Relationship of extrusion variables with pressure and temperature during twin screw extrusion cooking of starch

High moisture extrusion of lupin protein: influence of extrusion parameters on extruder responses and product properties

BACKGROUND

High moisture extrusion (HME) of lupin protein concentrate and isolate (50:50) mixture was performed by varying the extrusion parameters, such as barrel temperature (138-180 °C), water feed (40-68%) and screw speed (400-1800 rpm). The effect of extrusion parameters on extruder responses [die pressure, product temperature, torque and specific mechanical energy (SME)] and product properties [colour, cutting force, cooking yield, microstructure and in vitro protein digestibility (IVPD)] was evaluated.

RESULTS

The multiple regression analysis of the results revealed that the water feed had a significant negative linear effect on the extruder responses considered, as well as on colour difference and cutting force of extrudates. Screw speed had a positive linear effect on product temperature, SME and cooking yield. Barrel temperature affected extruder responses and product properties to a lesser extent. Scanning electron microscopy showed that denser microstructure and higher number of fibre layers were created by increasing temperature and screw speed along with decreasing water feed. The results of IVPD of selected extrudates showed that the increase in barrel temperature decreased the IVPD, whereas the increase in water feed resulted in higher IVPD. The screw speed had no significant effect on IVPD.

CONCLUSION

The study demonstrates that the use of lupin protein is feasible to produce meat analogues with HME which could enhance the possibilities to meet the growing protein demands for human consumption. © 2018 Society of Chemical Industry.

Effect of variety and drying method on the nutritive value of corn for growing pigs

Background

This experiment was conducted to determine the nutritive value of corn from the north of China for growing pigs. The experiment examined corn variety (LS1, LS2, LS3 and LS4) grown in one location, drying method (sun dried and artificially dried) and different drying temperatures. Corn harvested at 20-25% moisture was dried to about 12% moisture by sun drying and artificially drying at 80, 100, or 120°C in a fluidized bed dryer. Ninety-six barrows (average BW of 33.4 ± 2.7 kg) were housed in individual metabolism crates to facilitate separate collection of feces and urine. A five-day collection period followed a seven-day diet acclimation period.

Results

The results indicated that variety significantly influenced (P < 0.01) the 1,000 kernel weight of corn but not the bulk weight. Variety also influenced the available energy content (digestible energy of dry matter, P < 0.01; metabolisable energy of dry matter, P < 0.01) and digestibility of organic matter (P < 0.01), as well as dry matter (P < 0.01) and gross energy (GE) content (P < 0.02). The drying method of corn significantly influenced the 1,000 kernel weight (P < 0.01), bulk weight (P < 0.01) and digestibility of ether extract (EE) (P < 0.01). No effect of drying temperature on the digestibility of organic matter, dry matter (DM), crude protein (CP), neutral detergent fiber (NDF), acid detergent fiber (ADF) and gross energy was observed, but gelatinization (P < 0.05) and test weight (P < 0.01) decreased with an increase in temperature.

Conclusions

Variety has a significant impact on the nutritive value of corn for growing pigs, and greater attention needs to be paid to these influences in the assignment of the nutritive value of corn given to growing pigs.

Extruder Responses, Textural Properties and Color of Meat Analogs Made by High Moisture Soybean Residue and Soy Protein Isolate

The effect of mixture material with different levels which consisted in soybean residue, soy protein isolate and wheat gluten(0/65/35%-60/5/35%) during high-moisture extrusion, using a laboratory size co-rotating, twin screw food extruder under 50%-60% feed moisture content and 130-150 °C cooking temperature on selected extruder responses, color and textural properties of extruded products was studied. The results show that soybean residue content and feed moisture is negative correlation (r=-0.666 and -0.601) with the hardness of fibrous meat analogs. But cooking temperature has not significant correlation (P>0.05) with the changes of extruder response, color or textural properties of meat analogs.