Effect of whole-body vibration exposures on physiological stresses: Mining heavy equipment applications

Development of an intervention program to reduce whole-body vibration exposure based on occupational and individual determinants among dumper operators

Objectives. Studies related to a systematic approach for intervention design to reduce whole-body vibration (WBV) exposure are scarce. This study presents a systematic approach to identifying, selecting and prioritizing safety interventions to fulfill that research gap. Methods. A total of 130 vibration readings for dumper operators were taken from two surface iron ore mines to identify significant determinants of WBV exposure. Initially, age, weight, seat design, awkward posture, machine's age, load tonnage, dumper speed and haul road condition were hypothesized as determinants. Data were collected through standardized questionnaires and field-based observation. A multivariate statistical approach was applied for the practical use of the intervention program. Results. As some of the hypothesized factors were correlated, exploratory factor analysis (EFA) followed by multiple linear regression (MLR) was used to investigate their association with WBV exposure. As per EFA results, hypothesized factors were clubbed under individual, ergonomics and occupational factors. Occupational and ergonomics factors were found to be significantly associated with WBV exposure through MLR and used to form safety interventions to reduce WBV exposure. Conclusions. Our methodological approach is original in the occupational health research area and can be helpful to tailor the safety interventions for the unit level with minimum effort.

A multi-objective optimization design approach of large mining planetary gear reducer

A two-stage computational framework is proposed to optimize the radiated noise and weight of a large mining planetary gear reducer under the rated conditions, based on a combination of response surface methodology and multi-objective optimization. The well-established transient dynamic analysis model of a large mining planetary gear reducer, which is used to analyze the mechanical strength and acoustic characteristics of the gear reducer. A unified experimental design is developed to obtain the response surface of the gearbox radiated noise and the mass of the gearbox housing. After obtaining the multi-objective optimization function, the multi-objective optimization problem for a lightweight and low-noise gearbox is performed using non-dominated sorting from the Genetic Algorithm II (NSGA-II). The research results demonstrates the effectiveness of the proposed optimization method in reducing vibrating amplitude and weight of the gearbox. This is crucial for minimizing energy consumption and enhancing the overall performance of the system. Additionally, the optimized gearbox design not only saves energy but also contributes to the reduction of carbon emissions, making it environmentally friendly.

The Future of Mine Safety: A Comprehensive Review of Anti-Collision Systems Based on Computer Vision in Underground Mines

Underground mining operations present critical safety hazards due to limited visibility and blind areas, which can lead to collisions between mobile machines and vehicles or persons, causing accidents and fatalities. This paper aims to survey the existing literature on anti-collision systems based on computer vision for pedestrian detection in underground mines, categorize them based on the types of sensors used, and evaluate their effectiveness in deep underground environments. A systematic review of the literature was conducted following the PRISMA (Preferred Reporting Items for Systematic Reviews and Meta-Analyses) guidelines to identify relevant research work on anti-collision systems for underground mining. The selected studies were analyzed and categorized based on the types of sensors used and their advantages and limitations in deep underground environments. This study provides an overview of the anti-collision systems used in underground mining, including cameras and lidar sensors, and their effectiveness in detecting pedestrians in deep underground environments. Anti-collision systems based on computer vision are effective in reducing accidents and fatalities in underground mining operations. However, their performance is influenced by factors, such as lighting conditions, sensor placement, and sensor range. The findings of this study have significant implications for the mining industry and could help improve safety in underground mining operations. This review and analysis of existing anti-collision systems can guide mining companies in selecting the most suitable system for their specific needs, ultimately reducing the risk of accidents and fatalities.

Evaluation of vertical and multi-axial suspension seats for reducing vertical-dominant and multi-axial whole body vibration and associated neck and low back joint torque and muscle activity

