Influence of pressures up to 50bar on two-stage anaerobic digestion

Ex-situ biomethanation for CO2 valorization: State of the art, recent advances, challenges, and future prospective

Ex-situ biomethanation is an emerging technology that facilitates the use of surplus renewable electricity and valorizes carbon dioxide (CO2) for biomethane production by hydrogenotrophic methanogens. This review offers an up-to-date overview of the current state of ex-situ biomethanation and thoroughly analyzes key operational parameters affecting hydrogen (H2) gas-liquid mass transfer and biomethanation performance, along with an in-depth discussion of the technical challenges. To the best of our knowledge, this is the first review article to discuss microbial community structure in liquid and biofilm phases and their responses after exposure to H2 starvation during ex-situ biomethanation. In addition, future research in areas such as reactor configuration and optimization of operational parameters for improving the H2 mass transfer rate, inhibiting opportunistic homoacetogens, integration of membrane technology, and use of conductive packing material is recommended to overcome challenges and improve the efficiency of ex-situ biomethanation. Furthermore, this review presents a techno-economic analysis for the future development and facilitation of industrial implementation. The insights presented in this review will offer useful information to identify state-of-the-art research trends and realize the full potential of this emerging technology for CO2 utilization and biomethane production.

Elucidation of microbial interactions, dynamics, and keystone microbes in high pressure anaerobic digestion

High-pressure anaerobic digestion (HPAD) is a promising technology for producing biogas enriched with high methane content in a single-step process. To enhance HPAD performance, a comprehensive understanding of microbial community dynamics and their interactions is essential. For this, mesophilic batch high-pressurized anaerobic reactors were operated under 3 bars (H3) and 6 bars (H6). The experimental results showed that the effect of high-pressure (up to 6 bar) on acidification was negligible while methanogenesis was significantly delayed. Microbial analysis showed the predominance of Defluviitoga affiliated with the phylum Thermotogae and the reduction of Thiopseudomonas under high-pressure conditions. In addition, the microbial cluster pattern in H3 and H6 was significantly different compared to the CR, indicating a clear shift in microbial community structure. Moreover, Methanobacterium, Methanomicrobiaceae, Alkaliphilus, and Petrimonas were strongly correlated in network analysis, and they could be identified as keystone microbes in the HPAD reactor.

Integration of two-stage anaerobic digestion process with in situ biogas upgrading

High impurity concentration of biogas limits its wide commercial utilization. Therefore, the integration of two-stage anaerobic digestion process with in situ biogas upgrading technologies is reviewed, with emphasis on their principles, main influencing factors, research success, and technical challenges. The crucial factors that influence these technologies are pH, alkalinity, and hydrogenotrophic methanogenesis. Hence, pH fluctuation and low gas-liquid mass transfer of H₂ are some major technical challenges limiting the full-scale application of in situ upgrading techniques. Two-stage anaerobic digestion integration with various in situ upgrading techniques to form a hybrid system is proposed to overcome the constraints and systematically guide future research design and advance the development and commercialization of these techniques. This review intends to provide the current state of in situ biogas upgrading technologies and identify knowledge gaps that warrant further investigation to advance their development and practical implementation.

Effect of pressure on biomethanation process and spatial stratification of microbial communities in trickle bed reactors under decreasing gas retention time

The current study investigated the effect of elevating gas pressure on biomethanation in trickle-bed reactors (TBRs). The increased pressure led to successful biomethanation (CH₄ > 90 %) at a gas retention time (GRT) of 21 min, due to the improved transfer rates of H₂ and CO₂. On the contrary, the non-pressurized TBR performance was reduced at GRTs shorter than 40 min. Metagenomic analysis revealed that the microbial populations collected from the lower and middle parts of the reactor under the same GRT were more homogeneous compared with those developed in the upper layer. Comparison with previous experiments suggest that microbial stratification is mainly driven by the nutrient provision strategy. Methanobacterium species was the most dominant methanogen and it was mainly associated with the bottom and middle parts of TBRs. Overall, the increased pressure did not affect markedly the microbial composition, while the GRT was the most important parameter shaping the microbiomes.

