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Shaw KA, Niese B, Sucato DJ. A Biomechanical Analysis of Instrumentation Constructs During Vertebral Column Resection: Stability When You Need It! Spine (Phila Pa 1976) 2025; 50:E219-E222. [PMID: 39477807 DOI: 10.1097/brs.0000000000005198] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 09/03/2024] [Accepted: 10/18/2024] [Indexed: 05/08/2025]
Abstract
STUDY DESIGN Biomechanical testing. OBJECTIVE Investigate the optimal construct for stabilization of the spine during vertebral column resection (VCR). BACKGROUND VCR is a powerful technique for achieving correction in severe cases of spinal deformity. However, this also creates an unstable spine, which requires stable fixation to prevent iatrogenic neurological injury. It is common practice to place a temporary unilateral rod configuration to achieve this stability during surgery but no study to date has investigated the optimal construct configuration. MATERIALS AND METHODS A unilateral VCR model representing an acute 50° kyphotic deformity with a standardized 30 mm resection was created. Three conditions underwent testing: (1) Rod material and diameter, (2) Rod configuration, and (3) Number of fixation points. Six unique samples were tested in each group in both flexion and extension. Before testing, a 10N preload and underwent cyclical testing in flexion/extension. System stiffness was calculated and compared across groups. RESULTS Assessment of rod size and composition using a single screw construct (2 total screws) demonstrated that for titanium rods, increasing rod size significantly increased the construct stiffness ( P = 0.001). Although cobalt-chromium (Co-Cr) rods were significantly stiffer than the corresponding sized titanium rods, there was no significant difference between rod diameters for Co-Cr ( P = 0.98). However, when tested using a dual screw (4 total screws) construct, these constructs were significantly stiffer than the corresponding single screw constructs ( P < 0.0001). Of the various rod configurations, the dual rod demonstrated the greatest stiffness (34.8 ± 2.1 N/mm; P < 0.0001). CONCLUSION Surgical construct stiffness during a VCR is multifactorial. Larger rod diameter, increased number of fixation points, stiffer rod material, and increased number of rods across the resection site increase the construct stiffness. With minimal points of fixation using Co-Cr rods, increasing rod diameter does not impart greater construct stiffness unless additional fixation points are included.
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Affiliation(s)
- K Aaron Shaw
- Department of Orthopaedic Surgery, Children's Mercy Kansas City, Kansas City, MO
| | - Brad Niese
- Department of Orthopaedic Surgery, Texas Scottish Rite for Children, Scottish Rite for Children Hospital, Dallas, TX
| | - Daniel J Sucato
- Department of Orthopaedic Surgery, Texas Scottish Rite for Children, Scottish Rite for Children Hospital, Dallas, TX
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Theologis AA, DePhillips J, Myers NA, Mahoney JM, Bucklen BS. Construct-construct "rail technique" decreases screw strain during spinal deformity corrective maneuvers: a mechanical analysis. Spine Deform 2025:10.1007/s43390-025-01079-y. [PMID: 40153147 DOI: 10.1007/s43390-025-01079-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 11/20/2024] [Accepted: 03/10/2025] [Indexed: 03/30/2025]
Abstract
PURPOSE To compare screw strains adjacent to a simulated spinal osteotomy between segmental compression (SC) and cantilever bending (CB) to SC and CB performed over a construct-to-construct lateral accessory rod ("rail"). METHODS 10 PCF foam blocks were instrumented with 6 polyaxial pedicle screws, each with a linear strain gage. SC and CB were performed over a traditional construct (midline rods) or over a construct-to-construct lateral accessory rod. Real-time screw strains were collected and peak strains were reported and compared between corrective techniques. RESULTS Strains in screws closest to the osteotomy were significantly less during "rail" compression compared to traditional SC. Maximum screw strains were significantly lower during "rail" SC (p < .001) and CB (p = 0.003) compared to traditional SC and CB, respectively. Total screw strain was more evenly distributed over all 6 screws during "rail" compression and CB compared to traditional techniques, which concentrated strain at individual screws adjacent to the osteotomy. CONCLUSIONS Performing SC and CB across an accessory construct-to-construct lateral ("rail") rod resulted in significantly lower strain on individual pedicle screws adjacent to a simulated spinal osteotomy compared to traditional SC and CB. As such, the "rail" may lessen risk of screw pull-out and screw plow during maneuvers to correct spinal deformities. Future work focused on building upon this controlled study in cadaveric specimens will be important to validate these findings in more clinically relevant scenarios.
