Impact of conventional retting of jute (Corchorus spp.) on the environmental quality of water: a case study

The sequential microbial breakdown of pectin is the principal incident during water retting of jute (Corchorus spp.) bast fibres

The extraction of bast fibres such as jute from plant stems involves the removal of pectin, hemicellulose, and other noncellulosic materials through a complex microbial community. A consortium of pectinolytic bacterial strains has been developed and commercialized to reduce the retting time and enhance fibre quality. However, there are currently no studies on jute that describe the structural changes and sequential microbial colonization and pectin loss that occur during microbe-assisted water retting. This study investigated the stages of microbial colonization, microbial interactions, and sequential degradation of pectic substances from jute bark under controlled and conventional water retting. The primary occurrence during water retting of bast fibres is the bacterially induced sequential breakdown of pectin surrounding the fibre bundles. The study also revealed that the pectin content of the jute stem significantly decreases during the retting process. These findings provide a strong foundation for improving microbial strains for improved pectinolysis with immense industrial significance, leading to a sustainable jute-based "green" economy.

Optimization of the novel jute retting process to enhance the fiber quality for textile applications

This study introduces an innovative chemical retting approach, systematically optimized via Grey relational analysis, to achieve jute fibers that exhibit desirable characteristics of softness, high tensile strength, and suitability for spinning, with a particular focus on their application in the apparel industry. In this study, the effect of alkali treatment (alkali concentration, temperature and duration of retting) on jute fiber's chemical composition and mechanical characteristics was investigated. Jute fibers were treated at three concentrations (5 %, 10 %, 15 %) of alkali, at three different temperature (30 °C, 60 °C, & 90 °C) and for three different retting duration (12 h, 24 h, & 36 h). The surface morphology and crystallinity of fibers were analyzed using optical microscopy, X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy. The fiber linear density and mechanical characteristics were also tested. The multi-response optimization of all the factors and the responses was investigated using the Grey relational analysis. The results showed that the fiber surface morphology and crystallinity increase with an increase in alkali concentration, retting time, and temperature. Chemical retting treatment also improved the fiber linear density and tensile strength. The finest fibers which were obtained in this research had a linear density of 2.18 Tex with a tenacity of 53.02 cN/tex and elongation of 4.54 %. The spinnable jute fibers were achieved after this treatment with excellent characteristics.

An approach to improve the existing ribbon retting of jute fibre using concrete tank and natural catalyst

The ribbon retting method has been developed as a remedy for the issues associated with the conventional water retting method. But this method has not yet gained popularity among jute growers due to the unavailability of catalyst, inadequate training and lack of interest of farmers. The study deals with the improvement of the existing ribbon retting process by using a concrete tank with or without fermented soybean as a natural catalyst in different proportions. For this purpose, 25 fibre samples were developed using different conditions such as concrete tank without natural catalyst, concrete tank with 2.5%, 5% and 7.5% natural catalyst and a micro pond without natural catalyst for various observational time periods. After that, samples collected under mentioned conditions which were measured to assess the fibre properties. The samples produced in a concrete tank with 7.5% natural catalyst demonstrated better fibre characteristics than the other conditions, including fibre fineness, fibre strength, improved fibre color, open surface structure and smooth surface etc. The best conditions for microbial growth were achieved using a concrete tank with more natural catalysts, which improved bacterial growth, fibre quality and reduced the retting time. The use of more natural catalysts increased microbial activity, which in turn affected total dissolved solids (TDS), Biochemical oxygen demand (BOD), Chemical oxygen demand (COD), and pH value of the retted water. In comparison to the existing ribbon retting method, this improved method is significantly faster and produces fibers with better properties. Farmers will gain more from the successful implementation of an improved ribbon retting method because it shortens retting time, conserves water, and uses a concrete tank during retting that can be used for multiple purposes.

