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Isobe N, Tanaka K, Ishii S, Shimane Y, Okada S, Daicho K, Sakuma W, Uetani K, Yoshimura T, Kimoto K, Kimura S, Saito T, Nakajima R, Tsuchiya M, Ikuta T, Kawagucci S, Iwata T, Nomaki H. Fully circular shapable transparent paperboard with closed-loop recyclability and marine biodegradability across shallow to deep sea. SCIENCE ADVANCES 2025; 11:eads2426. [PMID: 40203094 PMCID: PMC11980830 DOI: 10.1126/sciadv.ads2426] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/04/2024] [Accepted: 03/04/2025] [Indexed: 04/11/2025]
Abstract
To mitigate marine pollution from single-use plastics, it is crucial to transition to next-generation commodity materials that are derived from biomass and are recyclable and marine biodegradable even at abyssal depths in case of the accidental release to the ocean. Here, we develop an optically transparent millimeter-thick paperboard called transparent paperboard (tPB) through dissolution and coagulation of cellulose. The tPB is made entirely of pristine cellulose and compositionally identical to paper. A cup-shaped tPB can hold just-boiled water without an internal film coating because of its high wet tensile properties and anisotropic thermal properties. In addition, the spent tPB is material recyclable in a closed system, where all chemicals and water are also recyclable. Furthermore, the marine biodegradability of tPB across shallow to abyssal depths is confirmed by on-site degradation tests and metagenomic analyses. Hence, tPB is expected to serve as a key fully circular commodity material in sustainable societies of the future.
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Affiliation(s)
- Noriyuki Isobe
- Research Institute for Marine Resources Utilization (MRU), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
- Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo, 1-1-1 Yayoi, Bunkyo-ku, Tokyo 113-8657, Japan
| | - Keiko Tanaka
- Institute for Extra-cutting-edge Science and Technology Avant-garde Research (X-STAR), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Shun’ichi Ishii
- Institute for Extra-cutting-edge Science and Technology Avant-garde Research (X-STAR), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Yasuhiro Shimane
- Institute for Extra-cutting-edge Science and Technology Avant-garde Research (X-STAR), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Satoshi Okada
- Institute for Extra-cutting-edge Science and Technology Avant-garde Research (X-STAR), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Kazuho Daicho
- Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo, 1-1-1 Yayoi, Bunkyo-ku, Tokyo 113-8657, Japan
| | - Wataru Sakuma
- Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo, 1-1-1 Yayoi, Bunkyo-ku, Tokyo 113-8657, Japan
| | - Kojiro Uetani
- Department of Industrial Chemistry, Faculty of Engineering, Tokyo University of Science, 6-3-1 Niijuku, Katsushika-ku, Tokyo 125-8585, Japan
| | - Toshihiro Yoshimura
- Research Institute for Marine Resources Utilization (MRU), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Katsunori Kimoto
- Research Institute for Global Change, Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Satoshi Kimura
- Technology Advancement Center, Graduate School of Agricultural and Life Sciences, The University of Tokyo, Tokyo 113-8657, Japan
| | - Tsuguyuki Saito
- Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo, 1-1-1 Yayoi, Bunkyo-ku, Tokyo 113-8657, Japan
| | - Ryota Nakajima
- Research Institute for Global Change, Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Masashi Tsuchiya
- Research Institute for Global Change, Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Tetsuro Ikuta
- Research Institute for Global Change, Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Shinsuke Kawagucci
- Research Institute for Global Change, Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
| | - Tadahisa Iwata
- Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo, 1-1-1 Yayoi, Bunkyo-ku, Tokyo 113-8657, Japan
| | - Hidetaka Nomaki
- Institute for Extra-cutting-edge Science and Technology Avant-garde Research (X-STAR), Japan Agency for Marine-Earth Science and Technology (JAMSTEC), 2-15 Natsushima-cho, Yokosuka 237-0061, Kanagawa, Japan
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Shirataki H, Gudex L, Wickramasinghe SR. Modeling virus filtration: Materials, applications, and mechanism. iScience 2025; 28:111533. [PMID: 39807163 PMCID: PMC11728907 DOI: 10.1016/j.isci.2024.111533] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2025] Open
Abstract
While various methods are employed to ensure the virus safety of finished products, virus filtration (VF) stands out as the preferred method for virus removal and purification of a wide variety of products owing to its capability of separating product molecules with more than 90% recovery and no change in molecule characteristics. The modeling of the virus removal process for VF membranes is based on the principles of microfiltration (MF) and ultrafiltration (UF), but with modifications for the much narrower separation difference, which is less than 2-fold for the separation of product molecules and virus particles. In this review, we introduce the materials and application of VF highlighting the unique characteristics properties of VF membranes through the steps of invention and subsequent development. We examine the virus removal mechanism and filtration models for VF to reproduce and predict the filtration behavior and virus reduction.