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Affiliation(s)
- Alekos A Theologis
- Department of Orthopaedic Surgery, University of California - San Francisco (UCSF), 500 Parnassus Ave, MUW 3rd Floor, San Francisco, CA, 94143, USA.
| | | | - Nathaniel A Myers
- Department of Bioengineering, University of Pittsburg, Pittsburg, PA, USA
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Collins AP, Mumtaz M, Tripathi S, Varier SK, Turner AW, Clark AJ, Goel VK, Theologis AA. Multirod posterior occipitocervical instrumentation constructs: a biomechanical analysis and initial case series of 10 patients with complex craniocervical pathology. Spine J 2025; 25:369-379. [PMID: 39343239 DOI: 10.1016/j.spinee.2024.09.022] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 06/08/2024] [Revised: 08/21/2024] [Accepted: 09/09/2024] [Indexed: 10/01/2024]
Abstract
BACKGROUND CONTEXT Stabilization of the occipitocervical (OC) junction with posterior instrumentation plays a vital role in addressing a spectrum of pathologies. Due to limited bone surfaces of the occiput and C1 lamina, achieving union across the OC junction is challenging. PURPOSE To explore the biomechanics and a clinical series of patients treated with multirod constructs across the OC junction using a novel occipital plate with single- and dual-headed, modular tulip heads. STUDY DESIGN/SETTING Biomechanical analysis and retrospective case series. PATIENT SAMPLE Adults at a single institution who underwent posterior cervical multirod constructs across the OC junction. OUTCOME MEASURES OC-C4 range of motion (ROM), maximum von Mises stress on the rods, and adjacent segment ROMs and intradiscal parameters. Patient demographics, revision operations, rod breakages, wound complications. METHODS A validated occiput-cervical finite element (FE) model was used to simulate OC-C4 cervical fixation under multidirectional pure moment loading. A total of 4 rod configurations were simulated: (A) 2-rod-Ti (4.0 mm titanium rods); (B) 2-rod-CoCr (3.5 mm cobalt chrome rods); (C) 3-rods (4.0 mm titanium rods); (D) 4-rods (4.0 mm titanium rods). The aforementioned measures were compared. A retrospective analysis was also performed of adults at a single institution who underwent posterior cervical multirod constructs across the OC junction. RESULTS Biomechanically, lowest primary rod stresses were observed for 3- and 4-rod constructs. Compared to 2-rod-Ti (121.8 MPa), 2-rod-CoCr showed a 43.2% stress increase in the rods, while 3- and 4-rods experienced rod stress reductions of 20% and 23.2%, respectively. No appreciable differences in OC-C4 ROM, C4-5 ROM, and C4-5 discal stresses were found between multirod and 2-rod constructs. Maximum occipital and C4 screw stresses were decreased in multirod constructs compared to 2-rods, with least stresses noted in the 4-rod construct. Maximum plate stresses were slightly increased in the 4-rod construct compared to 2- and 3-rod fixation, though the forces were largely similar among the constructs. Ten patients (average age 66.4±10.6 years; 8 males) were assessed clinically. Nine of the ten operations were for primary stabilization of pathological fractures and associated craniocervical and/or atlantoaxial instability using 4-rods across the OC junction. At an average follow-up time of 1.58±0.5 years (range, 1-2.3 years), there were no instrumentation failures, no adjacent segment failures, and no wound complications. CONCLUSIONS In this proof-of-concept investigation, multiple rods (3- and 4-rods) across the OC junction using a novel occipital plate with single- and dual-headed, modular tulips was safe and effective in stabilizing the OC junction. Accompanying FE analysis demonstrated that multirod constructs decreased primary rod stresses and had lower stresses on occipital and C4 screws compared to 2-rod constructs, while occipital plate stresses were largely similar. Additional clinical studies are needed to confirm these findings and to determine the ultimate utility of multirod constructs across the OC junction.
