Pelletizing of lignocellulosic wastes as an environmentally friendly solution for the energy supply: insights on the properties of pellets from Brazilian biomasses

Key fuel characteristics and techno-economic aspects of torrefied rubberwood biomass pellets produced by incorporating various cassava-based binders at varied doses

Improving energy content and hydrophobic nature of woody biomass can be pursued through torrefaction. This gives torrefied biomass with a low bulk density, potentially increasing storage and transport costs. To overcome this issue, densifying the torrefied biomass is necessary. However, poor binding of particles makes densification challenging without using a binder. Therefore, the aim of this study was to investigate the physicochemical characteristics and techno-economic aspects of torrefied rubberwood biomass (TRWB) when pelletized using various cassava-based binders at different blending ratios. The selected binders included cassava starch (CS), cassava pulp (CP), and cassava chip (CC). Each binder at 5%, 10%, or 15% (wt.) was mixed with TRWB and water before pelletizing using a flat die machine. The results revealed that pelletizing TRWB with different cassava-based binders at various blending ratios influenced the physicochemical characteristics of the TRWB pellets, particularly dimensions, bulk density, fuel and atomic ratios, and energy content. The TRWB pellets demonstrated energy densities in the range of 7.95-11.39 GJ/m3, and their mechanical durability and fine content fell within acceptable ranges. The TRWB pellets maintained their shape during 120 min of water soaking, with water absorption levels varying by binder dose. The pelletizing ability, material, and energy costs of TRWB pellets depend on binder type and dose. CP can be applied as a binder for pelletizing torrefied rubberwood biomass. However, the mechanical durability of the product needs to be above the user requirement or standard.

Torrefaction of kraft pulp mills sludges

Torrefaction emerges as an industrial process that increases the energy content of conventional biomass. Primary and secondary sludge are the main solid residues generated in the Effluent Treatment Plants of bleached kraft pulp mills, and can be considered as biomass. Typically, these wastes are sent to industrial landfills. The present study aimed to evaluate the technical feasibility of transforming the primary sludge (PS), secondary sludge (SS) and mixed sludges (MIX) into torrefied biomass for energy generation. Three temperatures (260, 290 and 320 °C) and three residence times (20, 40 and 60') were used in the sludge torrefaction process. Increasing the torrefaction temperature and residence time of the sludges produced several benefits on their physical and chemical properties. They promoted an increase in the heating value, due to the elimination of less energetic compounds and the concentration of the fixed carbon content; caused a reduction of moisture, with a consequent increase in the lower heating value of the sludges; and led to a high energy yield and an increased energy density, important parameters in sludges energy generation. The treatment at 320 °C for 60' obtained increases of 76%, 27% and 41% over the reference, for PS, SS and MIX, respectively.

Exploration of characteristics and synthesis gas suitability for heat generation of coffee biomass pellets produced by single and co-pelletization

Production of coffee beans generates various types of biomass that can be applied as bioenergy for drying and roasting the beans. Thus, the aims of this study were to explore the characteristics of coffee biomass pellets (CBPs) produced from coffee cherry pulp (CCP), coffee parchment (CPM), and expired green coffee beans (ECB) by single and co-pelletization. The CBPs were then used to produce the synthesis gas in a downdraft gasifier, and the syngas properties were investigated for further heat applications. The results showed that single and co-pelletization of CCP and CPM performed well. The CBPs had good physiochemical properties in shape, size, and atomic ratios. The higher heating value and energy density of CBPs were 19.25-24.29 MJ/kg and 12.09-14.87 GJ/m3. The ash from CBPs was rich in K2O, CaO and MgO oxides, and the CPM ash had the lowest initial deformation temperature at 1136 °C. The ash samples from CBPs also had different slagging and fouling indexes. The syngas from CBPs mainly contained H2 (6.85-9.30%), CO (12.15-18.85%), and CO2 (10.85-13.75%). The heating value and tar concentration of syngas from CBPs were 3.24-4.32 MJ/m3 and 21.75-30.92 g/m3. The main chemical compounds in tar were styrene, phenol, caffeine, and pyrrole according to GC-MS. These results indicate that CCP and CPM have potential for pelletization and gasification to generate heat needed for coffee bean processing.