The primary aim of this laboratory-based human subject study was to evaluate the biomechanical loading associated with mining vehicles' multi-axial whole body vibration (WBV) by comparing joint torque and muscle activity in the neck and low back during three vibration conditions: mining vehicles' multi-axial, on-road vehicles' vertical-dominant, and no vibration. Moreover, the secondary aim was to determine the efficacy of a vertical passive air suspension and a prototype multi-axial active suspension seat in reducing WBV exposures and associated biomechanical loading measures. The peak joint torque and muscle activity in the neck and low back were higher when exposed to multi-axial vibration compared to the vertical-dominant or no vibration condition. When comparing the two suspension seats, there were limited differences in WBV, joint torque, and muscle activity. These results indicate that there is a need to develop more effective engineering controls to lower exposures to multi-axial WBV and related biomechanical loading. Practitioner Summary: This study found that mining vehicles' multi-axial WBV can increase biomechanical loading in the neck and back more so than on-road vehicles' vertical-dominant WBV. While a newly-developed multi-axial active suspension seat slightly reduced the overall WBV exposures, the results indicate that more effective engineering controls should be developed. Abbreviation: APDF: amplitude probability density function; Aw: weighted average vibration; BMI: body mass index; C7: The 7th cervical vertebra; EMG: electromyography; ES: erector spinae; IRB: institutional review board; ISO: International Organization for Standardization; L5/S1: the fifth lumbar vertebra (L5)/the first sacral vertebra(S1); MSDs: musculoskeletal disorders; MVC: maximum voluntary contraction; PSD: power spectral density; RVC: reference voluntary contraction; SCM: sternocleidomastoid; SD: standard deviation; SPL: splenius capitis; TRAP: trapezius; VDV: vibration dose value; WBV: whole body vibration.

Automotive Seat Comfort and Vibration Performance Evaluation in Dynamic Settings

An automotive seat is a key component which not only provides restraint and support for its occupant, but also mitigates vibration. Since an automotive seat is in constant contact with the vehicle occupant, its dynamic comfort is of great importance in automotive seat designs. In this study, three automotive seats with different foam firmnesses were evaluated to understand how the foam firmness, through different foam formulations, affected the seat vibration performance and perceived dynamic comfort in a laboratory (study 1) and field setting (study 2). In a repeated-measures laboratory based study, whole-body vibration (per ISO 2631-1), self-reported body discomfort, and seating comfort were measured and compared among the three automotive seats while participants were exposed to tri-axial, field-measured, automotive vibration and X-Y-Z axis 1–30 Hz sine sweeps. In a subsequent ride-and-drive field study, the two seats that received the highest comfort ratings from the laboratory study were installed in two identical vehicles and whole body vibration (WBV) and self-reported seating comfort were evaluated by the participants. The results showed that the foam firmness significantly affected WBV measures and self-reported comfort (p < 0.05). This study demonstrated that altering foam formulation can be an effective way of further improving dynamic vibration and seat comfort performance.

The effects of whole-body vibration amplitude on glucose metabolism, inflammation, and skeletal muscle oxygenation

Whole‐body vibration (WBV) is an exercise mimetic that elicits beneficial metabolic effects. This study aims to investigate the effects of WBV amplitude on metabolic, inflammatory, and muscle oxygenation responses. Forty women and men were assigned to a high (HI; n = 20, Age: 31 ± 6 y) or a low‐amplitude group (LO; n = 20, Age: 33 ± 6 y). Participants engaged in 10 cycles of WBV [1 cycle =1 min of vibration followed by 30 s of rest], while gastrocnemius muscle oxygen consumption (mVO₂) was assessed using near‐infrared spectroscopy (NIRS). Blood samples were collected PRE, POST, 1H, 3Hs, and 24H post‐WBV and analyzed for insulin, glucose, and IL‐6. In the LO group, Homeostatic Model Assessment for Insulin Resistant (HOMA‐IR) at 3 h (0.7 ± 0.2) was significantly lower compared to PRE (1.1 ± 0.2; p = 0.018), POST (1.3 ± 0.3; p = 0.045), 1H (1.3 ± 0.3; p = 0.010), and 24H (1.4 ± 0.2; p < 0.001). In addition, at 24H, HOMA‐IR was significantly lower in the LO when compared to the HI group (LO: 1.4 ± 0.2 vs. HI: 2.2 ± 0.4; p = 0.030). mVO₂ was higher (p = 0.003) in the LO (0.93 ± 0.29 ml/min/100 ml) when compared to the HI group (0.63 ± 0.28 ml/min/100 ml). IL‐6 at 3H (LO: 13.2 ± 2.7 vs. HI: 19.6 ± 4.0 pg·ml⁻¹; p = 0.045) and 24H (LO: 4.2 ± 1.1 vs. HI: 12.5 ± 3.1 pg·ml⁻¹; p = 0.016) was greater in the HI compared to the LO group. These findings indicate that low‐amplitude WBV provides greater metabolic benefits compared to high‐amplitude WBV.