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Affiliation(s)
- Andrew P Collins
- Department of Orthopaedics and Sports Medicine, University of Washington, Seattle, WA, USA
| | - Muzammil Mumtaz
- Departments of Bioengineering and Orthopaedic Surgery, Engineering Center for Orthopedic Research Excellence (E-CORE), University of Toledo, Toledo, OH, USA
| | - Sudharshan Tripathi
- Departments of Bioengineering and Orthopaedic Surgery, Engineering Center for Orthopedic Research Excellence (E-CORE), University of Toledo, Toledo, OH, USA
| | - Shruthi K Varier
- Departments of Bioengineering and Orthopaedic Surgery, Engineering Center for Orthopedic Research Excellence (E-CORE), University of Toledo, Toledo, OH, USA
| | | | - Aaron J Clark
- Department of Orthopaedic Neurological Surgery, University of California - San Francisco (UCSF), San Francisco, CA, USA
| | - Vijay K Goel
- Departments of Bioengineering and Orthopaedic Surgery, Engineering Center for Orthopedic Research Excellence (E-CORE), University of Toledo, Toledo, OH, USA
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Sardi JP, Berlin C, Buell TJ, Yen CP, Okonkwo DO, Hamilton DK, Smith JS. Use of Supplemental Rod Constructs in Adult Spinal Deformity Surgery: A Review. Oper Neurosurg (Hagerstown) 2025:01787389-990000000-01453. [PMID: 39760499 DOI: 10.1227/ons.0000000000001484] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/13/2024] [Accepted: 10/19/2024] [Indexed: 01/07/2025] Open
Abstract
Adult spinal deformity comprises a heterogeneous group of disorders that primarily affects older patients and can have a significant negative affect on health-related quality of life. Operative treatment for adult spinal deformity typically entails posterior instrumented fusions that have demonstrated the potential to significantly improve health-related quality of life outcomes. However, until fusion is achieved, the instrumentation providing structural support is subject to repetitive cyclical loading that disproportionately fatigues high-stress areas and can result in instrumentation failure. Despite considerable advances in surgical fixation techniques and technology, pseudarthrosis with subsequent implant failure still poses a challenge for surgeons and continues to be 1 of the most common complications, leading to revision surgery. The addition of supplemental rods to primary constructs has gained widespread popularity to mitigate implant failure. Theoretically, more rods will add stiffness, stability, and decreased surface strain, which will provide longer instrumentation lifespan to allow for osseous fusion. There is significant heterogeneity in these constructs, and different types of supplemental rods (eg, satellite, accessory, delta rods, "kickstand rod," and "iliac accessory rod") can be used independently or in combination to further increase strength. However, the use of supplemental rods may increase the rate of proximal junctional kyphosis/failure and paradoxically diminish anterior column fusion rates. Hence, indications and optimal configurations are still a matter of debate. The aim of this narrative review is to provide an overview of the supplemental rod constructs described in the literature and focus on the current evidence supporting their indications and potential impact.
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Affiliation(s)
- Juan P Sardi
- Department of Neurological Surgery, University of Virginia Health System, Charlottesville, Virginia, USA
| | - Connor Berlin
- Department of Neurological Surgery, University of Virginia Health System, Charlottesville, Virginia, USA
| | - Thomas J Buell
- Department of Neurological Surgery, University of Pittsburgh, Pittsburgh, Pennsylvania, USA
| | - Chun-Po Yen
- Department of Neurological Surgery, University of Virginia Health System, Charlottesville, Virginia, USA
| | - David O Okonkwo
- Department of Neurological Surgery, University of Pittsburgh, Pittsburgh, Pennsylvania, USA
| | - D Kojo Hamilton
- Department of Neurological Surgery, University of Pittsburgh, Pittsburgh, Pennsylvania, USA
| | - Justin S Smith
- Department of Neurological Surgery, University of Virginia Health System, Charlottesville, Virginia, USA
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Falk DP, Agrawal R, Dehghani B, Bhan R, Gupta S, Gupta MC. Instrumentation Failure in Adult Spinal Deformity Patients. J Clin Med 2024; 13:4326. [PMID: 39124593 PMCID: PMC11313364 DOI: 10.3390/jcm13154326] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/04/2024] [Revised: 07/21/2024] [Accepted: 07/22/2024] [Indexed: 08/12/2024] Open
Abstract
In recent years, advances in the surgical treatment of adult spinal deformity (ASD) have led to improved outcomes. Although these advances have helped drive the development of deformity surgery to meet the rising volume of patients seeking surgical treatment, many challenges have yet to be solved. Instrumentation failure remains one of the most common major complications following deformity surgery, associated with significant morbidity due to elevated re-operation rates among those experiencing mechanical complications. The two most frequently encountered subtypes of instrumentation failure are rod fracture (RF) and proximal junctional kyphosis/proximal junctional failure (PJK/PJF). While RF and PJK/PJF are both modes of instrumentation failure, they are two distinct entities with different clinical implications and treatment strategies. Considering that RF and PJK/PJF continue to represent a major challenge for patients with ASD and deformity surgeons alike, this review aims to discuss the incidence, risk factors, clinical impact, treatment strategies, preventive measures, and future research directions for each of these substantial complications.
