Synthesis and characterization of polybenzoxazine/clay hybrid nanocomposites for UV light shielding and anti-corrosion coatings on mild steel

Enhancing corrosion resistance with chemically modified aluminum oxide in UV-curable coatings applied to steel surfaces

This study introduces a novel, environmentally sustainable epoxidized soybean oil acrylate (ESOA) nanocomposite coating containing nAl2O3-silane nanoparticles (ESOA@TMPTA-nAl2O3-Silane), which was fabricated using ultraviolet (UV) curing technology. As far as we know, this is the first study to incorporate aluminum oxide nanoparticles (nAl2O3) modified through covalent bonding with a reactive diluent monomer, tripropylene glycol diacrylate (TPGDA), and a coupling agent to enhance their dispersibility and interaction within the polymer matrix. Comprehensive characterization techniques, including Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), UV-spectroscopy, energy-dispersive X-ray spectroscopy (EDX), and transmission electron microscopy (TEM), confirmed the nanocomposite's structural and polymer morphological enhancements. Electrochemical impedance spectroscopy (EIS) demonstrated a substantial increase in polarization resistance (Rp), rising from 25.6 kΩ cm2 for the unmodified polymer to 288.7 kΩ cm2 upon the incorporation of (8 wt%) nAl2O3-Silane. In a similar vein, Potentiodynamic polarization (PDP) exhibited a significant decrease in corrosion current density (icorr), diminishing from 0.82 to 0.059 µA/cm2, thereby achieving an inhibition efficiency exceeding 99%. Additionally, the salt spray test data showed a considerable improvement in the rust degree from 3 to 8G under identical conditions. The data demonstrates the outstanding corrosion resistance characteristics that the nAl2O3-Silane nanoparticles provided when coupled with the steel substrate. This improvement is attributed to the excellent dispersion, excellent barrier properties, transparency of the resulting coatings and strong adhesion of nAl2O3-Silane dispersed in the polymer matrix.

Clay-polymer nanocomposites for effective water treatment: opportunities, challenges, and future prospects

The metal intoxication and its associated adverse effects to humans have led to the research for development of water treatment technologies from pollution hazards. Therefore, development of cheaper water remediation technologies is more urgent than ever. Clays and clay minerals are naturally occurring, inexpensive, non-toxic materials possessing interesting chemical and physical properties. As a result of interesting surface properties, these have been developed as efficient absorbent in water remediation. Recently, clay-polymer nanocomposites have provided a cost-effective technological platform for removing contaminants from water. Covering research advancements from past 25 years, this review highlights the developments in clay-polymer nanocomposites and their advanced technical applications are evaluated with respect to the background and issues in remediation of toxic metals and organic compounds from water. The extensive analysis of literature survey of more than two decades suggests that future work need to highlight on advancement of green and cost-effective technologies. The development of understanding of the interaction and exchange between toxin and clay-polymer composites would provide new assembly methods of nanocomposites with functional molecules or nanomaterials need to be extended to increase the detection and extraction limit to parts per trillion.

Construction novel polybenzoxazine coatings exhibiting corrosion protection of mild steel at different concentrations in a seawater solution

In this work, a new and effective polymeric coating is used to improve mild steel's corrosion resistance. The coating incorporates a Schiff base moiety into a benzoxazine (BZ) precursor, resulting in improved protection against corrosion. The SF-Tol-BZ polymerization behavior and thermal properties were studied using differential scanning calorimetry (DSC) and thermalgravimetric analysis (TGA), respectively, at different curing temperatures. The poly(SF-Tol-BZ) cured at 240 °C had a Td10 value of 604 °C and a Tg of 225 °C. The efficacy of poly(SF-Tol-BZ) coatings in protecting mild steel (MS) from corrosion in a NaCl (3.5%) solution at room temperature was evaluated using various corrosion measurements, including open circuit potential (OCP), and electrochemical impedance spectroscopy (EIS). The results showed that increasing the poly(SF-Tol-BZ) concentration led to a corresponding increase in its protective efficiency, reaching a maximum of 92% at a concentration of 300 g/L. The coatings also exhibited a 24-fold increase in Rct values and a one-order-of-magnitude reduction in CPE compared to the bare mild steel. Finally, the poly(SF-Tol-BZ) precursors demonstrated a CO2 uptake of 23 mg g-1 (measured at 298 K).

Construction of novel polybenzoxazine coating precursor exhibiting excellent anti-corrosion performance through monomer design

In this study, we utilized salicylaldehyde (SA) and p-toluidine (Tol-NH₂) to synthesize 2-(Z)[(4-methylphenyl)imino]methylphenol (SA-Tol-SF), which was then reduced to 2-[(4-methylphenyl)amino]methylphenol, producing SA-Tol-NH. SA-Tol-NH was further reacted with formaldehyde to create SA-Tol-BZ monomer. Poly(SA-Tol-BZ) was produced by thermally curing it at 210 °C, after synthesizing it from SA-Tol-BZ. The chemical structure of SA-Tol-BZ was analyzed using various analytical techniques such as FT-IR, ¹H NMR spectroscopy, and ¹³C NMR spectroscopy TGA, SEM, DSC, and X-ray analyses. Afterward, we applied the obtained poly(SA-Tol-BZ) onto mild steel (MS) using thermal curing and spray coating techniques. To examine the anticorrosion attributes of MS coated with poly(SA-Tol-BZ), electrochemical characterization was employed. The study proved that poly(SA-Tol-BZ) coating had a high level of effectiveness in preventing corrosion on MS, with an efficacy of 96.52%, and also exhibited hydrophobic properties.

Inhibition performance of halogen-substituted benzaldehyde thiosemicarbazones as corrosion inhibitors for mild steel in hydrochloric acid solution

Halogen-substituted benzaldehyde thiosemicarbazone derivatives were synthesized and their inhibition performance for mild steel in hydrochloric acid solution were investigated systematically using weight loss measurements, electrochemical techniques, scanning electron microscopy and quantum chemical calculations. Results of weight loss measurements indicated that all these compounds exhibited excellent inhibition performance and the inhibition efficiency increased with increasing inhibitor concentrations. Polarization results revealed that the synthesized benzaldehyde thiosemicarbazone derivatives were mixed-type inhibitors. Adsorption of these compounds onto a mild steel surface was mainly chemisorption and complied with the Langmuir adsorption isotherms. Both theoretical calculations and experimental measurements suggested that the inhibition efficiency of these compounds followed the order of Br-BT > Cl-BT > F-BT > H-BT.

Synthesis of 1,8-Naphthyridines by the Ionic Liquid-Catalyzed Friedlander Reaction and Application in Corrosion Inhibition

A several of basic ionic liquids (ILs) were synthesized as green solvents and catalysts for the preparation of 1,8-naphthyridyl derivatives via the Friedlander reaction. [Bmmim][Im] exhibited remarkable catalytic activity to achieve the synthetic targets, and the reaction conditions were optimized. The model product 2,3-diphenyl-1,8-naphthyridine (1,8-Nap), with carboxyethylthiosuccinic acid (CETSA) to form an IL corrosion inhibitor ([1,8-Nap][CETSA]), and its corrosion inhibition performance for Q235 steel in 1 M HCl were researched by weight loss measurements, and the results showed that the inhibition efficiency was 96.95% when the concentration of [1,8-Nap][CETSA] was 1 mM at 35 °C. The electrochemical test verified that [1,8-Nap][CETSA] acted as a mixed-type inhibitor but mainly exhibited cathodic behavior. The inhibitor adsorbed on the metal surface was further proved by surface topography analysis.