Optimizing Phosphoric Acid plus Hydrogen Peroxide (PHP) Pretreatment on Wheat Straw by Response Surface Method for Enzymatic Saccharification

Selective degradation of hemicellulose and lignin for improving enzymolysis efficiency via pretreatment using deep eutectic solvents

Deep eutectic solvents (DESs) with different acidity and alkalinity were applied for biomass pretreatment, and the conditions were optimized by response surface methodology. The results showed that lactic acid/betaine hydrochloride had the optimal pretreatment efficiency, where the removal rates of hemicellulose and lignin came up to 89% and 73%, and the enzymolysis efficiency was as high as 92%. Furthermore, eight types of chloride salts with different valence states were introduced into the DESs as the third component. The chloride salts could improve the pretreatment efficiency and positively correlated with the metal valence state. Specifically, AlCl₃ was significantly superior in improving the pretreatment efficiency, where the enzymolysis efficiency reached 96% due to the destruction of crystalline region and the esterification of partial cellulose. Therefore, it is proposed that adding highly valent metal salts to acidic DESs has higher pretreatment and enzymatic efficiency.

Development of a phosphorous-based biorefinery process for producing lignocellulosic functional materials from coconut wastes

This work aimed to develop a phosphorous-based biorefinery process for obtaining phosphorylated lignocellulosic fractions in a one-pot protocol from coconut fiber. Natural coconut fiber (NCF) was mixed with 85 % m/m H₃PO₄ at 70 °C for 1 h to yield the modified coconut fiber (MCF), aqueous phase (AP), and coconut fiber lignin (CFL). MCF was characterized by its TAPPI, FTIR, SEM, EDX, TGA, WCA, and P content. AP was characterized regarding its pH, conductivity, glucose, furfural, HMF, total sugars and ASL contents. CFL structure was evaluated by FTIR, ¹H, ³¹P and ¹H-¹³C HSQC NMR, TGA and P content and was compared to that of milled wood lignin (MWL). It was observed that MCF and CFL were phosphorylated during the pulping (0.54 and 0.23 % wt., respectively), while AP has shown high sugar levels, low inhibitor content, and some remaining phosphorous. The phosphorylation of MCF and CFL also showed an enhancement of their thermal and thermo-oxidative properties. The results show that a platform of functional materials such as biosorbents, biofuels, flame retardants, and biocomposites can be created through an eco-friendly, simple, fast, and novel biorefinery process.

Self-generated peroxyacetic acid in phosphoric acid plus hydrogen peroxide pretreatment mediated lignocellulose deconstruction and delignification

BACKGROUND

Peroxyacetic acid involved chemical pretreatment is effective in lignocellulose deconstruction and oxidation. However, these peroxyacetic acid are usually artificially added. Our previous work has shown that the newly developed PHP pretreatment (phosphoric acid plus hydrogen peroxide) is promising in lignocellulose biomass fractionation through an aggressive oxidation process, while the information about the synergistic effect between H3PO4 and H2O2 is quite lack, especially whether some strong oxidant intermediates is existed. In this work, we reported the PHP pretreatment system could self-generate peroxyacetic acid oxidant, which mediated the overall lignocellulose deconstruction, and hemicellulose/lignin degradation.

RESULTS

The PHP pretreatment profile on wheat straw and corn stalk were investigated. The pathways/mechanisms of peroxyacetic acid mediated-PHP pretreatment were elucidated through tracing the structural changes of each component. Results showed that hemicellulose was almost completely solubilized and removed, corresponding to about 87.0% cellulose recovery with high digestibility. Rather high degrees of delignification of 83.5% and 90.0% were achieved for wheat straw and corn stalk, respectively, with the aid of peroxyacetic acid oxidation. A clearly positive correlation was found between the concentration of peroxyacetic acid and the extent of lignocellulose deconstruction. Peroxyacetic acid was mainly self-generated through H2O2 oxidation of acetic acid that was produced from hemicellulose deacetylation and lignin degradation. The self-generated peroxyacetic acid then further contributed to lignocellulose deconstruction and delignification.

CONCLUSIONS

The synergistic effect of H3PO4 and H2O2 in the PHP solvent system could efficiently deconstruct wheat straw and corn stalk lignocellulose through an oxidation-mediated process. The main function of H3PO4 was to deconstruct biomass recalcitrance and degrade hemicellulose through acid hydrolysis, while the function of H2O2 was to facilitate the formation of peroxyacetic acid. Peroxyacetic acid with stronger oxidation ability was generated through the reaction between H2O2 and acetic acid, which was released from xylan and lignin oxidation/degradation. This work elucidated the generation and function of peroxyacetic acid in the PHP pretreatment system, and also provide useful information to tailor peroxide-involved pretreatment routes, especially at acidic conditions.

