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Xiong K, Xie H, Du Y, Ning X, Zhou W, Wu T, Qu JP. Superhydrophobic Magnetic-Driven Reactor for Microliter Droplet Reaction Interface Visualization. ACS APPLIED MATERIALS & INTERFACES 2024; 16:59315-59326. [PMID: 39420760 DOI: 10.1021/acsami.4c13016] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2024]
Abstract
The development of an efficient, convenient, and cost-effective droplet-driven reactor to observe the reaction microphenomenon is crucial for investigating the chemical reaction and synthesis mechanisms. Herein, an efficient and economical strategy by combining micro-extrusion compression molding (μ-ECM) and surface modification was proposed to fabricate a superhydrophobic magnetic-driven reactor (SMDR) for microliter droplet reaction interface visualization. The wall-like array microstructures with favorable geometric uniformity and the nano-SiO2 coating with uniform dispersion endow the SMDR with robust superhydrophobicity, featuring a contact angle of 159.5 ± 1.0° and a rolling angle of 5.1 ± 0.5°. Due to the uniform dispersion of Fe3O4 in thermoplastic elastomer (TPE), the SMDR possesses sensitive magnetic responsiveness, which can drive droplets to move rapidly, continuously, and losslessly on horizontal and inclined planes, even on a plane with an inclination angle of up to 15°. Interestingly, the SMDR was successfully used to visualize the interface formation and evolution of three simple mixing/reaction processes, which provides a convenient, efficient, and low-cost method for the study of the droplet mixing reaction process and interface visualization.
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Affiliation(s)
- Kai Xiong
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Heng Xie
- School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan, Hubei 430205, China
| | - Yu Du
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Xiaowei Ning
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Weilong Zhou
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Ting Wu
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
| | - Jin-Ping Qu
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Hubei Key Laboratory of Material Chemistry and Service Failure and Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
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Wangi IP, Supriyanto, Sulistyo H, Hidayat C. Glycerolysis–interesterification in high-shear reactor using sodium silicate catalyst: effect of mixing rate on reaction kinetics. REACTION KINETICS MECHANISMS AND CATALYSIS 2023. [DOI: 10.1007/s11144-023-02383-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/28/2023]
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Guo J, Liu Y, Shan G, Li H, Li W, Qin H, Xia J, Wu J, Zhang J. The structure-effect relationship between inline high shear mixers and micromixing: Experiment and CFD simulation. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118605] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/07/2023]
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