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Taran J, Bhar R, Jha H, Kuila SK, Samal B, Pradhan R, Dubey BK. Synthetic coalification of microalgae through hydrothermal carbonization: strategies for enhanced hydrochar characteristics and technological advancements. BIORESOURCE TECHNOLOGY 2025; 429:132542. [PMID: 40239899 DOI: 10.1016/j.biortech.2025.132542] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/15/2025] [Revised: 04/13/2025] [Accepted: 04/13/2025] [Indexed: 04/18/2025]
Abstract
This review explores the hydrothermal carbonization (HTC) of microalgae through a comprehensive evaluation of the influence of process parameters on the resultant products. The findings revealed that HTC of microalgae takes place at lower temperatures (170 - 250 °C) compared to lignocellulosic feedstocks, and the resulting hydrochar and hydrolysate have a higher N-content. Additionally, secondary char production varies based on reaction conditions, with yields between 4 % and 35 %. The interaction between carbohydrates and nitrogenous compounds in the hydrolysate at varying reaction severities was discussed, underlining the extent of nitrogen fixation in the hydrochar and total organic C-content of up to 26.8 g L-1. The article also suggests strategies to improve hydrochar properties by assessing different technical strategies and emphasizing future direction research. In summary, this review underscores the potential of microalgal HTC as a sustainable approach for applications in energy and environmental applications via process optimization and technological upgradation.
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Affiliation(s)
- Joydeepa Taran
- Department of Civil Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Rajarshi Bhar
- Department of Civil Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Hema Jha
- P.K. Sinha Centre for Bioenergy and Renewables, Indian Institute of Technology Kharagpur, Kharagpur 721302, India; Department of Chemical Engineering, The University of Melbourne, Melbourne, Victoria 3010, Australia
| | - Saikat Kumar Kuila
- School of Water Resources, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Biswajit Samal
- Department of Civil Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Ranjan Pradhan
- CCU & S, Jindal Steel & Power, Jindal Nagar, Angul, Odisha 759111, India; School of Engineering, University of Guelph, 50 Stone Rd E, Guelph, ON N1G 2W1, Canada
| | - Brajesh Kumar Dubey
- Department of Civil Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India.
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Teboul E, Tammekivi E, Batteau M, Geantet C, Faure K. Off-line two-dimensional separation involving supercritical fluid chromatography for the characterization of the wastewater from algae hydrothermal liquefaction. J Chromatogr A 2023; 1694:463907. [PMID: 36905897 DOI: 10.1016/j.chroma.2023.463907] [Citation(s) in RCA: 9] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2022] [Revised: 02/24/2023] [Accepted: 03/01/2023] [Indexed: 03/06/2023]
Abstract
An off-line multidimensional method involving liquid chromatography combined with supercritical fluid chromatography was developed for the characterization of the wastewater of hydrothermal liquefaction of microalgae Chlorella sorokiniana. The first dimension consisted of a phenyl hexyl column operated in reversed-phase mode, whereas the second dimension was performed on a diol stationary phase. Optimization of the kinetic parameters of the first and second dimensions were performed, taking into account the fraction collection system. The beneficial effect of working at high flow rate in both dimensions, as well as the need to work with short columns (50 mm) in the second dimension was evidenced. Injection volume was also optimized in both dimensions. The first dimension benefited from on-column focusing, while in the second dimension, untreated water-rich fractions could be injected without peak deformation. The performances of offline LCxSFC were compared to LC-HRMS, SFC-HRMS and LCxLC-HRMS for the analysis of the wastewater. Despite a long analysis time of 3.3h, the off-line separation coupled to high-resolution mass spectrometry exhibited a very large orthogonality with 75 % occupation rate of the separation space, reaching an effective peak capacity of 1050. While other evaluated techniques were faster, one-dimensional techniques failed to separate the numerous isomers while LCxLC exhibited lower orthogonality (45% occupation rate).
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Affiliation(s)
- Eloïse Teboul
- Univ Lyon, CNRS, Université Claude Bernard Lyon 1, Institut des Sciences Analytiques, UMR 5280, 5 Rue de la Doua, F-69100, Villeurbanne, France
| | - Eliise Tammekivi
- Univ Lyon, CNRS, Université Claude Bernard Lyon 1, Institut des Sciences Analytiques, UMR 5280, 5 Rue de la Doua, F-69100, Villeurbanne, France
| | - Magali Batteau
- Univ Lyon, CNRS, Université Claude Bernard Lyon 1, Institut des Sciences Analytiques, UMR 5280, 5 Rue de la Doua, F-69100, Villeurbanne, France
| | - Christophe Geantet
- Univ Lyon, Université Claude Bernard Lyon 1, CNRS, IRCELYON UMR 5256, F-69626 Villeurbanne, France
| | - Karine Faure
- Univ Lyon, CNRS, Université Claude Bernard Lyon 1, Institut des Sciences Analytiques, UMR 5280, 5 Rue de la Doua, F-69100, Villeurbanne, France.
