Effect of organic loading rate on the anaerobic digestion of swine waste with biochar addition

Ammonia-stressed anaerobic digestion: Sensitivity dynamics of key syntrophic interactions and methanogenic pathways-A review

The problematic anaerobic digestion (AD) of protein-rich substrates owing to their high ammonia content continues to hinder optimum methanation despite their high potential for offsetting greenhouse gas (GHG) emissions. This review focuses on the analyses of the sensitivity dynamics of key AD processes as well as the microbial interactions and exchanges that occur with them. Aside from the apparent increased risk associated with thermophilic ammonia-rich substrate AD, the marginally higher energy generation compared to mesophilic systems is not commensurate to the energy requirement. Moreover, while comparable FAN thresholds have been confirmed, TAN thresholds are susceptible to physical chemistry and so vary greatly. Profiling of the metabolic capability of front-end AD microbiome revealed Bacteroidetes, Firmicutes, and Synergistetes as some of the ammonia-resilient bacteria groups while Proteobacteria and Actinobacteria were the most fragile taxa. Besides the predominance of incomplete propionate oxidizing bacteria under ammonia stress conditions, syntrophic propionate oxidation (SPO) is usually shifted from the methylmalonyl CoA to the dismutation pathway. Furthermore, besides their different recoverability potentials, distinct methanogenic groups are differentially impacted by different ammonia species. Prevailing literature evidence suggests that conductive material assisted bioaugmentation with SAO-HM consortia, and in-situ H2 supplementation are the most effective for expediting electron transfer and relieving ammonia stress. These valuable insights should inform the design of targeted ammonia inhibition mitigation strategies.

Response of food waste anaerobic digestion to the dimensions of micron-biochar under 30 g VS/L organic loading rate: Focus on gas production and microbial community structure

Biochar modification is an effective approach to enhance its ability to promote anaerobic digestion (AD). Focusing on the physical properties of biochar, the impact of different particle sizes of biochar on AD of food waste (FW) at high organic loading rate (OLR) was investigated. Four biochar with different sizes (40-200 mesh) were prepared and used in AD systems at OLR 30 g VS/L. The research results found that biochar with a volume particle size of 102 μm (RBC-P140) had top-performance in promoting cumulative methane production, increasing by 13.20% compared to the control group. The analysis results of the variety in volatile acids and alkalinity in the system did not show a correlation with the size of biochar, but small size has the potential to improve the environmental tolerance of the system to high acidity. Microbial community analysis showed that the abundance of aceticlastic methanogen and the composition of zoogloea were optimized through relatively small-sized biochar. Through revealing the effect of biochar particle size on AD system at high OLR, this work provided theoretical guidance for regulating fermentation systems using biochar.

A comprehensive study on anaerobic digestion of organic solid waste: A review on configurations, operating parameters, techno-economic analysis and current trends

The excessive discharge and accumulation of solid organic waste into the environment is of severe concern across the globe. Thus, an efficient waste management system is important to mitigate health risks to humans, minimize harmful impacts on the environment, and ensure a sustainable ecosystem. The organic waste is converted into value-added products either using microorganisms or heat energy; these methods are commonly known as biochemical and thermochemical techniques. The biochemical process has the advantage of higher selectivity of the products and lower processing temperatures. The principal conversion processes of this category are fermentation and anaerobic digestion (AD). This review article focuses on AD, a potential method for treating organic waste and creating a variety of products with added value. Here we present the digestibility of various organic wastes, the role of microorganisms, the decomposition process, co-substrates, digester designs, biogas yields, by-products, environmental impacts, and overall techno-economical effectiveness of the process. Further, this review offers insights into new directions for AD for waste treatment and future research without compromising the overall feasibility and environmental sustainability.