Implementation of jute-based nose holder in surgical masks to reduce plastic contamination

Plastic, in all its forms, always harms the environment, humans, and other living organisms. The coronavirus situation exacerbates the use of plastic products more than at any other time, of which surgical masks contribute to plastic pollution the most. These masks spread to terrestrial and aquatic environments, where they break down into even more noxious microplastics. These microplastics enter the human food chain through water and fish, causing severe damage to the lungs, kidneys, and intestines and even causing death. In this paper, a jute nose holder mask was prepared as an alternative to typical masks to reduce plastic pollution. The jute nose holder was produced with a modified jute flyer-spinning frame machine, where jute was used as the sheath and metal wire was applied as the core component. The nose holder was later coated with starch-based natural gum. Then, the non-woven fabric of 75 grams per square meter (GSM), and the jute nose holder were used to produce the alternative, environmentally friendly mask, which might reduce the 773 tons of plastic waste generated daily from the nose holder of the mask. This alternative mask was then distributed to 900 people for a survey to find out their opinion. From the results of the survey, it is seen that 82.6% of people felt no problem in the nose when they put on the given mask. 85.6% considered the mask more comfortable than the traditional mask, and it was rated above average by 79.8% of the surveyors. So, this study suggests that the given mask can be a sustainable alternative to traditional masks.

Augmented Retting Effect on Kenaf Fibers Using Alkalophilic Pectinase-Producing Bacteria in Combination with Water Solvents

A degumming approach is used in this paper with alkalophilic pectinase-producing bacteria (APPB) and two sources of water solvents to address the existing conventional water retting complexities of kenaf. The incorporation of APPB was confirmed based on their retting feasibilities and multiple cell-wall-degrading enzymatic delicacy. The combinations of APPB with seawater offered retting achievements within six-day retting in non-sterile conditions. These retting niches showed maximum (14.67 U/mL) pectinase activity with fiber separation feasibilities of 4.75 Fried test score. The yielded fiber composition analysis showed a higher cellulose composition (84.65%) and the least amount of hemicellulose, pectin, and ligneous gummy substances. The transmission electron microscopy scan of the yielded fibers showed smooth fiber surfaces, 84.20 µm fiber diameter, and 7.65 g/tex fine fiber compared with uninoculated and combinations of freshwater treatments. The FTIR spectra revealed the cellulosic discrepancies of the retting treatments by monitoring O-H and C=O stretching at ~3300 cm−1 and ~1730 cm−1 wavenumbers. These findings are compelling to yield kenaf fibers of quality considering the existing retting difficulties.

Critical Factors for Optimum Biodegradation of Bast Fiber’s Gums in Bacterial Retting

Bast fiber plants require a post-harvest process to yield useable natural cellulosic fibers, denoted as retting or degumming. It encompasses the degradation of the cell wall’s non-cellulosic gummy substances (NCGs), facilitating fibers separations, setting the fiber’s quality, and determining downstream usages. Due to the inconvenience of traditional retting practices, bacterial inoculum and enzyme applications for retting gained attention. Therefore, concurrent changes of agroclimatic and socioeconomic conditions, the conventional water retting confront multiple difficulties, bast industries become vulnerable, and bacterial agents mediated augmented bio-retting processes trying to adapt to sustainability. However, this process’s success demands a delicate balance among substrates and retting-related biotic and abiotic factors. These critical factors were coupled to degrade bast fibers NCGs in bacterial retting while holistically disregarded in basic research. In this study, a set of factors were defined that critically regulates the process and requires to be comprehended to achieve optimum retting without failure. This review presents the bacterial strain characteristics, enzyme potentials, specific bast plant cell wall’s structure, compositions, solvents, and interactions relating to the maximum NCGs removal. Among plants, associated factors pectin is the primary biding material that determines the process’s dynamics, while its degree of esterification has a proficient effect through bacterial enzymatic degradation. The accomplished bast plant cell wall’s structure, macerating solvents pH, and temperature greatly influence the bacterial retting process. This article also highlights the remediation process of water retting pollution in a biocompatible manner concerning the bast fiber industry’s endurance.