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Affiliation(s)
- David P. Falk
- Department of Orthopaedic Surgery, Washington University in St. Louis, 660 South Euclid Ave, MSC 8233-04-05, St. Louis, MO 63110, USA (M.C.G.)
| | - Ravi Agrawal
- Department of Orthopaedic Surgery, Washington University in St. Louis, 660 South Euclid Ave, MSC 8233-04-05, St. Louis, MO 63110, USA (M.C.G.)
| | - Bijan Dehghani
- Hospital of the University of Pennsylvania, Department of Orthopaedic Surgery, 3737 Market Street, Philadelphia, PA 19104, USA
| | - Rohit Bhan
- Department of Orthopaedic Surgery, Washington University in St. Louis, 660 South Euclid Ave, MSC 8233-04-05, St. Louis, MO 63110, USA (M.C.G.)
| | - Sachin Gupta
- Hospital of the University of Pennsylvania, Department of Orthopaedic Surgery, 3737 Market Street, Philadelphia, PA 19104, USA
| | - Munish C. Gupta
- Department of Orthopaedic Surgery, Washington University in St. Louis, 660 South Euclid Ave, MSC 8233-04-05, St. Louis, MO 63110, USA (M.C.G.)
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Kankam SB, Zarei M, Moghadam N, Roohollahi F, Moosavi M, Yaseen Khan FM, Besharaty S, Abbaspour MJ, Rostami M. The Advantages of 4-rod Construct over the 2-rod Techniques in Adult Spinal Deformity Patients who Underwent Pedicle Subtraction Osteotomy: A Multicenter Retrospective Comparative Study. World Neurosurg 2024; 183:e530-e539. [PMID: 38159604 DOI: 10.1016/j.wneu.2023.12.137] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2023] [Revised: 12/25/2023] [Accepted: 12/26/2023] [Indexed: 01/03/2024]
Abstract
OBJECTIVE In this retrospective study we compared clinicoradiologic outcomes and complication profiles of the traditional 2-rod construct versus the 4-rod construct in patients with adult spinal deformity (ASD) who underwent pedicle subtraction osteotomy (PSO). METHODS We performed a retrospective review of 208 ASD patients at 2 referral centers who underwent lumbar PSO and long fusion from thoracic to the pelvis. Two different techniques, including the 4-rod construct and the traditional 2-rod technique, were used at the PSO level. Clinicoradiologic outcomes and complication profiles of the patients were documented and compared statistically between the groups. RESULTS The 4-rod construct was associated with statistically lower rates of rod fracture (44.8% vs. 26.4%, P < 0.01), pedicular screw loosening at the PSO level (25.3% vs. 14.0%, P = 0.04), and reoperation (49.4% vs. 33.9%, P = 0.02). Radiologically, the 4-rod construct was associated with higher degree of lumbar lordosis (LL) (-37.4°vs. -26.8°; P < 0.01) and improved pelvic tilt (PT) (-17.2° vs. -9.9°; P < 0.01) and sacral vertical axis (SVA) corrections (-211.5° vs. -192.2°; P = 0.04). Overall, the 4-rod construct was associated with improved quality of life (P = 0.04) and statistically lower Oswestry Disability Index score at 12 months postoperatively (P < 0.01). CONCLUSIONS Our results showed that the 4-rod construct was associated with statistically lower rates of rod fracture and pedicular screw loosening at the osteotomy level, higher degree of LL correction and improved PT and SVA than the 2-rod technique. The 4-rod construct was also associated with improved quality of life and Oswestry Disability Index and lower complication profiles.