Mechanistic insights into synergistic facilitation of copper/zinc ions and dewatered swine manure-derived biochar on anaerobic digestion of swine wastewater

Biochar-assisted anaerobic digestion (AD) has been proposed an advanced system for swine wastewater (SW) management. However, the effects of metallic nutrients in SW, such as copper/zinc ions (Cu2+/Zn2+), on the biochar-assisted AD of SW are not well understood. This study investigated the influences of individual Cu2+/Zn2+ or dewatered swine manure-derived biochar, as well as their combined additions, on the AD of SW. The results showed that exposure to 50 mg/L Cu2+/Zn2+ temporary inhibited methane production, but the addition of 20 g/L biochar alleviated this inhibition by shortening the methanogenic lag time and increasing methane yield. Following a period of acclimation, both Cu2+/Zn2+ and biochar promoted methane production, although metagenomic analysis revealed distinct mechanisms underlying their promotion. Cu2+/Zn2+ enhanced ATP processing, including electron exchange between NADH/NAD+ and succinate/fumarate transformation, by 26.0-35.8%. Additionally, the gene encoding Coenzyme M methylation was upregulated by 36.2% along with enrichments of Methanocullus and Methanosarcina, contributing to accelerated hydrolysis and methanogenesis rates by 54.7% and 44.8%, respectively. On the other hand, biochar mainly stimulated bacterial F-type ATPase activities by 28.4%, likely facilitating direct interspecies electron transfer between Geobacter and Methanosarcina for syntrophic methanogenesis. The combined addition of Cu2+/Zn2+ and biochar resulted in "win-win" benefits, significantly increasing the maximum methane production rate from 40.3 mL CH4/d to 53.7 mL CH4/d. Moreover, the introduction of biochar into AD of SW facilitated the transformation of more Cu2+/Zn2+ from a reducible Fe-Mn oxides form to a residual form, which potentially reduced the metallic toxicity of the digestate for soil amendment. The findings of this study provide novel insights into understanding the synergistic impacts of heavy metals and biochar in regulating SW during AD, as well as the management of associated digestate.

Advances, trends and challenges in the use of biochar as an improvement strategy in the anaerobic digestion of organic waste: a systematic analysis

A recently strategy applied to anaerobic digestion (AD) is the use of biochar (BC) obtained from the pyrolysis of different organic waste. The PRISMA protocol-based review of the most recent literature data from 2011-2022 was used in this study. The review focuses on research papers from Scopus® and Web of Knowledge®. The review protocol used permits to identify 169 articles. The review indicated a need for further research in the following challenges on the application of BC in AD: i) to increase the use of BC in developing countries, which produce large and diverse amounts of waste that are the source of production of this additive; ii) to determine the effect of BC on the AD of organic waste under psychrophilic conditions; iii) to apply tools of machine learning or robust models that allow the process optimization; iv) to perform studies that include life cycle and technical-economic analysis that allow identifying the potential of applying BC in AD in large-scale systems; v) to study the effects of BC on the agronomic characteristics of the digestate once it is applied to the soil and vi) finally, it is necessary to deepen in the effect of BC on the dynamics of nitrogen and microbial consortia that affect AD, considering the type of BC used. In the future, it is necessary to search for new solutions in terms of the transport phenomena that occurs in AD with the use of BC using robust and precise mathematical models at full-scale conditions.

Impacts of lignite and biochar addition on anaerobic digestion of and fertilizer production from dairy manure

Anaerobic digestion (AD) is one of the most popular technologies to convert organic residues into renewable energy. The use of additives has been shown to increase the process stability and degradation efficiency during AD. However, little attention has been paid to the associated fertilizer production. Thus, this study aims to simultaneously investigate the impact of biochar and lignite on AD and fertilizer production of dairy manure in semi-continuous experiments. Results show that compared to the biogas production rate (BPR) of the reference (394.01 ± 0.39 lN/(kgVS∙d), lignite can increase BPR by 4.98 %, whereas no impact on BPR was detected due to biochar addition. This indicates that higher O/C and H/C ratios attributed to lignite are a dominant factor influencing BPR, while high specific surface is not beneficial. Nitrogen yield in the solid phase was increased by 19.47 % (lignite) and 14.65 % (biochar), significantly promoting the utilization of digestate as solid nitrogen fertilizer.

