The corrosion behaviour of nanocrystalline nickel

Mechanical Alloying of Elemental Powders into Nanocrystalline (NC) Fe-Cr Alloys: Remarkable Oxidation Resistance of NC Alloys

Mechanical alloying is among the few cost effective techniques for synthesizing nanocrystalline alloy powders. This article reviews mechanical alloying or ball-milling of (NC) powders of Fe-Cr alloys of different compositions, and the remarkable oxidation resistance of the NC alloy. The article also reviews challenges in thermal processing of the mechanically alloyed powders (such as compaction into monolithic mass) and means to overcome the challenges.

Hierarchical nanotwins in single-crystal-like nickel with high strength and corrosion resistance produced via a hybrid technique

High-density growth nanotwins enable high-strength and good ductility in metallic materials. However, twinning propensity is greatly reduced in metals with high stacking fault energy. Here we adopted a hybrid technique coupled with template-directed heteroepitaxial growth method to fabricate single-crystal-like, nanotwinned (nt) Ni. The nt Ni primarily contains hierarchical twin structures that consist of coherent and incoherent twin boundary segments with few conventional grain boundaries. In situ compression studies show the nt Ni has a high flow strength of ∼2 GPa and good deformability. Moreover, the nt Ni has superb corrosion behavior due to the unique twin structure in comparison to coarse grained and nanocrystalline counterparts. The hybrid technique opens the door for the fabrication of a wide variety of single-crystal-like nt metals with unique mechanical and chemical properties.

Enhancing the mechanical and biological performance of a metallic biomaterial for orthopedic applications through changes in the surface oxide layer by nanocrystalline surface modification

Nanostructured metals are a promising class of biomaterials for application in orthopedics to improve the mechanical performance and biological response for increasing the life of biomedical implants. Surface mechanical attrition treatment (SMAT) is an efficient way of engineering nanocrystalline surfaces on metal substrates. In this work, 316L stainless steel (SS), a widely used orthopedic biomaterial, was subjected to SMAT to generate a nanocrystalline surface. Surface nanocrystallization modified the nature of the oxide layer present on the surface. It increased the corrosion-fatigue strength in saline by 50%. This increase in strength is attributed to a thicker oxide layer, residual compressive stresses, high strength of the surface layer, and lower propensity for intergranular corrosion in the nanocrystalline layer. Nanocrystallization also enhanced osteoblast attachment and proliferation. Intriguingly, wettability and surface roughness, the key parameters widely acknowledged for controlling the cellular response remained unchanged after nanocrystallization. The observed cellular behavior is explained in terms of the changes in electronic properties of the semiconducting passive oxide film present on the surface of 316L SS. Nanocrystallization increased the charge carrier density of the n-type oxide film likely preventing denaturation of the adsorbed cell-adhesive proteins such as fibronectin. In addition, a net positive charge developed on the otherwise neutral oxide layer, which is known to facilitate cellular adhesion. The role of changes in the electronic properties of the oxide films on metal substrates is thus highlighted in this work. This study demonstrates the advantages of nanocrystalline surface modification by SMAT for processing metallic biomaterials used in orthopedic implants.

Effects of Strain Energy and Grain Size on Corrosion Resistance of Ultrafine Grained Fe-20%Cr Steels with Extremely low C and N Fabricated by ECAP

Effect of strain energy and grain size on corrosion resistance of ultrafine grained (UFG) Fe-20%Cr steels with extremely low C and N fabricated by equal channel angular pressing (ECAP) was investigated. UFG structures of initial grain size of 144 nm exhibited the typical three-stage softening comprising recovery, recrystallization, and grain growth. Potentiodynamic polarization measurements were carried out with a conventional three-electrode cell to evaluate pitting potential. Pitting potential in 1000 mol·m−3NaCl solution was nobler in UFG state, but pitting potential started to decrease monotonously at lower temperature compared to hardness. The degradation of corrosion resistance in the early stage of annealing is attributed to stability change of passivation by recovery of dislocation structures inside grains and in nonequilibrium grain boundaries. We therefore conclude that nobler potentials of UFG states were realized by not only grain size reduction but also defective deformation-induced UFG.

