Carbon filtration cathode in microbial fuel cell to enhance wastewater treatment

Effect of CuO/ZnO/FTO electrode properties on the performance of a photo-microbial fuel cell sensor for the detection of heavy metals

The development of sustainable, low-cost and responsive technology for heavy metals detection in wastewater is crucial. In this study, by combining CuO/ZnO photocathode with microbial anode, a novel photo-microbial fuel cell (PMFC) sensor was developed. The self-powered PMFC was performed under light and dark condition for heavy metals detection. Compared with MFC sensor, PMFC sensor showed a wider detection range (0.1-4 mg L^-1 of Cd²⁺ and 10-80 mg L^-1 of Cu²⁺). The improved performance in sensing limit and sensitivity was mainly attributed to the intimate P-N heterojunctions formed in CuO/ZnO, which accelerated the electron transport between the photocathode and the microbial anode. Besides, the toxicity of five heavy metals tested in PMFC was shown as Cd²⁺>Cr⁶⁺>Zn²⁺>Hg²⁺>Cu²⁺. This study has taken advantage of the characteristics of PMFC and facilitated its application in heavy metals detection, which provides a new approach for the development of biosensors.

A novel MnOOH coated nylon membrane for efficient removal of 2,4-dichlorophenol through peroxymonosulfate activation

2,4-Dichlorophenol (2,4-DCP) is a highly toxic water contaminant. In this study, we demonstrate a novel catalytic filtration membrane by coating MnOOH nanoparticles on nylon membrane (MnOOH@nylon) for improved removal of 2,4-DCP through a synergetic "trap-and-zap" process. In this hybrid membrane, the underlying nylon membrane provides high adsorption affinity for 2,4-DCP. While the immobilized MnOOH nanoparticles on the membrane surface provide catalytic property for peroxymonosulfate activation to produce reactive oxygen species (ROS), which migrate with the fluid to the underlying nylon membrane pore channels and react with the adsorbed 2,4-DCP with a much higher rate (0.9575 mg L^-1 min^-1) than that in the suspended MnOOH particle system (0.1493 mg L^-1 min^-1). The forced flow in the small voids of the MnOOH nanoparticle coating layer (< 200 nm) and channels of nylon membrane (~220 nm) is critical to improve the 2,4-DCP adsorption, ROS production, and 2,4-DCP degradation. The hybrid MnOOH@nylon membrane also improves the stability of the MnOOH nanoparticles and the resistibility to competitive anions, due to much higher concentration ratio of the adsorbed 2,4-DCP and produced ROS versus background competitive ions in the membrane phase. This study provides a generally applicable approach to achieve high removal of target contaminants in catalytic membrane processes.

The Membrane-Less Microbial Fuel Cell (ML-MFC) with Ni-Co and Cu-B Cathode Powered by the Process Wastewater from Yeast Production

Research related to measurements of electricity production was combined with parallel wastewater parameter reduction in a membrane-less microbial fuel cell (ML-MFC) fed with industry process wastewater (from a yeast factory). Electrodes with Ni–Co and Cu–B catalysts were used as cathodes. A carbon electrode (carbon cloth) was used as a reference due to its widespread use. It was demonstrated that all analyzed electrodes could be employed as cathodes in ML-MFC fed with process wastewater from yeast production. Electricity measurements during ML-MFC operations indicated that power (6.19 mW) and current density (0.38 mA·cm−2) were the highest for Ni–Co electrodes. In addition, during the exploitation of ML-MFC, it was recorded that the chemical oxygen demand (COD) removal per time for all types of electrodes was similar to the duration of COD decrease in the conditions for wastewater aeration. However, the COD reduction curve for aeration took the most favorable course. The concentration of NH4+ in ML-MFC remained virtually constant throughout the measurement period, whereas NO3− levels indicated almost complete removal (with a minimum increase in the last days of cell exploitation).