Stimulating anaerobic digestion to degrade recalcitrant organic pollutants: Potential role of conductive materials-led direct interspecies electron transfer

This review aims to provide a comprehensive understanding of the potential of CMs-dominated DIET in the degradation of recalcitrant organic pollutants in AD. The review covers the mechanisms and efficiencies of recalcitrant organic pollutant degradation by CMs-dominated DIET, the comparison of degradation pathways between DIET and chemical treatment, recent insights on DIET-enhanced degradation, and the evaluation of the potential and future development of CMs-dominated DIET. The review emphasizes the importance of coupled syntrophic microorganisms, electron flux, and physicochemical properties of CMs in enhancing the degradation performance of AD. Additionally, it highlights the advantages of DIET-led syntrophic metabolism over traditional oxidation technologies in terms of environmental friendliness and efficiency. Finally, the review acknowledges the potential risks associated with introducing CMs into AD systems and provides guidance for waste treatment and energy recovery.

Biochar symbiosis in anaerobic digestion to enhance biogas production: A comprehensive review

In recent years, anaerobic digestion (AD) has gained popularity as a practical method for generating clean energy and efficiently managing organic waste. However, the effectiveness of the reactor is compromised by the accumulation of ammonia, acids, and nutrients, leading to inhibition and instability. Because of its adaptability, biochar (BC) has sparked a substantial interest in biogas production and can be created by charring biomass and waste materials. Adding BC to the AD process could yield the following benefits: mitigating toxic inhibition, reducing the duration of the methanogenic lag phase, immobilising functional bacteria, and enhancing the rate of electron transfer between methanogenic and acetogenic microorganisms. Nonetheless, there remains to be more comprehensive knowledge regarding the multifaceted function of BC and its intricate mechanisms in the generation of biogas in AD. The research summarises scattered information from the literature on BC production from various feedstocks and factors affecting its characteristics. Additionally, a comprehensive analysis of the utilisation of BC as an additive within AD is presented here, emphasising how BC characteristics impact AD processes and how they effectively engage key challenges.

Biochar-assisted anaerobic membrane bioreactor towards high-efficient energy recovery from swine wastewater: Performances and the potential mechanisms

A high-efficient energy recovery system of biochar-assisted anaerobic membrane bioreactor (BC-AnMBR) was established for swine wastewater treatment. Comparing with a conventional AnMBR, biochar addition accelerated volatile fatty acids (VFA) degradation during start-up stage, thereby shortened start-up duration by 44.0 %. Under a high organic loading rate (OLR) of 21.1 gCOD/L/d, BC-AnMBR promoted COD removal efficiency from 90.1 % to 95.2 %, and maintained a high methane production rate of 4.8L CH₄/L/d. The relative abundance of Methanosaeta declined from 53.9 % in conventional AnMBR to 21.0 % in BC-AnMBR, whereas that of Methanobrevibacter dramatically increased from 10.3 % to 70.9 %, respectively. Metabolic pathway analysis revealed that biochar not only strengthened hydrogenotrophic methanogenesis pathway, but also upregulated the genes encoding electron transfer carriers and riboflavin metabolism, suggesting the role of biochar facilitating direct interspecies electron transfer for syntrophic methanogenesis. The excellent energy yield performances under high OLR confirmed BC-AnMBR as an advanced system for high-strength swine wastewater treatment.

Enhancing anaerobic co-digestion of primary settled-nightsoil sludge and food waste for phosphorus extraction and biogas production: effect of operating parameters and determining phosphorus transformation

The study aimed to comprehensively determine P extraction efficiency and co-digestion of food waste (FW) and primary settled-nightsoil sludge (PSNS) process performance influenced by different hydraulic retention times (4, 7, 10, and 15 days) and mixture ratios of FW:PSNS in substrates (100:0, 75:25, 50:50, 25:75, and 0:100). P-transformation was evaluated to identify P fractionation in both supernatant and sludge accumulated in reactors. The results showed that anaerobic co-digestion was inhibited by the accumulation of undigested feedstock due to higher %PSNS found in AD4 (25FW:75PSNS) and AD5 (100PSNS). A more stable process was found in AD2 (75FW:25PSNS) under hydraulic retention time (HRT) 15 days in which COD removal efficiency and P release were 97.2 and 80.2%, respectively. This recommended condition allowed a high organic loading rate (OLR) at 12 gVS/L/day resulting in the highest biogas yield of 0.93 L/L/day. Distribution of P data demonstrated that most of P in feedstock was deposited and accumulated in sediment up to 97.8%. Poor biodegradability resulting from using shortened HRT led to high increased P-solid content in effluent. In addition, available P in effluents and accumulated P-solids in sediment obtained from the AcoD process has the potential to serve as sources for P recovery.