Environment friendly emerging techniques for the treatment of waste biomass: a focus on microwave and ultrasonication processes

In the recent past, an increasing interest is mostly observed in using microwave and ultrasonic irradiation to aid the biological conversion of waste materials into value-added products. This study is focused on various individual impacts of microwaves and ultrasonic waves for the treatment of biomass before the synthesis of value-added products. Following, a comprehensive review of the mechanisms governing microwaves and ultrasonication as the treatment methods, their effects on biomass disruption, solubilization of organic matter, modification of the crystalline structure, enzymatic hydrolysis and production of reducing sugars was performed. However, based on the lab-scale experiments evaluated, microwaves and ultrasonication were studied to be economically and energetically ineffective despite their beneficial effects on the waste biomass. This article reviews some of the difficulties associated with using microwaves and ultrasonic irradiation for the efficient processing of waste biomasses and identified some potential directions for future study.

Integrated assessment of volatile organic compounds from industrial biomass boilers in China: emission characteristics, influencing factors, and ozone formation potential

Industrial biomass boilers (IBBs) are widely promoted in China as a type of clean energy. However, they emit large amount of volatile organic compounds (VOCs) and the emission characteristics and the underlying factors are largely unknown due to the sampling difficulties. In this study, three wood pellet-fueled and two wood residue-fueled IBBs were selected to investigate the characteristics of VOC emissions and to discover their underlying impacting factors. The emission factor of VOCs varied from 21.6 ± 2.8 mg/kg to 286.2 ± 10.8 mg/kg for the IBBs. Oxygenated VOCs (OVOCs) were the largest group, contributing to 30.3 - 73.6% of the VOC emissions. Significant differences were revealed in the VOC source profiles between wood pellet-fueled and wood residue-fueled IBBs. Operating load, excess air, furnace temperature, and fuel type were identified as the primary factors influencing VOC emissions. The excess air coefficient should be limited below 3.5, roughly corresponding to the operating load of 62% and furnace temperature of 630 °C, to effectively reduce VOC emissions. VOC emissions also showed great differences in different combustion phases, with the ignition phase having much greater VOC emissions than the stable combustion and the ember phases. The ozone formation potential (OFP) ranged from 4.3 to 31.2 mg/m³ for the IBBs, and the wood residue-fueled IBBs yielded higher OFP than the wood pellet-fueled ones. This study underscored the importance of OVOCs in IBB emissions, and reducing OVOC emissions should be prioritized in formulating control measures to mitigate their impacts on the atmospheric environment and human health.

Upgrading of banana leaf waste to produce solid biofuel by torrefaction: physicochemical properties, combustion behaviors, and potential emissions

This study is the first report that focuses on investigating the effects of torrefaction on the bioenergy-related properties, combustion behavior, and potential emissions of banana leaf waste (BLW). Experiments were first conducted in a bench-scale fixed-bed reactor operating at light (220 °C), mild (250 °C), and severe (280 °C) torrefaction conditions to torrefy the raw BLW. Torrefaction pretreatments reduced the weight of the raw BLW by about 60%, but the resulting solid biofuel can preserve up to 77% of the energy content of the raw biomass. It was found that torrefied BLW contains more concentrated fixed carbon than the raw BLW, volatile matter content of up to 59.8 wt.%, and a higher HHV of up to 20.7 MJ kg^-1 with higher concentrations of carbon, nitrogen, and ash. Bulk density increased 13.0% over the raw BLW, and the torrefied BLW became a solid biofuel with 51.5% greater energy density under the severe torrefaction condition. The upgrading of BLW by torrefaction enhanced its combustion performance in terms of comprehensive combustion, ignition, burnout, and flammability indices. Compared with commercial hard coal, BLW torrefied at the mild condition (250 °C) had lower potential emissions per unit of energy, 25.3% less CO₂ emission, 3.1% less CO emission, 96.4% less SO₂ emission, and 18.4% less dust emission, except for NO_X emission. This study conclusively indicates that BLW after torrefaction has enhanced bioenergy-related properties, improved combustion performance, and reduced emissions potential, proving to be a promising method for its valorization.

Effect of compacting conditions on the viscoelastic properties of banana leaf waste and briquette quality

This study evaluated the effects of the temperature and pressure used when compacting banana leaves on viscoelastic properties and briquette quality. Banana leaves with 12.4% of humidity were milled at two ranges of average particle size. The briquetting was carried out in a cylinder-piston device coupled to a universal mechanical test machine, under different compacting temperatures (30 and 120 °C) and pressures (20, 40 and 60 MPa). Several parameters, including compacting module, porosity index, final density, critical density, compacting energy, compression ratio, higher heating value, and energy density, were investigated. The banana leaf particles smaller than 1.7 mm performed better during compaction, with low compacting resistance. Temperature showed less influence on final density than pressure. The increase of pressure contributed to decreasing the compacting module and to achieving denser briquettes. It was not necessary to apply high temperature to obtain briquettes with high final density and energy density. The optimum briquetting process parameters identified can be used to produce briquettes from banana leaves at an industrial scale with an extruder. Briquetting adds value to banana leaf waste and reduces environmental pollution.

