Some of the properties of flame retardant medium density fiberboard made from rubberwood and recycled containers containing aluminum trihydroxide

Quantification of aluminium trihydrate flame retardant in polyolefins via in-line hyperspectral imaging and machine learning for safe sorting

The extensive use of aluminium trihydrate (ATH) flame retardant in plastics poses challenges and hazards in plastic waste recycling, thus it is crucial to accurately identify ATH. This study demonstrates the effectiveness of an industrial in-line shortwave infrared (SWIR) hyperspectral imaging system and principal component analysis (PCA) for detecting and quantifying ATH in low-density polyethylene (LDPE) and polypropylene (PP). The samples were characterized by elemental analysis, ATR-FTIR, DSC, and TGA. A quantitative estimation model was developed by analysing spectra with varying ATH concentrations. PCA and SWIR band area ratio were fitted to estimate the ATH concentration. The PCA model outperformed the SWIR band area ratio model and achieved good predictions between measured and predicted ATH concentrations ranging from 22.9 to 1.6 wt% (R2LDPE = 0.95) in LDPE and from 24.0 to 2.5 wt% in PP (R2PP = 0.94). The obtained in-line control tool is relevant to the recycling industries, enabling real-time assessment of additives.

Effect of Iron Oxide Nanoparticles on the Physical Properties of Medium Density Fiberboard

This paper investigates the influence of iron oxide (Fe₂O₃) nanoparticles on the physical properties of medium density fiberboard (MDF). In this study, three different nano iron oxide loadings, i.e., 0.5, 1.5 and 2.5 wt %, and untreated poplar fibers were used. The iron oxide (Fe₂O₃) nanoparticles were initially dispersed into urea formaldehyde resin using a high-vacuum mechanical stirrer before being incorporated into natural fibers. The untreated poplar fibers were wound onto metal frames to produce dry mat layers. Twenty different composite samples were made. All composite samples were tested for physical properties, i.e., thickness swelling, water absorption, moisture content and density in accordance with standards EN-317, ASTM D570, EN-322 and EN-323 respectively. Based on the results, it was found that the incorporation of homogeneously dispersed iron oxide nanoparticles significantly improved thickness swelling (Ts). Moreover, water absorption (WA) improved by up to 49.18 and 34.54%, respectively, at the highest loading of 2.5 wt %. Microstructure was investigated and characterized with scanning electron microscopy (SEM), x-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) and we examined whether iron oxide nanoparticles exhibit good interactions with urea formaldehyde and poplar wood fibers. Heat and mass transfer investigation in the form of differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) was carried out due to the impact of Fe₂O₃ nanoparticles. The curing temperature and thermal stability of the resin were enhanced due to the addition of Fe₂O₃ nanoparticles. A one-way ANOVA statistical analysis was established to effectively control the use of Fe₂O₃ nanoparticles. Therefore, the presence of iron oxide nanoparticles in an epoxy polymer contributes to a stiffer matrix that, effectively, enhances the capability of improving the physical properties of nano MDF.

Fabrication of Superhydrophobic Mg/Al Layered Double Hydroxide (LDH) Coatings on Medium Density Fiberboards (MDFs) with Flame Retardancy

The hydrophilicity and flammability of fiberboards have limited their real-life applications. In this study, a facile strategy for preparing the multifunctional coatings with superhydrophobicity and flame retardancy on medium density fiberboards (MDFs) has been investigated. The superhydrophobic and flame-retardant coating on the MDF surface was obtained by depositing polydimethylsiloxane (PDMS) and 1H, 1H, 2H, 2H-perfluorodecyltrichlorosilane (FDTS)-modified Mg/Al layered double hydroxide (LDH) particles step by step. The as-prepared coating exhibited superhydrophobic properties with a water contact angle (WCA) of ~155° and good self-cleaning properties. Furthermore, the limiting oxygen index (LOI) value of the superhydrophobic MDFs increased by 60.4% as compared to that of the pristine MDFs, showing improved flame retardancy. The peak heat release rate (PHRR) and total heat release (THR) of MDFs decreased after coating with PDMS@FDTS-Mg/Al LDH, suggesting that the superhydrophobic coating decreased the fire growth speed and risk of fire hazard of MDFs. This coating with multiple functions opens a new avenue for the protection and functionalization of MDFs.

Facile Fabrication of a PDMS@Stearic Acid-Kaolin Coating on Lignocellulose Composites with Superhydrophobicity and Flame Retardancy

The disadvantages such as swelling after absorbing water and flammability restrict the widespread applications of lignocellulose composites (LC). Herein, a facile and effective method to fabricate superhydrophobic surfaces with flame retardancy on LC has been investigated by coating polydimethylsiloxane (PDMS) and stearic acid (STA) modified kaolin (KL) particles. The as-prepared coatings on the LC exhibited a good repellency to water (a contact angle = 156°). Owing to the excellent flame retardancy of kaolin particles, the LC coated with PDMS@STA-KL displayed a good flame retardancy during limiting oxygen index and cone calorimeter tests. After the coating treatment, the limiting oxygen index value of the LC increased to 41.0. Cone calorimetry results indicated that the ignition time of the LC coated with PDMS@STA-KL increased by 40 s compared with that of uncoated LC. Moreover, the peak heat release rate (PHRR) and the total heat release (THR) of LC coated with PDMS@STA-KL reduced by 18.7% and 19.2% compared with those of uncoated LC, respectively. This LC coating with improved water repellency and flame retardancy can be considered as a potential alternative to protect the lignocellulose composite.