Conductive materials as fantastic toolkits to stimulate direct interspecies electron transfer in anaerobic digestion: new insights into methanogenesis contribution, characterization technology, and downstream treatment

Direct interspecies electron transfer (DIET) stimulated by conductive materials (CMs) enables intercellular metabolic coupling that can address the unfavorable thermodynamical dilemma inherent in anaerobic digestion (AD). Although the DIET mechanism and stimulation have been extensively summarized, the methanogenesis contribution, characterization techniques, and downstream processes of CMs-led DIET in AD are surprisingly under-reviewed. Therefore, this review aimed to address these gaps. First, the contribution of CMs-led DIET to methanogenesis was re-evaluated by comparing the effect of various factors, including volatile fatty acids, free ammonia, and functional enzymes. It was revealed that AD systems are usually intricate and cannot allow the methanogenesis stimulation to be singularly attributed to the establishment of DIET. Additionally, considerable attention has been attached to the characterization of DIET occurrence, involving species identification, gene expression, electrical properties, cellular features, and syntrophic metabolism, suggesting the significance of accurate characterization methods for identifying the syntrophic metabolism interactions. Moreover, the type of CMs has a significant impact on AD downstream processes involving biogas purity, sludge dewaterability, and biosolids management. Finally, the central bottleneck consists in building a mathematical model of DIET to explain the mechanism of DIET in a deeper level from kinetics and thermodynamics.

The effect of heat pre-treatment on the anaerobic digestion of high-solid pig manure under high organic loading level

Since more and more large-scale farms appear in China and changes in fecal sewage source disposal, the production of high-concentration solid manure waste is also increasing, and its conversion and utilization are gaining attention. This study investigated the effect of heat pre-treatment (HPT) on the thermophilic anaerobic digestion (AD) of high-solid manure (HSM). Pig manure (PM) feed with a total solids of 13% was used for the HPT and subsequent anaerobic digestion (AD) test. The HPT was carried out at 60°C, 80°C, and 100°C, respectively, for 15 min after the heating reached the set temperature. The results show that HPT led to PM feed COD solubilization, observing a maximum increase of 24.57% after pretreated at 100°C, and the treated PM feed under this condition received the maximum methane production potential of 264.64 mL·g−1 VS in batch AD test, which was 28.76% higher than that of the untreated group. Another semi-continuous AD test explored the maximum volume biogas production rate (VBPR). It involves two organic loading rates (OLR) of 13.4 and 17.8 g VSadded·L−1·d−1. The continuous test exhibited that all the HPT groups could produce biogas normally when the OLR increased to the high level, while the digester fed with untreated PM showed failure. The maximum VBPR of 4.71 L L−1·d−1 was observed from PM feed after pre-treated at 100°C and running at the high OLR. This reveals that thermal treatment can weaken the impact of a larger volume of feed on the AD system. Energy balance analysis demonstrates that it is necessary to use a heat exchanger to reuse energy in the HPT process to reduce the amount of energy input. In this case, the energy input to energy output (Ei/Eo) ranged from 0.34 to 0.55, which was much less than one, suggesting that biogas increment due to heat treatment can reasonably cover the energy consumption of the pre-treatment itself. Thus combining HPT and high-load anaerobic digestion of PM was suitable.