Preparation and Analysis of Ni–Co Catalyst Use for Electricity Production and COD Reduction in Microbial Fuel Cells

Microbial fuel cells (MFCs) are devices than can contribute to the development of new technologies using renewable energy sources or waste products for energy production. Moreover, MFCs can realize wastewater pre-treatment, e.g., reduction of the chemical oxygen demand (COD). This research covered preparation and analysis of a catalyst and measurements of changes in the concentration of COD in the MFC with a Ni–Co cathode. Analysis of the catalyst included measurements of the electroless potential of Ni–Co electrodes oxidized for 1–10 h, and the influence of anodic charge on the catalytic activity of the Ni–Co alloy (for four alloys: 15, 25, 50, and 75% concentration of Co). For the Ni–Co alloy containing 15% of Co oxidized for 8 h, after the third anodic charge the best catalytic parameters was obtained. During the MFC operation, it was noted that the COD reduction time (to 90% efficiency) was similar to the reduction time during wastewater aeration. However, the characteristic of the aeration curve was preferred to the curve obtained during the MFC operation. The electricity measurements during the MFC operation showed that power equal to 7.19 mW was obtained (at a current density of 0.47 mA·cm−2).

Wastewater Treatment and Electricity Production in a Microbial Fuel Cell with Cu–B Alloy as the Cathode Catalyst

The possibility of wastewater treatment and electricity production using a microbial fuel cell with Cu–B alloy as the cathode catalyst is presented in this paper. Our research covered the catalyst preparation; measurements of the electroless potential of electrodes with the Cu–B catalyst, measurements of the influence of anodic charge on the catalytic activity of the Cu–B alloy, electricity production in a microbial fuel cell (with a Cu–B cathode), and a comparison of changes in the concentration of chemical oxygen demand (COD), NH4+, and NO3– in three reactors: one excluding aeration, one with aeration, and during microbial fuel cell operation (with a Cu–B cathode). During the experiments, electricity production equal to 0.21–0.35 mA·cm−2 was obtained. The use of a microbial fuel cell (MFC) with Cu–B offers a similar reduction time for COD to that resulting from the application of aeration. The measured reduction of NH4+ was unchanged when compared with cases employing MFCs, and it was found that effectiveness of about 90% can be achieved for NO3– reduction. From the results of this study, we conclude that Cu–B can be employed to play the role of a cathode catalyst in applications of microbial fuel cells employed for wastewater treatment and the production of electricity.

Dual-Function Electrocatalytic and Macroporous Hollow-Fiber Cathode for Converting Waste Streams to Valuable Resources Using Microbial Electrochemical Systems

Dual-function electrocatalytic and macroporous hollow-fiber cathodes are recently proposed as promising advanced material for maximizing the conversion of waste streams such as wastewater and waste CO₂ to valuable resources (e.g., clean freshwater, energy, value-added chemicals) in microbial electrochemical systems. The first part of this progress report reviews recent developments in this type of cathode architecture for the simultaneous recovery of clean freshwater and energy from wastewater. Critical insights are provided on suitable materials for fabricating these cathodes, as well as addressing some challenges in the fabrication process with proposed strategies to overcome them. The second and complementary part of the progress report highlights how the unique features of this cathode architecture can solve one of the intrinsic bottlenecks (gas-liquid mass transfer limitation) in the application of microbial electrochemical systems for CO₂ reduction to value-added products. Strategies to further improve the availability of CO₂ to microbial catalysts on the cathode are proposed. The importance of understanding microbe-cathode interactions, as well as electron transfer mechanisms at the cathode-cell and cell-cell interface to better design dual-function macroporous hollow-fiber cathodes, is critically discussed with insights on how the choice of material is important in facilitating direct electron transfer versus mediated electron transfer.

The influence of the filtration membrane air-cathode biofilm on wastewater treatment

The aim of this work was to evaluate the influence of FMA biofilm on nutrient removal through the filtration membrane air-cathode (FMA) replacement test. The result showed that the biofilm accounted for only 29.9% of the COD removal, while 82.9% of the TN removal can be due to the contribution of the FMA biofilm. The microbial community analysis showed that most of the primary genus in the FMA biofilm were TN removal related bacteria. This quantitative determination of the FMA biofilm influence on COD and TN removal would promote the further optimization of the MFC reactor with FMA for higher wastewater treatment efficiency.

