The kinetics of dislocation climb over hard particles—I. Climb without attractive particle-dislocation interaction

Investigation of TaC and TiC for Particle Strengthening of Co-Re-Based Alloys

Cobalt-Rhenium (Co-Re)-based alloys are currently investigated as potential high-temperature materials with melting temperatures beyond those of nickel-based superalloys. Their attraction stems from the binary Co-Re phase diagram, exhibiting complete miscibility between Co and Re, whereby the melting temperature steadily increases with the Re-content. Thus, depending on the Re-content, one can tune the melting temperature between that of pure Co (1495 °C) and that of pure Re (3186 °C). Current investigations focus on Re-contents of about 15 at.%, which makes melting with standard equipment still feasible. In addition to solid solution strengthening due to the mixture of Co- and Re-atoms, particle strengthening by tantalum carbide (TaC) and titanium carbide (TiC) precipitates turned out to be promising in recent studies. Yet, it is currently unclear which of the two particle types is the best choice for high temperature applications nor has the strengthening mechanism associated with the monocarbide (MC)-precipitates been elucidated. To address these issues, we perform compression tests at ambient and elevated temperatures on the particle-free base material containing 15 at.% of rhenium (Re), 5 at.% of chromium (Cr) and cobalt (Co) as balance (Co-15Re-5Cr), as well as on TaC- and TiC-containing variants. Additionally, transmission electron microscopy is used to analyze the shape of the precipitates and their orientation relationship to the matrix. Based on these investigations, we show that TiC and TaC are equally suited for precipitation strengthening of Co-Re-based alloys and identify climb over the elongated particles as a rate controlling particle strengthening mechanism at elevated temperatures. Furthermore, we show that the Re-atoms are remarkably strong obstacles to dislocation motion, which are overcome by thermal activation at elevated temperatures.

Enhanced age-hardening response and creep resistance of an Al-0.5Mn-0.3Si (at.%) alloy by Sn inoculation

Precipitation-strengthening at ambient and high temperatures is examined in Al-0.5Mn-0.3Si (at.%) alloys with and without 0.02 at.% Sn micro-additions. Isochronal aging experiments reveal that Sn inoculation results in a pronounced age-hardening response: a hardening increment of 125 MPa is achieved at peak-aging (475 °C), which is five times greater than that of a Sn-free alloy. Scanning electron microscopy and synchrotron x-ray diffraction analyses demonstrate that, while the structure of the α-Al(Mn,Fe)Si precipitates formed in the peak-aged alloys is identical, their mean radius is smaller (R ~ 25 vs. 100-500 nm) and their number density is greater (~1021 vs. ~1019-20 m -3) in the Sn-modified alloy. Atom-probe tomography analyses reveal that the enhanced dispersion of the α-precipitates is related primarily to the formation of Sn-rich nanoprecipitates at intermediate temperatures, which act as nucleation sites for Mn-Si-rich nanoprecipitates. High-resolution transmission electron microscopy analyses demonstrate that these Mn-Si-rich nanoprecipitates exhibit icosahedral quasicrystal ordering (I-phase), which transform into the cubic-approximant α-phase upon peak aging. Significant Sn segregation at the semi-coherent interfaces of the α-precipitates in the peak-aged Sn-modified alloy is observed via APT, which promotes homogeneous nucleation of the I/α-precipitates at aging temperatures > 400 °C. At 300 °C, creep threshold stresses are observed in both alloys in the peak-aged state, which increases from ~30 MPa in the Sn-free alloy to ~52 MPa in the Sn-modified alloy. This boost in creep resistance is consistent with the enhanced aging response (higher Orowan stress).

Comments on the Mechanism of Detachment in Creep of Dispersion Strengthened Alloys at High Temperatures

This short article comments on the interactions between incoherent hard particles and dislocations, in dispersion-strengthened alloys, at elevated temperatures, which is the basis for their strength at high temperatures. We briefly review the details of the detachment model, discuss the limitations of the models and propose a new model for detachment. The purpose of this communication is to finally offer the creep research community a detailed mechanism for the dislocation detachment from hard particles, which has not yet been formulated.

Cryomilling of Nano-Phase Dispersion Strengthened Aluminum

In recent years considerable effort has been expended on the development of dispersion strengthened alloys by mechanical alloying. Our research has shown that considerable improvement in microstructure control and properties can be gained by carrying out milling at cryogenic temperatures. We have found that aluminum and dilute aluminum alloys can be dispersion strengthened with aluminum oxy-nitride particles by the use of a slurry milling technique where the fluid medium is liquid nitrogen. The alloyed powders produced by this technique are strengthened by aluminum oxy-nitride particles which are typically 2–10 nm in diameter and with a mean spacing of 50–100 nm. The dispersoids are generated during the milling process by adsorption and reaction with components of the liquid nitrogen bath. On thermal treatment prior to consolidation, the alloyed powders recrystallize to a grain size which is typically in the range 0.05 to 0.3 μm. The alloys exhibit a yield stress in excess of 325 MPa at room temperature and a virtually temperature independent yield stress of about 130 MPa at temperatures greater than 375° C. The paper describes the preparation of dispersion strengthened aluminum by cryomilling, the characteristics of the microstructure and discusses some aspects of the mechanical properties.

Creep of Al-Sc Microalloys with Rare-Earth Element Additions

Cast and aged Al-Sc microalloys are creep-resistant to 300‰, due to the blocking of dislocations by nanosize, coherent Al3Sc (L12) precipitates. Rare-earth elements substitute for Sc in these precipitates, leading to a higher number density of smaller precipitates, which have a greater lattice-parameter mismatch with Al than in the Al-Sc binary microalloy. This leads to an improvement in both ambient temperature microhardness and high temperature creep. Creep threshold stresses of Al-Sc-RE (RE = Y, Dy, or Er) at 300‰ are higher than for Al-Sc and Al-Sc-M (M = Mg, Ti, or Zr) microalloys. This is in agreement with a dislocation climb model that includes the elastic stress fields of the precipitates.