Quality of Pellets Obtained from Whole Trees Harvested from Plantations, Coppice Forests and Regular Thinnings

Woody biomass represents a sustainable type of fuel that is marketed directly as firewood or pre-treated by grinding, drying and compressing. Densified biomass fuels provide benefits in transport, storage and handling, and wood pellets in particular are one of the most commercially attractive products. With this in mind, the objective of the presented research was to evaluate the quality of various pellets obtained from different tree parts of five species (and various age): Eucalyptus spp., Fagus sylavtica L., Pinus eldarica Medw., Pinus radiata D.Don, and Robinia pseudoacacia L. In all the analysed cases, the wooden material was harvested according to the whole tree system (WTS), with their branches and leaves. The samples were chipped, refined by a shredder and dried. Pelletisation was finally carried out using a 4 kW Bianco line (Cuneo, Italy) pelletiser. Physical and chemical analyses were undertaken to determine the quality of the pellets as an energy source. Results of this classification showed that the best pellets, mostly due to better mechanical properties, were from plantation trees of Eucalyptus spp. (6- and 3-year-old) and from thinnings of Fagus sylavtica L. (70-year-old), whereas the least attractive types were made from 18-year-old, coppice Eucalyptus spp. and 3-year-old Robinia pseudoacacia L. Regarding the classification developed within this study, all the pellet types were found to be classifiable as none exceeded the toxic content limit. In terms of the influence of the species, management system and stem age on pellet quality, this study showed the presence of a link between cycle duration and pellet quality, with increasing stem age resulting in better pellet characteristics.

Valorization of Vine Tendrils Resulted from Pruning as Densified Solid Biomass Fuel (Briquettes)

Concerns over the past few decades have focused, more than ever, on finding and implementing efficient, handy, and renewable sources to reduce pollution. Biomass, in general, and biomass from annual vine cuttings, are renewable sources that can be used by a large amount of the population. Biomass densification in the form of briquettes is an efficient method of obtaining a biofuel with the same characteristics as wood. The production of densified material as a briquette consists of sampling, drying naturally, chopping, grinding and briquetting the vine cuttings. The obtained results showed that the size of the briquettes met the requirements imposed by the standard, with a length between 185 mm and 400 mm and a diameter of 58 ± 0.75 mm, the humidity of the briquettes varying between 5.42%, at Sauvignon Blanc and 7.98% for Pinot Noir, while the durability of the briquettes registered minimum values of 98.17% for Muscat Ottonel and a maximum of 99.14% for Feteasca Neagra, and a unit density with values between 1227 kg/m3 for Feteasca Alba and 1389 kg/m3 for Pinot Noir. The conclusions of these experiments are promising, showing that the densification of biomass from vines cuttings qualifies within the standard requirements for obtaining a valuable biofuel.

Assessment of Cow Dung Pellets as a Renewable Solid Fuel in Direct Combustion Technologies

Recently, biomass application as a renewable energy source is increasing worldwide. However, its availability differs in dependence on the location and climate, therefore, agricultural residues as cow dung (CD) are being considered to supply heat and/or power installation. This paper aims at a wide evaluation of CD fuel properties and its prospect to apply in the form of pellets to direct combustion installations. Therefore, the proximate, ultimate composition and calorific value were analyzed, then pelletization and combustion tests were performed, and the ash characteristics were tested. It was found that CD is a promising source of bioenergy in terms of LHV (16.34 MJ·kg−1), carbon (44.24%), and fixed carbon (18.33%) content. During pelletization, CD showed high compaction properties and at a moisture content of 18%,and the received pellets’ bulk density reached ca. 470 kg·m−3 with kinetic durability of 98.7%. While combustion, in a fixed grate 25 kW boiler, high emissions of CO, SO2, NO, and HCl were observed. The future energy sector might be based on biomass and this work shows a novel approach of CD pellets as a potential source of renewable energy available wherever cattle production is located.