Carbon-Based Microbial-Fuel-Cell Electrodes: From Conductive Supports to Active Catalysts

Microbial fuel cells (MFCs) have attracted considerable interest due to their potential in renewable electrical power generation using the broad diversity of biomass and organic substrates. However, the difficulties in achieving high power densities and commercially affordable electrode materials have limited their industrial applications to date. Carbon materials, which can exhibit a wide range of different morphologies and structures, usually possess physiological activity to interact with microorganisms and are therefore fast-emerging electrode materials. As the anode, carbon materials can significantly promote interfacial microbial colonization and accelerate the formation of extracellular biofilms, which eventually promotes the electrical power density by providing a conductive microenvironment for extracellular electron transfer. As the cathode, carbon-based materials can function as catalysts for the oxygen-reduction reaction, showing satisfying activities and efficiencies nowadays even reaching the performance of Pt catalysts. Here, first, recent advancements on the design of carbon materials for anodes in MFCs are summarized, and the influence of structure and surface functionalization of different types of carbon materials on microorganism immobilization and electrochemical performance is elucidated. Then, synthetic strategies and structures of typical carbon-based cathodes in MFCs are briefly presented. Furthermore, future applications of carbon-electrode-based MFC devices in the energy, environmental, and biological fields are discussed, and the emerging challenges in transferring them from laboratory to industrial scale are described.

A critical review of bioelectrochemical membrane reactor (BECMR) as cutting-edge sustainable wastewater treatment

Reclamation of wastewater along with minimum energy utilization has been the paramount concern today. Tremendous industrialization and corresponding demographic resulted in elevated water and energy demand; however, scarcity of sufficient water and energy resource triggers rigorous research for sustainable water treatment technology. Recent technologies like activated sludge, filtration, adsorption, coagulation, and oxidation have been considered as promising sustainable technologies, but high cost, low efficiency, and efficacy are the major concerns so far. Wastewater is food for billions of bacteria, where some exceptional bacterial species have the ability to transport electrons that are produced during metabolism to outside the cell membrane. Indeed, wastewater can itself be considered as a prominent candidate to resolve the problem of sustainability. Bioelectrochemical membrane reactor is a promising technology, which is an integration of microbial fuel cell (MFC) to membrane bioreactor (MBR). It promises the benefit of harvesting electricity while biologically treating any type of wastewater to the highest extent while passing wastewater through anaerobic, aerobic, and integrated membrane compartments in successive manner. In this review, we provide critical rethinking to take this idea of integration of MFC-MBR and apply them to produce a fully functional prototype of bioelectrochemical membrane reactor that could be used commercially.

A Microfiltration Polymer-Based Hollow-Fiber Cathode as a Promising Advanced Material for Simultaneous Recovery of Energy and Water

A novel electrocatalytic and microfiltration polymeric hollow fiber is fabricated for simultaneous recovery of energy (H₂ ) and clean fresh water from wastewater, hence addressing two grand challenges facing society in the current century (i.e., providing adequate supplies of clean fresh water and energy as the world's population increases).

Self-Driven Desalination and Advanced Treatment of Wastewater in a Modularized Filtration Air Cathode Microbial Desalination Cell

