Oxidation in High-Temperature and Supercritical Water

Complete oxidation of organic waste under mild supercritical water oxidation by combining effluent recirculation and membrane filtration

Supercritical water oxidation (SCWO) is a technology that can oxidize various organic (wet) wastes into CO₂. Complete oxidation of specific organics with SCWO goes in tandem with tailored conditions, typically involving elevated operating temperatures, long residence times, high oxidizer-to-waste ratios, or a combination of those, which promote difficulties, e.g., corrosion. These challenges hamper the practical implementation of SCWO, albeit SCWO offers excellent oxidation efficiencies. This work proposes a novel process combining mild supercritical water oxidation (SCWO) with membrane filtration to enhance the oxidation of organics. The modified SCWO works at mild reaction conditions (i.e., 380 °C, 25 MPa and oxidizer equivalence ratios as low as 1.5) to potentially decrease the risks. The membrane filtration discards clean effluent and recycles the retentate (containing incomplete oxidized organics) back to the mild SCWO process for further oxidation, thereafter resulting in near-complete removal of organics. Fresh feed is continuously added, as in the conventional process, along with recycled retentate to guarantee the throughput of the modified SCWO process. A mixture of SCWO-resistant volatile fatty acids (TOC = 4000 mg·L^-1) was studied to validate the proposed process. The proposed process in this study enhances the organic decomposition from 43.2% to 100% at mild conditions with only 10% capacity loss. CO₂ was the dominant gas product with traces of CO and H₂. Carbon output in the gas products increased with recirculation and got close to the carbon input of the freshly added feed ultimately. The results indicated that the proposed process maximized the benefits of both technologies, which allows the development of a technological process for supercritical water oxidation, as well as a new stratagem for waste treatment.

Effluent recirculation enables near-complete oxidation of organics during supercritical water oxidation at mild conditions: A proof of principle

This work presents a continuous set-up for SCWO, which was operated at mild conditions (380 °C, 25 MPa, oxidant equivalence ratio of 2.0 and residence time of 26 s) to oxidize cellulose, lignin, and acetic acid as model compounds. The aim was to oxidize different organics consecutively to near completion in the same mild reaction conditions and set-up. These conditions can overcome some drawbacks associated to SCWO. To combine near complete oxidation with the applied mild process conditions, aqueous effluent from SCWO, containing intermediates from incomplete oxidation, was recycled for consecutive oxidation. Meanwhile, fresh feedstock was continuously fed to retain the process capacity. Upon recycling the aqueous effluent three to four times, depending on the feedstock, the oxidation efficiency increased from 63.9%, 45.3% and 28.3% in a single pass for cellulose, lignin, and acetic acid, respectively, to near 100%. The principle of effluent recirculation should allow a compact set-up to perform almost complete oxidation of different organics at mild conditions. The principles and effects of effluent recirculation are outlined, as well as practical consequences and perspectives of this novel principle to SCWO.