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Cavali M, Libardi Junior N, de Sena JD, Woiciechowski AL, Soccol CR, Belli Filho P, Bayard R, Benbelkacem H, de Castilhos Junior AB. A review on hydrothermal carbonization of potential biomass wastes, characterization and environmental applications of hydrochar, and biorefinery perspectives of the process. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 857:159627. [PMID: 36280070 DOI: 10.1016/j.scitotenv.2022.159627] [Citation(s) in RCA: 48] [Impact Index Per Article: 24.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/22/2022] [Revised: 10/17/2022] [Accepted: 10/18/2022] [Indexed: 06/16/2023]
Abstract
It is imperative to search for appropriate processes to convert wastes into energy, chemicals, and materials to establish a circular bio-economy toward sustainable development. Concerning waste biomass valorization, hydrothermal carbonization (HTC) is a promising route given its advantages over other thermochemical processes. From that perspective, this article reviewed the HTC of potential biomass wastes, the characterization and environmental utilization of hydrochar, and the biorefinery potential of this process. Crop and forestry residues and sewage sludge are two categories of biomass wastes (lignocellulosic and non-lignocellulosic, respectively) readily available for HTC or even co-hydrothermal carbonization (Co-HTC). The temperature, reaction time, and solid-to-liquid ratio utilized in HTC/Co-HTC of those biomass wastes were reported to range from 140 to 370 °C, 0.05 to 48 h, and 1/47 to 1/1, respectively, providing hydrochar yields of up to 94 % according to the process conditions. Hydrochar characterization by different techniques to determine its physicochemical properties is crucial to defining the best applications for this material. In the environmental field, hydrochar might be suitable for removing pollutants from aqueous systems, ameliorating soils, adsorbing atmospheric pollutants, working as an energy carrier, and performing carbon sequestration. But this material could also be employed in other areas (e.g., catalysis). Regarding the effluent from HTC/Co-HTC, this byproduct has the potential for serving as feedstock in other processes, such as anaerobic digestion and microalgae cultivation. These opportunities have aroused the industry interest in HTC since 2010, and the number of industrial-scale HTC plants and patent document applications has increased. The hydrochar patents are concentrated in China (77.6 %), the United States (10.6 %), the Republic of Korea (3.5 %), and Germany (3.5 %). Therefore, considering the possibilities of converting their product (hydrochar) and byproduct (effluent) into energy, chemicals, and materials, HTC or Co-HTC could work as the first step of a biorefinery. And this approach would completely agree with circular bioeconomy principles.
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Affiliation(s)
- Matheus Cavali
- Department of Sanitary and Environmental Engineering, Federal University of Santa Catarina, 88040-970 Florianópolis, Santa Catarina, Brazil.
| | - Nelson Libardi Junior
- Department of Sanitary and Environmental Engineering, Federal University of Santa Catarina, 88040-970 Florianópolis, Santa Catarina, Brazil
| | - Julia Dutra de Sena
- Department of Sanitary and Environmental Engineering, Federal University of Santa Catarina, 88040-970 Florianópolis, Santa Catarina, Brazil
| | - Adenise Lorenci Woiciechowski
- Department of Bioprocess Engineering and Biotechnology, Federal University of Paraná, 81531-908 Curitiba, Paraná, Brazil
| | - Carlos Ricardo Soccol
- Department of Bioprocess Engineering and Biotechnology, Federal University of Paraná, 81531-908 Curitiba, Paraná, Brazil
| | - Paulo Belli Filho
- Department of Sanitary and Environmental Engineering, Federal University of Santa Catarina, 88040-970 Florianópolis, Santa Catarina, Brazil
| | - Rémy Bayard
- DEEP (Déchets Eaux Environnement Pollutions) Laboratory, National Institute of Applied Sciences of Lyon, 69100 Villeurbanne, France
| | - Hassen Benbelkacem
- DEEP (Déchets Eaux Environnement Pollutions) Laboratory, National Institute of Applied Sciences of Lyon, 69100 Villeurbanne, France
| | - Armando Borges de Castilhos Junior
- Department of Sanitary and Environmental Engineering, Federal University of Santa Catarina, 88040-970 Florianópolis, Santa Catarina, Brazil
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Hydrothermal Conversion of Food Waste to Carbonaceous Solid Fuel-A Review of Recent Developments. Foods 2022; 11:foods11244036. [PMID: 36553775 PMCID: PMC9778180 DOI: 10.3390/foods11244036] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/19/2022] [Revised: 12/07/2022] [Accepted: 12/09/2022] [Indexed: 12/15/2022] Open
Abstract
This review critically discussed recent developments in hydrothermal carbonization (HTC) of food waste and its valorization to solid fuel. Food waste properties and fundamentals of the HTC reactor were also covered. The review further discussed the effect of temperature, contact time, pressure, water-biomass ratio, and heating rate on the HTC of food waste on the physiochemical properties of hydrochar. Literature review of the properties of the hydrochar produced from food waste in different studies shows that it possesses elemental, proximate, and energy properties that are comparable to sub-bituminous coal and may be used directly as fuel or co-combusted with coal. This work conclusively identified the existing research gaps and provided recommendation for future investigations.
