Optimization of biodiesel production from high free fatty acid river catfish oil (Pangasius hypothalamus) and waste cooking oil catalyzed by waste chicken egg shells derived catalyst

Process Optimization and Environmental Analysis of Ultrasound-Assisted Biodiesel Production from Pangasius Fat Using CoFe2O4 Catalyst

This study optimized biodiesel synthesis from Pangasius fat using a Box-Behnken experimental design. The manipulation of key variables included the CoFe2O4 catalyst dosage, the methanol-to-fat molar ratio, and the ultrasonic wave amplitude. We determined optimal conditions for biodiesel synthesis through the central runs, resulting in a remarkable 96.5% yield. The produced biodiesel exhibited diverse fatty acid compositions and met specifications for viscosity, specific gravity, acid value, and iodine value. Furthermore, we conducted a comprehensive life cycle assessment (LCA) to shed light on the environmental implications of the process. The LCA revealed a minimal global warming potential of 0.21 kg CO2 per kg of biodiesel produced, demonstrating the environmental viability of the entire process. These significant findings highlight the promising potential of using Pangasius fat as a sustainable feedstock for biodiesel production. Additionally, they provide valuable insights into developing ecologically friendly energy sources.

Niger Seed Oil-Based Biodiesel Production Using Transesterification Process: Experimental Investigation and Optimization for Higher Biodiesel Yield Using Box–Behnken Design and Artificial Intelligence Tools

The present work aims at cost-effective approaches for biodiesel conversion from niger seed (NS) oil by employing the transesterification process, Box–Behnken design (BBD), and artificial intelligence (AI) tools. The performances of biodiesel yield are reliant on transesterification variables (methanol-to-oil molar ratio M:O, reaction time Rt, catalyst concentration CC, and reaction temperature RT). BBD matrices representing the transesterification parameters were utilized for experiment reductions, analyzing factor (individual and interaction) effects, deriving empirical equations, and evaluating prediction accuracy. M:O showed a dominant effect, followed by CC, Rt, and RT, respectively. All two-factor interaction effects are significant, excluding the two interactions (Rt with RT and M:O with RT). The model showed a good correlation or regression coefficient with a value equal to 0.9869. Furthermore, the model produced the best fit, corresponding to the experimental and predicted yield of biodiesel. Three AI algorithms were applied (the big-bang big-crunch algorithm (BB-BC), firefly algorithm (FA), and grey wolf optimization (GWO)) to search for the best transesterification conditions that could maximize biodiesel yield. GWO and FA produced better fitness (biodiesel yield) values compared to BB-BC. GWO and FA experimental conditions resulted in a maximum biodiesel yield equal to 95.3 ± 0.5%. The computation time incurred in optimizing the biodiesel yield was found to be equal to 0.8 s for BB-BC, 1.66 s for GWO, and 15.06 s for FA. GWO determined that the optimized condition is recommended for better solution accuracy with a slight compromise in computation time. The physicochemical properties of the biodiesel yield were tested according to ASTM D6751-15C; the results are in good agreement and the biodiesel yield would be appropriate to use in diesel engines.

Low-cost biodiesel production using waste oil and catalyst

With the production of renewable biofuels, concerns about the end of fossil fuels have been partially eliminated. On the other hand, the utilization of low-cost and waste materials to provide the raw essential substances to manufacture these fuels is of paramount importance. Biodiesel is one of these fuels and the required raw materials for the reaction are oil (triglycerides), alcohol and catalyst. In this work, travertine stone powder (as waste in the manufacture of building materials) was used as a catalyst and waste frying oil as a source of triglyceride for biodiesel production. Using thermogravimetric and X-ray diffraction analysis, optimum temperature for catalyst calcination was selected at 900°C. Furthermore, X-ray fluorescence, Fourier transform infrared spectroscopy, Brunauer-Emmett-Teller, transmission electron microscopy and scanning electron microscopy analyses were performed. Using the design of experiments Response Surface Methodology, the optimum reaction conditions for biodiesel production yield of 97.74% were: reaction temperature 59.52°C (~60°C), time 3.8 h (228 min), catalyst concentration 1.36 wt.% and the methanol to oil molar ratio of 11:6. After reusing four times, the catalyst efficiency was reduced a little, and the biodiesel yield was 89.84%, indicating high strength and stability of the catalyst.

Widely used catalysts in biodiesel production: a review

An ever-increasing energy demand and environmental problems associated with exhaustible fossil fuels have led to the search for an alternative renewable source of energy. In this context, biodiesel has attracted attention worldwide as an eco-friendly alternative to fossil fuel for being renewable, non-toxic, biodegradable, and carbon-neutral. Although the homogeneous catalyst has its own merits, much attention is currently paid toward the chemical synthesis of heterogeneous catalysts for biodiesel production as it can be tuned as per specific requirement and easily recovered, thus enhancing reusability. Recently, biomass-derived heterogeneous catalysts have risen to the forefront of biodiesel productions because of their sustainable, economical and eco-friendly nature. Furthermore, nano and bifunctional catalysts have emerged as a powerful catalyst largely due to their high surface area, and potential to convert free fatty acids and triglycerides to biodiesel, respectively. This review highlights the latest synthesis routes of various types of catalysts (including acidic, basic, bifunctional and nanocatalysts) derived from different chemicals, as well as biomass. In addition, the impacts of different methods of preparation of catalysts on the yield of biodiesel are also discussed in details.