A methodology for assessment of long-term exposure to whole-body vibrations in vehicle drivers to propose preventive safety measures

INTRODUCTION

The appearance of musculoskeletal disorders (MDs) in professional drivers due to exposition to whole-body vibration (WBV) makes it relevant to assess this exposure. The European Directive 2002/44/EC has two methods to evaluate exposure to WBV (defined in ISO2631-1:2008). These methods evaluate the exposure associated with an 8-hour working day; however, MDs due to WBV could also be caused by accumulated exposure to vibrations over long term, and hence, the methods defined in the European directive may be limited in their ability to ensure the safety of workers exposed to WBV throughout their years of employment.

METHOD

A detailed comparison and discussion of methods defined in the European Directive and the ISO2631-5:2018 was used as a starting point of the main results of this paper. On this basis, a new methodology for the management and organization of preventive measures is proposed to consider the assessment of ISO2631-5:2018 standard and the full working life of workers. Experimental data to assess exposure to WBV in heavy equipment vehicle (HEV) drivers under different road surface conditions and range of velocities were considered to illustrate the process of the proposed methodology.

RESULTS

The methods defined in the standards provide different assessments leading to a different possible consideration of safe operations when the risks associated with them may actually be high. The proposed methodology can be used with the aim of ensuring safety of workers throughout their working lives and providing an easy implementation of the calculations of ISO2631-5:2018 standard.

CONCLUSIONS

A procedure to assess the health risk probability to which the HEV worker is exposed in terms of the exposure years and a different range of operational vehicle speeds is proposed and exemplified with a study case. Practical applications: This study provides a practical tool for the management of WBV exposure related to work-tasks in HEV drivers. Safety managers should consider the global exposition to WBV throughout their working life, and this research provides an easy tool to accomplish it.

Occupational Accidents Related to Heavy Machinery: A Systematic Review

Surface and underground mining, due to its technical challenges, is considered a hazardous industry. The great majority of accidents and fatalities are frequently associated with ineffective or inappropriate training methods. Knowing that knowledge of occupational accident causes plays a significant role in safety management systems, it is important to systematise this kind of information. The primary objective of this systematic review was to find evidence of work-related accidents involving machinery and their causes and, thus, to provide relevant data available to improve the mining project (design). The Preferred Reporting of Items for Systematic Reviews and Meta-Analyses (PRISMA) Statement methodology was used to conduct the review. This paper provides the main research results based on a systematic review protocol registered in the International Prospective Register of Systematic Reviews (PROSPERO), where the research strategy, information sources, and eligibility criteria are provided. From the 3071 articles identified, 16 were considered eligible and added to the study. Results are presented in a narrative-based form, with additional data provided in descriptive tables. The data analysed showed that the equipment often related to mining accidents are conveyor belts, haul trucks, and dumpers, especially during maintenance or repair activities. Attention should be paid to powered tools. Effective monitoring and machine operation control are some of the stated measures to minimise accidents. Particular attention should be paid to less experienced and senior workers, mainly through fatigue control, workload management, and appropriate training programs.

Postural balance effects from exposure to multi-axial whole-body vibration in mining vehicle operation

Twenty participants (18 males and 2 females) completed postural stability assessments before and after 4-h exposure to whole body vibration (WBV) in four experimental conditions: (a) vertical-dominant WBV with vertical passive air suspension, (b) multi-axial WBV with vertical passive air suspension, (c) multi-axial WBV with multi-axial active suspension, and (d) no WBV condition. Center of pressure (COP)-based postural sway measures significantly increased following multi-axial WBV exposure. Increase in COP velocity and displacement following multi-axial WBV was significantly higher than the increase in all the other exposure conditions. However, no significant differences between the WBV conditions were observed in functional limits of stability and anticipatory postural adjustments. While our results show standing balance to be impaired following the multi-axial WBV exposure of off-road mining vehicles, dynamic stability across a broader range of conditions needs to be understood to causally link postural stability decrements to increased fall-risks associated with off-road vehicle operators.