention of coking in dry reforming of methane using non-precious transition metal catalysts. J CO2 UTIL 2021. [DOI: 10.1016/j.jcou.2021.101728] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Sun X, Chen H, Yin Y, Curnan MT, Han JW, Chen Y, Ma Z. Progress of Exsolved Metal Nanoparticles on Oxides as High Performance (Electro)Catalysts for the Conversion of Small Molecules. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2021; 17:e2005383. [PMID: 33538089 DOI: 10.1002/smll.202005383] [Citation(s) in RCA: 29] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/01/2020] [Revised: 10/13/2020] [Indexed: 06/12/2023]
Abstract
Utilizing electricity and heat from renewable energy to convert small molecules into value-added chemicals through electro/thermal catalytic processes has enormous socioeconomic and environmental benefits. However, the lack of catalysts with high activity, good long-term stability, and low cost strongly inhibits the practical implementation of these processes. Oxides with exsolved metal nanoparticles have recently been emerging as promising catalysts with outstanding activity and stability for the conversion of small molecules, which provides new possibilities for application of the processes. In this review, it starts with an introduction on the mechanism of exsolution, discussing representative exsolution materials, the impacts of intrinsic material properties and external environmental conditions on the exsolution behavior, and the driving forces for exsolution. The performances of exsolution materials in various reactions, such as alkane reforming reaction, carbon monoxide oxidation, carbon dioxide utilization, high temperature steam electrolysis, and low temperature electrocatalysis, are then summarized. Finally, the challenges and future perspectives for the development of exsolution materials as high-performance catalysts are discussed.
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Affiliation(s)
- Xiang Sun
- School of Environment and Energy, State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou, 510006, P. R. China
| | - Huijun Chen
- School of Environment and Energy, State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou, 510006, P. R. China
| | - Yimei Yin
- Institute of Electrochemical & Energy Technology, Department of Chemical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
| | - Matthew T Curnan
- Department of Chemical Engineering, Pohang University of Science and Technology, 77 Cheongam-Ro, Nam-Gu, Pohang, Gyeongbuk, 37673, Korea
| | - Jeong Woo Han
- Department of Chemical Engineering, Pohang University of Science and Technology, 77 Cheongam-Ro, Nam-Gu, Pohang, Gyeongbuk, 37673, Korea
| | - Yan Chen
- School of Environment and Energy, State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou, 510006, P. R. China
| | - Zifeng Ma
- Institute of Electrochemical & Energy Technology, Department of Chemical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China
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Qiu H, Ran J, Niu J, Guo F, Ou Z. Effect of different doping ratios of Cu on the carbon formation and the elimination on Ni (111) surface: A DFT study. MOLECULAR CATALYSIS 2021. [DOI: 10.1016/j.mcat.2020.111360] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Xue Y, Xu L, Chen M, Wu CE, Cheng G, Wang N, Hu X. Constructing Ni-based confinement catalysts with advanced performances toward the CO 2 reforming of CH 4: state-of-the-art review and perspectives. Catal Sci Technol 2021. [DOI: 10.1039/d1cy01039e] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The concept of Ni-based confinement catalysts has been proposed and developed to address the challenge of the thermal sintering of metallic Ni active sites during CRM by the space and/or lattice confinement effects.
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Affiliation(s)
- Yingying Xue
- Collaborative Innovation Centre of the Atmospheric Environment and Equipment Technology, School of Environmental Science and Engineering, Jiangsu Key Laboratory of Atmospheric Environment Monitoring and Pollution Control, Nanjing University of Information Science & Technology, 210044, Nanjing, P.R. China
| | - Leilei Xu
- Collaborative Innovation Centre of the Atmospheric Environment and Equipment Technology, School of Environmental Science and Engineering, Jiangsu Key Laboratory of Atmospheric Environment Monitoring and Pollution Control, Nanjing University of Information Science & Technology, 210044, Nanjing, P.R. China
| | - Mindong Chen
- Collaborative Innovation Centre of the Atmospheric Environment and Equipment Technology, School of Environmental Science and Engineering, Jiangsu Key Laboratory of Atmospheric Environment Monitoring and Pollution Control, Nanjing University of Information Science & Technology, 210044, Nanjing, P.R. China
| | - Cai-e Wu
- College of Light Industry and Food Engineering, Nanjing Forestry University, Nanjing 210037, P.R. China
| | - Ge Cheng
- Collaborative Innovation Centre of the Atmospheric Environment and Equipment Technology, School of Environmental Science and Engineering, Jiangsu Key Laboratory of Atmospheric Environment Monitoring and Pollution Control, Nanjing University of Information Science & Technology, 210044, Nanjing, P.R. China
| | - Ning Wang
- Faculty of Environment and Life, Beijing University of Technology, Beijing, 100124, P.R. China
| | - Xun Hu
- School of Material Science and Engineering, University of Jinan, Jinan, 250022, P.R. China
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Smart Designs of Anti-Coking and Anti-Sintering Ni-Based Catalysts for Dry Reforming of Methane: A Recent Review. REACTIONS 2020. [DOI: 10.3390/reactions1020013] [Citation(s) in RCA: 20] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023] Open
Abstract
Dry reforming of methane (DRM) reaction has drawn much interest due to the reduction of greenhouse gases and production of syngas. Coking and sintering have hindered the large-scale operations of Ni-based catalysts in DRM reactions at high temperatures. Smart designs of Ni-based catalysts are comprehensively summarized in fourth aspects: surface regulation, oxygen defects, interfacial engineering, and structural optimization. In each part, details of the designs and anti-deactivation mechanisms are elucidated, followed by a summary of the main points and the recommended strategies to improve the catalytic performance, energy efficiency, and utilization rate.
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