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Affiliation(s)
| | - Linda Gudex
- Science & Technology, Asahi Kasei Bioprocess America, Glenview, IL 60026, USA
| | - Sumith Ranil Wickramasinghe
- Ralph E. Martin Department of Chemical Engineering, University of Arkansas, Fayetteville, AR 72701, USA
- Lehrstuhl für Technische Chemie II, Universität Duisburg-Essen, Essen, Germany
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Chen M, Ren M, Zhu M, Zhang H, Chen T, Zhang Y, Yang S. Effect of degree of polymerization on regenerated cellulose ultrafiltration membrane performance through ZnCl 2/AlCl 3 aqueous solvent system. Carbohydr Polym 2024; 345:122557. [PMID: 39227096 DOI: 10.1016/j.carbpol.2024.122557] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/29/2024] [Revised: 07/25/2024] [Accepted: 07/29/2024] [Indexed: 09/05/2024]
Abstract
The development of a direct method for preparing regenerated cellulose (RC) ultrafiltration membranes from cellulose is urgently needed. In this study, refined cotton was used as the raw material to successfully prepare RC ultrafiltration membranes at room temperature using a ZnCl2/AlCl3 solvent system combined with a nonsolvent-induced phase separation (NIPS) method. This solvent system effectively degrades cellulose, producing RC ultrafiltration membranes with varying degrees of polymerization (DP). The research results indicate that reducing the DP of cellulose significantly decreases the viscosity of the solution, facilitating the formation of an asymmetric, finger-like pore structures in the membrane. Furthermore, a decrease in DP slightly enlarges the surface pore size and significantly thickens the dense layer. At a DP of 250, the water flux of the DP250-ET membrane reached 630 L·m-2·h-1·bar-1, with a molecular weight cut-off (MWCO) of ~300 kDa, enabling efficient separation of viruses (LRV > 3.91) and IgG. The exposure of more hydroxy groups on the RC enhances the membrane's hydrophilicity, indicated by a water contact angle (WCA) of 39.5°. Compared to commercial polyethersulfone (PES) membranes, the DP250-ET membrane exhibited lower protein adsorption and excellent anti-fouling performance in practical applications (FRR > 80 %). Overall, this work confirms the significant potential of the eco-friendly ZnCl2/AlCl3 solvent system in the fabrication of RC ultrafiltration membranes, where the structure and performance of the membrane can be tailored by adjusting the DP of cellulose.