Insights into the role of biochar on the acidogenic process and microbial pathways in a granular sulfate-reducing up-flow sludge bed reactor

In this study, the effect of biochar on sulfate reduction and anaerobic acidogenic process was explored in a granular sulfate-reducing up-flow sludge bed reactor in both long-term operation and batch tests. Both bioreactors had a high sulfate reduction efficiency of over 95% during the long-term operation, while the reactor with biochar addition showed higher sulfate reduction efficiency and stronger robustness against volatile fatty acids accumulation with a higher organic loading and sulfate loading rate. Batch tests showed that adding biochar significantly lessened the lag phase of the sulfate-reducing process, accelerated the adaption of acidogens, and facilitated both production and utilization of volatile fatty acids. The microbial pathways proved that biochar could regulate the acidification fermentation pathway and facilitate the enrichment of assimilative desulfurization bacteria. Overall, this study revealed that the acidogenic sulfate-reducing metabolic pathway could be enhanced by biochar, offering a potential application for effective sulfate-laden wastewater treatment.

The role of biochar on alleviating ammonia toxicity in anaerobic digestion of nitrogen-rich wastes: A review

This paper reviewed the mechanisms of biochar in relieving ammonia inhibition. Biochar affects nitrogen-rich waste's anaerobic digestion (AD) performance through four ways: promotion of direct interspecies electron transfer (DIET) and microbial growth, adsorption, pH buffering, and provision of nutrients. Biochar enhances the DIET pathway by acting as an electron carrier. The role of DIET in relieving ammonia nitrogen may be exaggerated because many related studies don't provide definite evidence. Therefore, some bioinformatics technology should be used to assist in investigating DIET. Biochar absorbs ammonia nitrogen by chemical adsorption (electrostatic attraction, ion exchange, and complexation) and physical adsorption. The absorption efficiency, mainly affected by the properties of biochar, pH and temperature of AD, can reach 50 mg g^-1 on average. The biochar addition can buffer pH by reducing the concentrations of VFAs, alleviating ammonia inhibition. In addition, biochar can release trace elements and increase the bioavailability of trace elements.

Effects of substrate organic composition on mesophilic and thermophilic anaerobic co-digestion of food waste and paper waste

Facing the huge output of food waste (FW) and paper waste (PW), long-term semi-continuous experiments were carried out to investigate the effect of the substrate organic composition on mesophilic and thermophilic anaerobic co-digestions (Co-ADs) of their mixtures. The experimental results showed that the organic composition of the substrate affected the biogas and methane production and yield of the two Co-ADs of the FW and PW mixtures, and its effect on thermophilic Co-AD (Co-TAD) was lower than that on mesophilic Co-AD (Co-MAD). The two Co-ADs had similar biogas (2.158 ± 0.136 L/L/d and 2.183 ± 0.142 L/L/d) and methane production (1.245 ± 0.082 L/L/d and 1.279 ± 0.088 L/L/d), and organic matter degradation (81.79 ± 1.07% and 83.81 ± 1.09%) when the substrate organic composition was carbohydrates:proteins:lipids = 6.8:1.8:1 (low carbohydrate composition, FW:PW = 4:1). When the substrate organic composition was carbohydrates:proteins:lipids = 13.5:2:1 (high carbohydrate composition, FW:PW = 1:1), the thermophilic temperature was more favorable than the mesophilic temperature for the Co-AD of FW and PW mixtures. The characteristics (pH, total ammonia, total volatile fatty acids, and total alkalinity) of the Co-TAD digestate were more sensitive to changes in the organic composition of the substrate than those of the Co-MAD digestate. Increasing the carbohydrate content of the FW:PW mixture lowered the production of biogas and methane, and degradation of organic matter in both Co-ADs.

When dewatered swine manure-derived biochar meets swine wastewater in anaerobic digestion: A win-win scenario towards highly efficient energy recovery and antibiotic resistance genes attenuation for swine manure management

