Dislocation behavior in fatigue

High resolution atomic scale characterization of dislocations in high entropy alloys: Critical assessment of template matching and geometric phase analysis

The paper assesses the applicability of advanced atomic resolution displacement measurement techniques to characterize dislocation character in metallic materials using simulated images derived from anisotropic elasticity and actual measurements in high entropy alloys. We draw attention to two techniques: the real space method of template matching (TeMA) and the reciprocal space method of geometric phase analysis (GPA) and provide a critical assessment. These techniques have limitations for direct evaluation of full dislocations Burgers vector or when local displacements are exceeding 50% lattice spacing. This is clearly illustrated with simulated arctangent displacement profiles reminiscent of dislocation cores. An approach for circumventing this limitation is suggested in the form of a nearest neighbor correction. Additionally, a methodology for determination of the Burgers vector is introduced on the basis of a vectorial rendering of the displacement field upon consideration of two zone axis measurements and applied to TeMA and GPA. The experimental results conform to the Burgers vector of a full lattice dislocation in the FCC crystal structure of the High-Entropy Alloy (HEA). The comparison of simulated and experimental images proves the efficacy of the HR-TEM (High Resolution Transmission Electron Microscopy) displacement mapping techniques while pointing to the need for caution in case of large displacements.

Investigating the Interaction between Persistent Slip Bands and Surface Hard Coatings via Crystal Plasticity Simulations

Fatigue cracks often initiate from the surface extrusion/intrusions formed due to the operation of persistent slip bands (PSBs). Suppression of these surface topographical features by hard surface coatings can significantly extend fatigue lives under lower stress amplitudes (i.e., high cycle fatigue), while cracks initiate early in the coating or in the coating–substrate interface under higher stress amplitudes (i.e., low cycle fatigue), deteriorating the fatigue performance. However, both beneficial and detrimental effects of the coatings appear to be affected by the coating–substrate material combination and coating thickness. A quantitative understanding of the role of these factors in the fatigue performance of materials is still lacking. In this study, crystal plasticity simulations were employed to elucidate the dependence of the coating’s effects on two factors—i.e., the coating thickness and loading amplitudes. The results revealed that the thicker coatings more effectively suppress the operation of the PSBs, but generate higher tensile and shear stresses, normal and parallel to the interfaces, respectively, promoting interfacial delamination. The tensile stresses parallel to the interface within the coating, which favors coating fracture, are not sensitive to the coating thickness.

On the Evidence of Thermodynamic Self-Organization during Fatigue: A Review

In this review paper, the evidence and application of thermodynamic self-organization are reviewed for metals typically with single crystals subjected to cyclic loading. The theory of self-organization in thermodynamic processes far from equilibrium is a cutting-edge theme for the development of a new generation of materials. It could be interpreted as the formation of globally coherent patterns, configurations and orderliness through local interactivities by “cascade evolution of dissipative structures”. Non-equilibrium thermodynamics, entropy, and dissipative structures connected to self-organization phenomenon (patterning, orderliness) are briefly discussed. Some example evidences are reviewed in detail to show how thermodynamics self-organization can emerge from a non-equilibrium process; fatigue. Evidences including dislocation density evolution, stored energy, temperature, and acoustic signals can be considered as the signature of self-organization. Most of the attention is given to relate an analogy between persistent slip bands (PSBs) and self-organization in metals with single crystals. Some aspects of the stability of dislocations during fatigue of single crystals are discussed using the formulation of excess entropy generation.