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Affiliation(s)
- Ming Chen
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Mengyu Ren
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Manyao Zhu
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Haichuan Zhang
- School of Engineering, Hangzhou Normal University, Hangzhou 311121, China
| | - Tianya Chen
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Yong Zhang
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China; Xiangshan Knitting Institute, Zhejiang Sci-Tech University, Xiangshan 315700, China
| | - Shujuan Yang
- Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China; Xiangshan Knitting Institute, Zhejiang Sci-Tech University, Xiangshan 315700, China
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Varnaitė-Žuravliova S, Baltušnikaitė-Guzaitienė J. Properties, Production, and Recycling of Regenerated Cellulose Fibers: Special Medical Applications. J Funct Biomater 2024; 15:348. [PMID: 39590552 PMCID: PMC11595832 DOI: 10.3390/jfb15110348] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/19/2024] [Revised: 10/31/2024] [Accepted: 11/14/2024] [Indexed: 11/28/2024] Open
Abstract
Regenerated cellulose fibers are a highly adaptable biomaterial with numerous medical applications owing to their inherent biocompatibility, biodegradability, and robust mechanical properties. In the domain of wound care, regenerated cellulose fibers facilitate a moist environment conducive to healing, minimize infection risk, and adapt to wound topographies, making it ideal for different types of dressings. In tissue engineering, cellulose scaffolds provide a matrix for cell attachment and proliferation, supporting the development of artificial skin, cartilage, and other tissues. Furthermore, regenerated cellulose fibers, used as absorbable sutures, degrade within the body, eliminating the need for removal and proving advantageous for internal suturing. The medical textile industry relies heavily on regenerated cellulose fibers because of their unique properties that make them suitable for various applications, including wound care, surgical garments, and diagnostic materials. Regenerated cellulose fibers are produced by dissolving cellulose from natural sources and reconstituting it into fiber form, which can be customized for specific medical uses. This paper will explore the various types, properties, and applications of regenerated cellulose fibers in medical contexts, alongside an examination of its manufacturing processes and technologies, as well as associated challenges.
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Affiliation(s)
- Sandra Varnaitė-Žuravliova
- Department of Textile Technologies, Center for Physical Sciences and Technology, Demokratų Str. 53, LT-48485 Kaunas, Lithuania;
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Tsukamoto K, Hamamoto R, Oguri R, Miura A, Iwasaki T, Sukegawa T. Size-based analysis of virus removal filter fouling using fractionated protein aggregates. Biotechnol Prog 2024; 40:e3391. [PMID: 37733879 DOI: 10.1002/btpr.3391] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/22/2023] [Revised: 07/16/2023] [Accepted: 09/03/2023] [Indexed: 09/23/2023]
Abstract
Fouling by protein aggregates reduces virus removal filter performance. In the present study, we investigated the effects of different-sized protein aggregates on fouling and aggregate retention in order to better understand the fouling mechanisms. Human immunoglobulin G was denatured by heating to produce aggregates of various sizes and then fractionated by size exclusion chromatography into different-sized aggregates with a narrow size distribution. The fractionated aggregates were filtered on Planova 20N, a virus removal filter known for its stable filtration capability. Analysis of flux behavior demonstrated different flux decrease patterns for different-sized aggregates. Observation of aggregate retention by staining revealed that larger aggregates were captured closer to the inner surface of the membrane while smaller aggregates penetrated farther into the membrane. These findings demonstrate that Planova 20N has a gradient structure with decreasing pore size from the inner to the outer surface of the membrane. This structure minimizes fouling and enables stable filtration by protecting the smaller pores located closer to the outer surface from clogging by large aggregates. Applying the predominant clogging models to the present filtrations revealed that clogging behavior transitioned from complete blocking to cake filtration as filtration progressed. In this combination model, after a certain number of pores are blocked by complete blocking, newly arrived aggregates begin to accumulate on previously captured aggregates, generating cake between capture layers within the membrane. Application of the approaches described here will facilitate elucidation of membrane fouling and virus removal mechanisms.