This work explored the feasibility of dewatered swine manure-derived biochar (DSMB) as an additive to facilitate anaerobic digestion (AD) of swine wastewater for energy recovery and antibiotic resistance genes (ARG) attenuation enhancements. With 20 g/L DSMB assistance, the methanogenic lag time of swine wastewater was shortened by 17.4-21.1%, and the maximum CH₄ production rate increased from 40.8 mL/d to 48.3-50.5 mL/d, among which DSMB prepared under 300 °C exhibited a better performance than that prepared under 500 °C and 700 °C. Integrated analysis of DSMB electrochemical properties, microbial electron transfer system activity, and microbial community succession revealed the potential of DSMB-300 to act as redox-active electron transfer mediators between syntrophic microbes to accelerate syntrophic methanogenesis via potential direct interspecies electron transfer. Meanwhile, DSMB preparation by pyrolysis dramatically reduced ARG abundance by almost 4 logs. Adding DSMB into AD not only strengthened the attenuation efficiency of ARG in the original swine wastewater, but also effectively controlled the potential risk of horizontal gene transfer by mitigating 74.8% of the mobile gene elements abundance. Accordingly, we proposed a win-win scenario for bio-waste management in swine farms, highlighting the more advanced energy recovery and ARG attenuation compared to the current status.

Feasibility of Coupling Anaerobic Digestion and Hydrothermal Carbonization: Analyzing Thermal Demand

Anaerobic digestion is a biological process with wide application for the treatment of high organic-containing streams. The production of biogas and the lack of oxygen requirements are the main energetic advantages of this process. However, the digested stream may not readily find a final disposal outlet under certain circumstances. The present manuscript analyzed the feasibility of valorizing digestate by the hydrothermal carbonization (HTC) process. A hypothetical plant treating cattle manure and cheese whey as co-substrate (25% v/w, wet weight) was studied. The global performance was evaluated using available data reported in the literature. The best configuration was digestion as a first stage with the subsequent treatment of digestate in an HTC unit. The treatment of manure as sole substrate reported a value of 752 m3/d of biogas which could be increased to 1076 m3/d (43% increase) when coupling an HTC unit for digestate post-treatment and the introduction of the co-substrate. However, the high energy demand of the combined configurations indicated, as the best alternative, the valorization of just a fraction (15%) of digestate to provide the benefits of enhancing biogas production. This configuration presented a much better energy performance than the thermal hydrolysis pre-treatment of manure. The increase in biogas production does not compensate for the high energy demand of the pre-treatment unit. However, several technical factors still need further research to make this alternative a reality, as it is the handling and pumping of high solid slurries that significantly affects the energy demand of the thermal treatment units and the possible toxicity of hydrochar when used in a biological process.

Anaerobic Co-Digestion of Sheep Manure and Waste from a Potato Processing Factory: Techno-Economic Analysis

Anaerobic co-digestion of sheep manure and potato waste was studied under batch and semi-continuous conditions. Biochemical methane potential tests were carried out for the different substrates before evaluating co-digestion at high-solid content. The reactors presented stable performance under mesophilic conditions, at an organic loading rate (OLR) of 3.5–4.0 kg VS/m3 and a hydraulic retention time (HRT) of approximately 20 days. Increasing the OLR of semi-continuous reactors decreased the methane yield and degradation efficiency of the digestion. Methane-specific production was in the range of 196 and 467 mL CH4/g vs. (sheep manure system and co-digestion, respectively). Based on the experimental data obtained, a techno-economic study was performed for wet and solid-state fermentation systems, with the first configuration presenting better results. The economic feasibility of the hypothetical plant was analyzed considering the variability in electricity and compost selling prices. The economic feasibility of the plant was determined with an electricity selling price of EUR 0.25/kWh, and assuming a centralized plant serving several farmers. Still, this price was considered excessive, given the current electricity market values.

High-Solid Anaerobic Digestion: Reviewing Strategies for Increasing Reactor Performance

High-solid and solid-state anaerobic digestion are technologies capable of achieving high reactor productivity. The high organic load admissible for this type of configuration makes these technologies an ideal ally in the conversion of waste into bioenergy. However, there are still several factors associated with these technologies that result in low performance. The economic model based on a linear approach is unsustainable, and changes leading to the development of a low-carbon model with a high degree of circularity are necessary. Digestion technology may represent a key driver leading these changes but it is undeniable that the profitability of these plants needs to be increased. In the present review, the digestion process under high-solid-content configurations is analyzed and the different strategies for increasing reactor productivity that have been studied in recent years are described. Percolating reactor configurations and the use of low-cost adsorbents, nanoparticles and micro-aeration seem the most suitable approaches to increase volumetric production and reduce initial capital investment costs.