The effect of microstructure and elemental content on corrosion and corrosion inhibition of mild steel in a 0.5 M H2SO4 environment

The effect of composition and surface microstructure on the corrosion behavior of low carbon steel specimens from Nigeria (NCS) and China (CCS) in a 0.5 M H₂SO₄ solution has been studied using electrochemical techniques and surface probe techniques.

Comparison of Corrosion Behavior of Electrochemically Deposited Nano-Cobalt-Coated Ni Sheet

Corrosion behavior of nano-coblat-coated Ni sheet was compared with pure Ni and 20% Fe-Ni alloy sheet using potentiodynamic polarization and linear polarization technique in 0.1 M NaCl solution at room temperature. Results showed that corrosion resistance properties of nano-Co-coated Ni sheet were almost same as that of pure Ni sheet, however corrosion resistance of 20% Fe-Ni sheet was decreased significantly. Pitting potential of 20% Fe-Ni sheet was subsequently decreased as compared to pure Ni sheet as well as nano-cobalt-coated Ni sheet. SEM/EDS analysis of the corroded surfaces showed that both pure Ni and nano-coblat-coated Ni sheet did not show any appreciable corrosion however significant corrosion was observed in the case of 20% Fe-Ni sheet.

Electrical, Magnetic and Mechanical Properties of Nanocrystalline Nickel

The electrical, magnetic and mechanical properties of bulk nanocrystalline nickel produced by pulse-electrodeposition are reviewed and discussed in the context of nanoprocessing as a distinct form of grain boundary engineering to develop soft magnetic materials with improved performance characteristics.

Electrodeposition of nanostructured coatings and their characterization-A review

Nanostructured materials have gained importance in recent years due to their significantly enhanced properties. In particular, electrochemistry has a special role in producing a variety of nanostructured materials. In the current review, we discuss the superiority of electrochemical deposition techniques in synthesizing various nanomaterials that exhibit improved characteristics compared with materials produced by conventional techniques, as well as their classification, synthesis routes, properties and applications. The superior properties of a nanostructured nickel coating produced by electrochemical deposition are outlined. The properties of various nanostructured coating materials produced by electrochemical techniques are also described. Finally, the importance of nanostructured coatings in industrial applications as well as their potential in future technologies is emphasized.

The Electrochemical Corrosion of Bulk Nanocrystalline Ingot Iron in Acidic Sulfate Solution

The corrosion properties of bulk nanocrystalline ingot iron (BNII) fabricated from conventional polycrystalline ingot iron (CPII) by severe rolling were investigated by means of immersion test, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS) tests, and scanning electron microscopy (SEM) observation. These experimental results indicate that BNII possesses excellent corrosion resistance in comparison with CPII in acidic sulfate solution at room temperature. It may mainly result from different surface microstructures between CPII and BNII. However, the corrosion resistance of nanocrystalline materials is usually degraded because of their metastable microstructure nature, and the residual stress in nanocrystalline materials also can result in degradation of corrosion resistance according to the traditional point of view.

Preparation and Electrochemical Corrosion Behavior of Bulk Nanocrystalline Ingot Iron in HCl Acid Solution

Bulk nanocrystalline ingot iron (BNII) was produced by the severe rolling technique. The corrosion behaviors of BNII and as-received conventional polycrystalline ingot iron (CPII) in 1 M HCl solution were investigated by potentiodynamic polarization tests, electrochemical impedance spectroscopy measurement, and immersion tests at room temperature. For BNII, the anodic dissolution process is inhibited, but the cathodic process is enhanced. The corrosion current and average corrosion rate of BNII are 0.479 and 0.391 those of CPII, respectively. The resistance of the charge transfer of BNII is about 1.59 times higher than that of CPII. These results indicate that the corrosion resistance of BNII is improved in comparison with CPII.