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Affiliation(s)
- Keisuke Tsukamoto
- Technology Development Department, Bioprocess Division, Asahi Kasei Medical Co., Ltd., Miyazaki, Japan
| | - Ryo Hamamoto
- Technology Development Department, Bioprocess Division, Asahi Kasei Medical Co., Ltd., Miyazaki, Japan
| | - Ryota Oguri
- Technology Development Department, Bioprocess Division, Asahi Kasei Medical Co., Ltd., Miyazaki, Japan
| | - Aki Miura
- Bioprocess Technology Development Department, Asahi Kasei Medical MT Corp., Miyazaki, Japan
| | - Takuma Iwasaki
- Technology Development Department, Bioprocess Division, Asahi Kasei Medical Co., Ltd., Miyazaki, Japan
| | - Takeshi Sukegawa
- Technology Development Department, Bioprocess Division, Asahi Kasei Medical Co., Ltd., Miyazaki, Japan
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Etale A, Onyianta AJ, Turner SR, Eichhorn SJ. Cellulose: A Review of Water Interactions, Applications in Composites, and Water Treatment. Chem Rev 2023; 123:2016-2048. [PMID: 36622272 PMCID: PMC9999429 DOI: 10.1021/acs.chemrev.2c00477] [Citation(s) in RCA: 135] [Impact Index Per Article: 67.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
Abstract
Cellulose is known to interact well with water, but is insoluble in it. Many polysaccharides such as cellulose are known to have significant hydrogen bond networks joining the molecular chains, and yet they are recalcitrant to aqueous solvents. This review charts the interaction of cellulose with water but with emphasis on the formation of both natural and synthetic fiber composites. Covering studies concerning the interaction of water with wood, the biosynthesis of cellulose in the cell wall, to its dispersion in aqueous suspensions and ultimately in water filtration and fiber-based composite materials this review explores water-cellulose interactions and how they can be exploited for synthetic and natural composites. The suggestion that cellulose is amphiphilic is critically reviewed, with relevance to its processing. Building on this, progress made in using various charged and modified forms of nanocellulose to stabilize oil-water emulsions is addressed. The role of water in the aqueous formation of chiral nematic liquid crystals, and subsequently when dried into composite films is covered. The review will also address the use of cellulose as an aid to water filtration as one area where interactions can be used effectively to prosper human life.
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Affiliation(s)
- Anita Etale
- Bristol Composites Institute, School of Civil, Aerospace and Mechanical Engineering, University of Bristol, University Walk, BristolBS8 1TR, United Kingdom
| | - Amaka J Onyianta
- Bristol Composites Institute, School of Civil, Aerospace and Mechanical Engineering, University of Bristol, University Walk, BristolBS8 1TR, United Kingdom
| | - Simon R Turner
- School of Biological Science, University of Manchester, Oxford Road, ManchesterM13 9PT, U.K
| | - Stephen J Eichhorn
- Bristol Composites Institute, School of Civil, Aerospace and Mechanical Engineering, University of Bristol, University Walk, BristolBS8 1TR, United Kingdom
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Okugawa A, Yuguchi Y, Hayakawa D, Ueno F, Hatai K, Yamane C. Oxygen permeability of regenerated cellulose films with different water regains. Carbohydr Polym 2023; 313:120849. [PMID: 37182949 DOI: 10.1016/j.carbpol.2023.120849] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2022] [Revised: 03/05/2023] [Accepted: 03/22/2023] [Indexed: 03/31/2023]
Abstract
The effect of water regain on the oxygen permeability coefficient (OP) of regenerated cellulose film was investigated. The OP of the dry film was extremely low, which was classified as a "very high" performance gas barrier; however, the OP increased with increasing water regain, and reached to the OP similar to that of low-density polyethylene film, which was categorized as a "poor" gas barrier. The film thickness increased with increasing water regain, and edge-view small-angle X-ray scattering revealed widening of the space between microcrystals in the thickness direction. Oxygen molecules likely passed through the space between cellulose molecules, which was widened with increasing water regain. The viscoelastic measurements indicated that regenerated cellulose existed in a rubbery state under wet conditions. Overall, the OP of regenerated cellulose was increased because of the widening and micro-Brownian motion of cellulose main chains caused by water.
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Suh D, Kim M, Lee C, Baek Y. Virus filtration in biopharmaceutical downstream processes: key factors and current limitations. SEPARATION & PURIFICATION REVIEWS 2022. [DOI: 10.1080/15422119.2022.2143379] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Affiliation(s)
- Dongwoo Suh
- School of Chemical and Biological Engineering, College of Engineering, Institute of Chemical Process (ICP), Seoul National University (SNU), Gwanak-gu, Republic of Korea
| | - Mina Kim
- Department of Biotechnology, Institute of Basic Science, Sungshin Women’s University, Seoul, Republic of Korea
| | - Changha Lee
- School of Chemical and Biological Engineering, College of Engineering, Institute of Chemical Process (ICP), Seoul National University (SNU), Gwanak-gu, Republic of Korea
| | - Youngbin Baek
- Department of Biological Engineering, Inha University, Incheon, Republic of Korea
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