Valorizing Waste Lignocellulose-Based Furniture Boards by Phosphoric Acid and Hydrogen Peroxide (Php) Pretreatment for Bioethanol Production and High-Value Lignin Recovery

Three typical waste furniture boards (fiberboard, chipboard, and blockboard) were pretreated with phosphoric acid and hydrogen peroxide (PHP). The fractionation process of these feedstocks was attempted in order to harvest the cellulose-rich fraction for enzymatic hydrolysis and bioethanol conversion; further, lignin recovery was also considered in this process. The results indicated that 78.9–91.2% of the cellulose was recovered in the cellulose-rich fraction. The decreased crystallinity, which promoted the water retention capacity and enzyme accessibility, contributed greatly to the excellent hydrolysis performance of the cellulose-rich fraction. Therefore, rather high cellulose–glucose conversions of 83.3–98.0% were achieved by hydrolyzing the pretreated furniture boards, which allowed for harvesting 208–241 g of glucose from 1.0 kg of feedstocks. Correspondingly, 8.1–10.4 g/L of ethanol were obtained after 120 h of simultaneous saccharification and fermentation. The harvested lignin exhibited abundant carboxyl –OH groups (0.61–0.67 mmol g−1). In addition, approximately 15–26 g of harvested oligosaccharides were integrated during PHP pretreatment. It was shown that PHP pretreatment is feasible for these highly recalcitrant biomass board materials, which can diversify the bioproducts used in the integrated biorefinery concept.

Coupling the post-extraction process to remove residual lignin and alter the recalcitrant structures for improving the enzymatic digestibility of acid-pretreated bamboo residues

In this work, a mild and facile post-extraction using different reagents was evaluated to overcome these recalcitrance for improving the enzymatic digestibility of acid-pretreated bamboo residues by removing the lignin and disrupting its inhibitory properties. Results showed that the enzymatic digestibility of acid-pretreated bamboo residues can be improved from 15.4% to 61.4%, 59.7%, and 42.8% by room temperature post-extraction with phosphoric acid, urea, and ethanol, respectively. Several compelling correlations (R² > 0.5) were observable between enzymatic digestibility and structural changes, including delignification, reducing of substrate hydrophobicity, altering cellulose crystallinity, and elevations to the residual lignin syringyl-to-guaiacyl (S/G) ratio and functional groups. The results serve as a demonstration of the downstream value that can be gained when coupling a post-extraction process with acid pretreatment of bamboo residues, resulting in greater fermentable sugar production.

Recycling solvent system in phosphoric acid plus hydrogen peroxide pretreatment towards a more sustainable lignocellulose biorefinery for bioethanol

Pretreating lignocellulosic biomass by phosphoric acid plus hydrogen peroxide (PHP) was integrated with recovering concentrated phosphoric acid (CPA), lignin, and treating phosphorus (P) wastewater. Results indicated no significant effects on cellulose recovery was observed by promoting ethanol addition, but CPA and lignin recovery were improved to 80.0% and 23.3%, respectively. Increasing water addition did not greatly affect CPA recovery (80.0-80.4%), and lignin recovery (22.8-23.6%). Consequently, the ratio of 11:1 (ethanol/PHP solution) and 4:1 (water/de-ethanol liquor) were suggested for solid/liquid separation and lignin precipitation. Average 86.0% CPA was recycled for pretreatment (≥11 runs) with average 96.3% cellulose-glucose conversion. A specially-developed biochar from crab shell was efficient on P removal with maximal adsorption capacity of 261.6 mg/g. Pretreating 1.0 kg wheat straw by 1.1 kg CPA harvested 155.0 g ethanol, 45.0 g high purity lignin and 4.9 kg P-rich biochar fertilizer. Recovering CPA, biochar-fertilizer and lignin, and P wastewater treatment made PHP pretreatment towards more sustainable and cleaner.

Bioethanol production from wheat straw by phosphoric acid plus hydrogen peroxide (PHP) pretreatment via simultaneous saccharification and fermentation (SSF) at high solid loadings

Phosphoric acid plus hydrogen peroxide (PHP) pretreatment was employed on wheat straw for ethanol conversion by simultaneous saccharification and fermentation (SSF) at high loadings. Results showed solid loading of PHP-pretreated wheat straw can be greatly promoted to 20%. Although more enzyme input improved ethanol conversion significantly, it still can be potentially reduced to 10-20 mg protein/g cellulose. Increasing yeast input also promoted ethanol conversion, however, the responses were not significant. Response surface method was employed to optimize SSF conditions with the strategy of maximizing ethanol conversion and concentration and minimizing enzyme and yeast input. Results indicated that ethanol conversion of 88.2% and concentration of 69.9 g/L were obtained after 120 h SSF at solid loading of 15.3%, and CTec2 enzyme and yeast were in lower input of 13.2 mg protein/g cellulose and 1.0 g/L, respectively. Consequently, 15.5 g ethanol was harvested from 100 g wheat straw in the optimal conditions.