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Affiliation(s)
- Samuel Berchi Kankam
- Harvard T. H. Chan School of Public Health, Harvard University, Boston, Massachusetts, USA; Department of Neurosurgery, Brigham and Women's Hospital, Harvard Medical School, Boston, Massachusetts, USA
| | - Mohammad Zarei
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran; Department of Orthopedic Surgery, Imam Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | - Navid Moghadam
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | - Faramarz Roohollahi
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran; Department of Neurosurgery, Shariati Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | - Mersad Moosavi
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | - Furqan Mohammed Yaseen Khan
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran; Department of Orthopedic Surgery, Imam Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | - Saied Besharaty
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran
| | | | - Mohsen Rostami
- Spine Center of Excellence, Yas Hospital, Tehran University of Medical Sciences, Tehran, Iran; Department of Neurosurgery, Shariati Hospital, Tehran University of Medical Sciences, Tehran, Iran.
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Shekouhi N, Tripathi S, Goel VK, Theologis AA. Biomechanical evaluation of multi-rod constructs to stabilize an S1 pedicle subtraction osteotomy (PSO): a finite element analysis. Spine Deform 2024; 12:313-322. [PMID: 38032447 PMCID: PMC10866773 DOI: 10.1007/s43390-023-00784-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Received: 03/24/2023] [Accepted: 10/21/2023] [Indexed: 12/01/2023]
Abstract
PURPOSE To develop and validate a finite element (FE) model of a sacral pedicle subtraction osteotomy (S1-PSO) and to compare biomechanical properties of various multi-rod configurations to stabilize S1-PSOs. METHODS A previously validated FE spinopelvic model was used to develop a 30° PSO at the sacrum. Five multi-rod techniques spanning the S1-PSO were made using 4 iliac screws and a variety of primary rods (PR) and accessory rods (AR; lateral: Lat-AR or medial: Med-AR). All constructs, except one, utilized a horizontal rod (HR) connecting the iliac bolts to which PRs and Med-ARs were connected. Lat-ARs were connected to proximal iliac bolts. The simulation was performed in two steps with the acetabula fixed. For each model, PSO ROM and maximum stress on the PRs, ARs, and HRs were recorded and compared. The maximum stress on the L5-S1 disc and the PSO forces were captured and compared. RESULTS Highest PSO ROMs were observed for 4-Rods (HR + 2 Med-AR). Constructs consisting of 5-Rods (HR + 2 Lat-ARs + 1 Med-AR) and 6-Rods (HR + 2 Lat-AR + 2 Med-AR) had the lowest PSO ROM. The least stress on the primary rods was seen with 6-Rods, followed by 5-Rods and 4-Rods (HR + 2 Lat-ARs). Lowest PSO forces and lowest L5-S1 disc stresses were observed for 4-Rod (Lat-AR), 5-Rod, and 6-Rod constructs, while 4-Rods (HR + Med-AR) had the highest. CONCLUSION In this first FE analysis of an S1-PSO, the 4-Rod construct (HR + Med-AR) created the least rigid environment and highest PSO forces anteriorly. While 5- and 6-Rods created the stiffest constructs and lowest stresses on the primary rods, it also jeopardized load transfer to the anterior column, which may not be favorable for healing anteriorly. A balance between the construct's rigidity and anterior load sharing is essential.
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Affiliation(s)
- Niloufar Shekouhi
- Engineering Center for Orthopedic Research Excellence (E-CORE), Departments of Bioengineering and Orthopaedic Surgery, University of Toledo, Toledo, OH, USA
| | - Sudharshan Tripathi
- Engineering Center for Orthopedic Research Excellence (E-CORE), Departments of Bioengineering and Orthopaedic Surgery, University of Toledo, Toledo, OH, USA
| | - Vijay K Goel
- Engineering Center for Orthopedic Research Excellence (E-CORE), Departments of Bioengineering and Orthopaedic Surgery, University of Toledo, Toledo, OH, USA
| | - Alekos A Theologis
- Department of Orthopaedic Surgery, University of California-San Francisco (UCSF), 500 Parnassus Ave, MUW 3rd Floor, San Francisco, CA, 94143, USA.
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