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Gruber Z, Toth AJ, Menyhárd A, Mizsey P, Owsianiak M, Fozer D. Improving green hydrogen production from Chlorella vulgaris via formic acid-mediated hydrothermal carbonisation and neural network modelling. BIORESOURCE TECHNOLOGY 2022; 365:128071. [PMID: 36257525 DOI: 10.1016/j.biortech.2022.128071] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/28/2022] [Revised: 09/29/2022] [Accepted: 10/01/2022] [Indexed: 06/16/2023]
Abstract
This study investigates the formic acid-mediated hydrothermal carbonisation (HTC) of microalgae biomass to enhance green hydrogen production. The effects of combined severity factor (CSF) and feedstock-to-suspension ratio (FSR) are examined on HTC gas formation, hydrochar yield and quality, and composition of the liquid phase. The hydrothermal conversion of Chlorella vulgaris was investigated in a CSF and FSR range of -2.529 and 2.943; and 5.0 wt.% - 25.0 wt.%. Artificial neural networks (ANNs) were developed based on experimental data to model and analyse the HTC process. The results show that green hydrogen formation can be increased up to 3.04 mol kg-1 by applying CSF 2.433 and 12.5 wt.% FSR reaction conditions. The developed ANN model (BR-2-11-9-11) describes the hydrothermal process with high testing and training performance (MSEz = 1.71E-06 & 1.40E-06) and accuracy (R2 = 0.9974 & R2 = 0.9781). The enhanced H2 yield indicates an effective alternative green hydrogen production scenario at low temperatures using high-moisture-containing biomass feedstocks.
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Affiliation(s)
- Zita Gruber
- Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., Budapest, Hungary
| | - Andras Jozsef Toth
- Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., Budapest, Hungary
| | - Alfréd Menyhárd
- Department of Physical Chemistry and Materials Science, Laboratory of Plastics and Rubber Technology, Budapest University of Technology and Economics, H-1111 Budapest, Műegyetem rkp. 3. H. ép. I, Hungary
| | - Peter Mizsey
- Department of Fine Chemicals and Environmental Technology, University of Miskolc, Egyetem út, 3515 Miskolc, Hungary
| | - Mikołaj Owsianiak
- Department of Environmental and Resource Engineering, Quantitative Sustainability Assessment, Technical University of Denmark, Produktionstorvet, Building 424, DK-2800 Kgs. Lyngby, Denmark
| | - Daniel Fozer
- Department of Environmental and Resource Engineering, Quantitative Sustainability Assessment, Technical University of Denmark, Produktionstorvet, Building 424, DK-2800 Kgs. Lyngby, Denmark.
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Hydrothermal Carbonization of Residual Algal Biomass for Production of Hydrochar as a Biobased Metal Adsorbent. SUSTAINABILITY 2022. [DOI: 10.3390/su14010455] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Abstract
Conversion of residual algal biomass to value-added products is essential for enhancing the economics of algae cultivation. Algal hydrochar produced via hydrothermal carbonization of lipid-extracted Picochlorum oculatum is a material rich in oxygen functional groups and carbon (up to 67.3%) and hence a promising candidate for remediation of wastewaters. The hydrothermal carbonization conditions were optimized and the adsorption capacity of the hydrochar was tested for metal removal. By the end of the remediation process, cumulative removal of Al3+, Cu2+, Fe2+, Mg2+, Mn2+, and Pb2+ reached 89, 98, 75, 88, 75, and 100%, respectively. The adsorption of all metals was found to follow pseudo second-order kinetics and the Langmuir isotherm. Overall, when hydrothermal carbonization is applied to lipid-extracted algae, it generates a promising biobased adsorbent with value-added potential in metal remediation.
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