Microbial desalination cells (MDCs) extract organic energy from wastewater for in situ desalination of saline water. However, to desalinate salt water, traditional MDCs often require an anolyte (wastewater) and a catholyte (other synthetic water) to produce electricity. Correspondingly, the traditional MDCs also produced anode effluent and cathode effluent, and may produce a concentrate solution, resulting in a low production of diluate. In this study, nitrogen-doped carbon nanotube membranes and Pt carbon cloths were utilized as filtration material and cathode to fabricate a modularized filtration air cathode MDC (F-MDC). With real wastewater flowing from anode to cathode, and finally to the middle membrane stack, the diluate volume production reached 82.4%, with the removal efficiency of salinity and chemical oxygen demand (COD) reached 93.6% and 97.3% respectively. The final diluate conductivity was 68 ± 12 μS/cm, and the turbidity was 0.41 NTU, which were sufficient for boiler supplementary or industrial cooling. The concentrate production was only 17.6%, and almost all the phosphorus and salt, and most of the nitrogen were recovered, potentially allowing the recovery of nutrients and other chemicals. These results show the potential utility of the modularized F-MDC in the application of municipal wastewater advanced treatment and self-driven desalination.

Microbial fuel cells and osmotic membrane bioreactors have mutual benefits for wastewater treatment and energy production

This study demonstrates that microbial fuel cells (MFCs) and osmotic membrane bioreactors (OMBRs) can be mutually beneficial when integrated together for wastewater treatment. When connecting MFCs with OMBRs, the solute buildup increased conductivity and buffer capacity, which greatly increased MFC power density from 3 W/m(3) up to 11.5 W/m(3). In turn, the MFCs conditioned and reduced sludge production and therefore reduced forward osmosis (FO) membrane fouling. The MFC-OMBR equipped with new thin-film composite (TFC) membrane showed excellent organic (>95%) and phosphorus removal (>99%) and therefore maintained effluent sCOD below 20 mg/L. However, the nitrogen removal was limited due to the negative surface charge of the thin-film composite membrane and solution chemistry, which led to higher flux of ammonium toward the OMBR draw solution. Further studies are needed to improve nitrogen removal, reduce fouling, and optimize system integration.

Three-dimensional porous hollow fibre copper electrodes for efficient and high-rate electrochemical carbon dioxide reduction

Aqueous-phase electrochemical reduction of carbon dioxide requires an active, earth-abundant electrocatalyst, as well as highly efficient mass transport. Here we report the design of a porous hollow fibre copper electrode with a compact three-dimensional geometry, which provides a large area, three-phase boundary for gas–liquid reactions. The performance of the copper electrode is significantly enhanced; at overpotentials between 200 and 400 mV, faradaic efficiencies for carbon dioxide reduction up to 85% are obtained. Moreover, the carbon monoxide formation rate is at least one order of magnitude larger when compared with state-of-the-art nanocrystalline copper electrodes. Copper hollow fibre electrodes can be prepared via a facile method that is compatible with existing large-scale production processes. The results of this study may inspire the development of new types of microtubular electrodes for electrochemical processes in which at least one gas-phase reactant is involved, such as in fuel cell technology.

Aqueous phase electrochemical reduction of CO₂ requires an active electrocatalyst and efficient mass transport. Here, the authors report a hollow fibre copper electrode displaying compact 3D geometry, with a large area, three phase boundary for gas-liquid reactions, and subsequently enhanced performance.

A new design of activated carbon membrane air-cathode for wastewater treatment and energy recovery

A novel design of membrane air-cathode (MAC) with a double activated carbon layer was developed and served as a filtration cathode in a single chambered microbial fuel cell.

Integrating membrane filtration into bioelectrochemical systems as next generation energy-efficient wastewater treatment technologies for water reclamation: A review

Bioelectrochemical systems (BES) represent an energy-efficient approach for wastewater treatment, but the effluent still requires further treatment for direct discharge or reuse. Integrating membrane filtration in BES can achieve high-quality effluents with additional benefits. Three types of filtration membranes, dynamic membrane, ultrafiltration membrane and forward osmosis membrane that are grouped based on pore size, have been studied for integration in BES. The integration can be accomplished either in an internal or an external configuration. In an internal configuration, membranes can act as a separator between the electrodes, or be immersed in the anode/cathode chamber as a filtration component. The external configuration allows BES and membrane module to be operated independently. Given much progress and interest in the integration of membrane filtration into BES, this paper has reviewed the past studies, described various integration methods, discussed the advantages and limitations of each integration, and presented challenges for future development.