Synthesis and Characterization of Mesoporous, Nanostructured Zinc Aluminium Carbonate Layered Double Hydroxides (ZAC-LDHs) and Its Calcined Product (CZA-LDH)

Duplex Coating Combing Vanadate-Intercalated Layered Double Hydroxide and Ce-Doped Sol-Gel Layers on Aluminum Alloy for Active Corrosion Protection

In this study, a duplex coating system (LDH-V/SG-Ce) of vanadate-intercalated layered double hydroxide (LDH) and Ce-doped sol-gel (SG) layers was developed for the purpose of active corrosion protection of the aluminum alloy AA2024. ZnAl-LDH film was grown in situ on the surface of an aluminum alloy using a hydrothermal method and intercalated with V₂O₇^4- anions as corrosion inhibitors, and sealed with a Ce (III)-doped silane coating using a sol-gel technique. Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analyses were used to analyze the microstructure, surface functional groups and structure of the LDH-V/SG-Ce film. The uniform and compact silane layer was covered both in the pores and on top of the LDH film. The results of glow discharge optical emission spectroscopy (GDOES) indicated that V₂O₇^4- and Ce (III) ions were loaded in the LDH layer and silane film, respectively. The potentiodynamic polarization results showed that the corrosion current density of the bilayer system in the presence of corrosion inhibitors was reduced to 1.92 × 10^-8 A/cm². Electrochemical impedance spectroscopy (EIS) results showed that the LDH-V/SG-Ce duplex coating could provide effective protection for the aluminum alloy after being exposed to a corrosive solution for 14 days.

Enhanced Corrosion Resistance of Layered Double Hydroxide Films on Mg Alloy: The Key Role of Cationic Surfactant

In this study, dense anticorrosion magnesium-aluminum layered double hydroxide (MgAl-LDH) films were prepared for the first time by introducing a cationic surfactant tetradecyltrimethyl ammonium bromide (TTAB) in the process of in situ hydrothermal synthesis of Mg-Al LDH films on an AZ31 magnesium alloy. Results of XRD, FTIR, and SEM confirmed that TTAB forms the MgAl-LDH-TTAB, although TTAB cannot enter into LDH layers, and MgAl-LDH-TTAB powders are much smaller and more homogenous than MgAl-CO32--LDH powders. Results of SEM, EDS, mapping, and XPS confirmed that TTAB forms the MgAl-LDH-TTAB films and endows LDH films with denser structure, which provides films with better shielding efficiency. Results of potentiodynamic polarization curves (PDP) and electrochemical impedance spectroscopy (EIS) confirmed that MgAl-LDH-TTABx g films have better corrosion resistance than an MgAl-CO32--LDH film. The corrosion current density (icorr) of the MgAl-LDH-TTAB0.35 g film in 3.5 wt.% NaCl solution was reduced to 1.09 × 10-8 A.cm-2 and the |Z|f = 0.05 Hz value was increased to 4.48 × 105 Ω·cm2. Moreover, the increasing concentration of TTAB in MgAl-LDH-TTABx g (x = 0.025, 0.05, 0.1, 0.2 and 0.35) provided denser outer layer LDH films and thereby increased the corrosion resistance of the AZ31 Mg alloy. Additionally, the |Z|f = 0.05 Hz values of the MgAl-LDH-TTAB0.35 g film still remained at 105 Ω·cm2 after being immersed in 3.5 wt.% NaCl solution for 168 h, implying the good long-term corrosion resistance of MgAl-LDH-TTABx g films. Therefore, introducing cationic surfactant in the process of in situ hydrothermal synthesis can be seen as a novel approach to creating efficient anticorrosion LDH films for Mg alloys.

Three-dimensional mesoporous ultra-thin monometallic cobalt layered double hydroxides nanomaterials as efficient NO2 gas sensor at room temperature

Monometallic cobalt layered double hydroxides (Co-LDHs) were synthesized using a simple hydrothermal method. 2-methylimidazole (MIm) was selected as a functional agent. The functionalization and optimization has access to the CCM...

Mixed Metal Oxide by Calcination of Layered Double Hydroxide: Parameters Affecting Specific Surface Area

Mixed metal oxide (MMO) is one of the widely utilized ceramic materials in various industries. In order to obtain high performance, the specific surface area of MMO should be controlled. Calcination of layered double hydroxide (LDH) is a versatile way to prepare MMO with homogeneous metal distribution and well-developed porosity. Although researchers found that the specific surface area of LDH-originated MMO was relatively high, it had not been systematically investigated how the surface area is controlled under a certain parameter. In this review, we summarized LDH-originated MMO with various starting composition, calcination temperature, and pore developing agent in terms of specific surface area and porosity. Briefly, it was represented that MMOs with Mg-Al components generally had higher specific surface area than Mg-Fe or Zn-Al components. Calcination temperature in the range 300–600 °C resulted in the high specific surface area, while upper or lower temperature reduced the values. Pore developing agent did not result in dramatic increase in MMO; however, the pore size distribution became narrower in the presence of pore developing agents.

Efficient thermal- and photocatalysts made of Au nanoparticles on MgAl-layered double hydroxides for energy and environmental applications

Composites of the noble metal Au supported on MgAl-LDHs were prepared by a simple impregnation-reduction method to be used as thermal- and photocatalysts for the photocatalytic degradation of ciprofloxacin and thermocatalytic decomposition of formic acid to produce hydrogen. A collection of techniques, including X-ray diffraction (XRD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) were employed to determine the structure and morphology properties of the as-prepared Au/MgAl-LDHs. The presence of surface Au(0) in Au/MgAl-LDHs was confirmed by TEM and XPS analyses. For the first time, we compared the effect of the surfactant PVP on the catalyst and found that the Au/MgAl-LDH composite with Au particle size of 2-8 nm had better catalytic activity than the (PVP@Au)/MgAl-LDH composite with Au particle size in the range of 1-5 nm. The sizes of Au NPs in the two catalysts were similar but had different effects on the catalytic performance. This indicated that the addition of PVP had an inhibitory effect on the catalytic activity of the catalyst. To evaluate the photostability of Au/MgAl-LDHs, recycle experiments for the photocatalytic degradation of ciprofloxacin were performed, and it was found that Au/MgAl-LDHs had good stability. Finally, we also applied Au/MgAl-LDHs in environmental catalysis and energy catalysis; we hope that they will be useful in practical applications.