Fates of hemicellulose, lignin and cellulose in concentrated phosphoric acid with hydrogen peroxide (PHP) pretreatment

Xylan, de-alkaline lignin and microcrystalline cellulose were employed as representative models of hemicellulose, lignin and cellulose in lignocellulosic biomass. These three model compounds, together with the real-world biomass, wheat straw were pretreated using the newly developed PHP pretreatment (concentrated phosphoric acid plus hydrogen peroxide) to better understand the structural changes of the recovered solid and chemical fractions in the liquid. Results showed that almost all xylan and higher than 70% lignin were removed from wheat straw, and more than 90% cellulose was recovered in the solid fraction. The pretreated model xylan recovered via ethanol-precipitation still maintained its original structural features. The degree of polymerization of soluble xylooligosaccharides in liquid was reduced, resulting in the increase of monomeric xylose release. Further xylose oxidization via the path of 2-furancarboxylic acid → 2(5H)-furanone → acrylic acid → formic acid was mainly responsible for xylan degradation. The chemical structure of de-alkaline lignin was altered significantly by PHP pretreatment. Basic guaiacyl units of lignin were depolymerized, and aromatic rings and side aliphatic chains were partially decomposed. Ring-opening reactions of the aromatics and cleavage of C–O–C linkages were two crucial paths to lignin oxidative degradation. In contrast to lignin, no apparent changes occurred on microcrystalline cellulose. The reason was likely that acid-depolymerization and oxidative degradation of cellulose were greatly prevented by the formed cellulose phosphate.

The transformation of cellulose, hemicellulose, and lignin in lignocellulosic biomass in a novel pretreatment are elucidated based on model fractions.

Pretreating wheat straw by phosphoric acid plus hydrogen peroxide for enzymatic saccharification and ethanol production at high solid loading

Wheat straw was pretreated by phosphoric acid plus hydrogen peroxide (PHP) for enzymatic hydrolysis and ethanol fermentation at high solid loadings. Results indicated solid loading could reach 20% with 77.4% cellulose-glucose conversion and glucose concentration of 164.9g/L in hydrolysate, it even was promoted to 25% with only 3.4% decrease on cellulose-glucose conversion as the pretreated-wheat straw was dewatered by air-drying. 72.9% cellulose-glucose conversion still was achieved as the minimized enzyme input of 20mg protein/g cellulose was employed for hydrolysis at 20% solid loading. In the corresponding conditions, 100g wheat straw can yield 11.2g ethanol with concentration of 71.2g/L by simultaneous saccharification and fermentation. Thus, PHP-pretreatment benefitted the glucose or ethanol yield at high solid loadings with lower enzyme input. Additionally, decreases on the maximal cellulase adsorption and the direct-orange/direct-blue indicated drying the PHP-pretreated substrates negatively affected the hydrolysis due to the shrinkage of cellulase-size-accommodable pores.

Production of isoprene, one of the high-density fuel precursors, from peanut hull using the high-efficient lignin-removal pretreatment method

BACKGROUND

Isoprene as the feedstock can be used to produce renewable energy fuels, providing an alternative to replace the rapidly depleting fossil fuels. However, traditional method for isoprene production could not meet the demands for low-energy consumption and environment-friendliness. Moreover, most of the previous studies focused on biofuel production out of lignocellulosic materials such as wood, rice straw, corn cob, while few studies concentrated on biofuel production using peanut hull (PH). As is known, China is the largest peanut producer in the globe with an extremely considerable amount of PH to be produced each year. Therefore, a novel, renewable, and environment-friendly pretreatment strategy to increase the enzymatic hydrolysis efficiency of cellulose and reduce the inhibitors generation was developed to convert PH into isoprene.

RESULTS

The optimal pretreatment conditions were 100 °C, 60 min, 10% (w/v) solid loading with a 2:8 volume ratio of phosphoric acid and of hydrogen peroxide. In comparison with the raw PH, the hemicellulose and lignin were reduced to 85.0 and 98.0%, respectively. The cellulose-glucose conversion of pretreated PH reached up to 95.0% in contrast to that of the raw PH (19.1%). Only three kinds of inhibitors including formic acid, levulinic acid, and a little furfural were formed during the pretreatment process, whose concentrations were too low to inhibit the isoprene yield for Escherichia coli fermentation. Moreover, compared with the isoprene yield of pure glucose fermentation (298 ± 9 mg/L), 249 ± 6.7 and 294 ± 8.3 mg/L of isoprene were produced using the pretreated PH as the carbon source by the engineered strain via separate hydrolysis and fermentation and simultaneous saccharification and fermentation (SSF) methods, respectively. The isoprene production via SSF had a 9.8% glucose-isoprene conversion which was equivalent to 98.8% of isoprene production via the pure glucose fermentation.

CONCLUSIONS

The optimized phosphoric acid/hydrogen peroxide combination pretreatment approach was proved effective to remove lignin and hemicellulose from lignocellulosic materials. Meanwhile, the pretreated PH could be converted into isoprene efficiently in the engineered Escherichia coli. It is concluded that this novel strategy of isoprene production using lignocellulosic materials pretreated by phosphoric acid/hydrogen peroxide is a promising alternative to isoprene production using traditional way which can fully utilize non-renewable fossil sources.