Two-stage anaerobic digestion: State of technology and perspective roles in future energy systems

Two-stage anaerobic digestion (TSAD) systems have been studied on a laboratory scale for about 50 years. However, they have not yet reached industrial scale despite their potential for future energy systems. This review provides an analysis of the TSAD technology, including the influence of process parameters on biomass conversion rates. The most common substrate (35.2% of the 38 selected studies) used in the analysed data was in the category of rapidly hydrolysable industrial waste with an average dry matter content of 7.24%. The highest methane content of 85% was reached when digesting food waste in a combination of two mesophilic continuously stirred tank reactors with an acidic (pH 5.5) first stage and alkaline (pH 7) second stage. Therefore, the review shows the limitations of the TSAD technology, future research directions, and the effect of integration of TSAD systems into the current strategy to reduce greenhouse gas emissions.

Feasibility Study of Anaerobic Codigestion of Municipal Organic Waste in Moderately Pressurized Digesters: A Case for the Russian Federation

Anaerobic digestion (AD) is a promising option to obtain renewable energy in the form of biogas and reduce the anthropogenic impact on the environment. In recent years there has been increasing interest in using pressurized digesters to improve the quality of biogas. However, maintaining high overpressure increases the requirements for the explosion safety of digesters. Consequently, there are natural limitations in the available technologies and facilities suitable for full-scale operation. In this work, we aimed to evaluate the possibility of using overpressure in the digester to improve the efficiency of codigestion of common municipal organic waste–sewage sludge and the organic fraction of municipal solid waste. Three levels of moderate excess pressure (100, 150 and 200 kPa) were used to meet requirements of existing block-modular anaerobic bioreactors based on railway tanks, which are widely utilized for AD in the Russian Federation. There was no significant change in methane content in biogas (65% ± 3%) at different values of overpressure, hydraulic retention time (HRT) and organic loading rate (OLR). The maximum methane and energy production rates (2.365 L/(L·day) and 94.27 kJ/(L·day), respectively) were obtained at an overpressure of 200 kPa, HRT of 5 days and OLR of 14 kg VS/(m3·day). However, the maximum methane yield (202.44 mL/g VS), energy yield (8.07 kJ/g VS) and volatile solids (VS) removal (63.21%) were recorded at an overpressure of 150 kPa, HRT of 7 days and OLR of 10.4 kg VS/(m3·day). The pressured conditions showed better performance in terms of AD stability at high OLRs.

Modelling of autogenerative high-pressure anaerobic digestion in a batch reactor for the production of pressurised biogas

Background

Pressurised anaerobic digestion allows the production of biogas with a high content of methane and, at the same time, avoid the energy costs for the biogas upgrading and injection into the distribution grid. The technology carries potential, but the research faces practical constraints by a.o. the capital investment needed in high-pressure reactors and sensors and associated sampling limitations. In this work, the kinetic model of an autogenerative high-pressure anaerobic digestion of acetate, as the representative compound of the aceticlastic methanogenesis route, in batch configuration, is proposed to predict the dynamic performance of pressurised digesters and support future experimental work. The modelling of autogenerative high-pressure anaerobic digestion in batch configuration, which is not extensively studied and simulated in the present literature, was developed, calibrated, and validated by using experimental results available from the literature.

Results

Under high-pressure conditions, the assessment of the Monod maximum specific uptake rate, the half-saturation constant and the first-order decay rate was carried out, and the values of 5.9 kg COD kg COD⁻¹ d⁻¹, 0.05 kg COD m⁻³ and 0.02 d⁻¹ were determined, respectively. By using the predicted values, excellent fittings of the final pressure, the CH₄ molar fraction and the specific methanogenic yield calculation were obtained. Likewise, the variation in the gas–liquid mass transfer coefficient by several orders of magnitude showed negligible effects on the model predictive values in terms of methane molar fraction of the produced biogas, while the final pressure seemed to be slightly influenced.

Conclusions

The proposed model allowed to estimate the Monod maximum specific uptake rate for acetate, the half-saturation rate for acetate and the first-order decay rate constant, which were comparable with literature values reported for well-studied methanogens under anaerobic digestion at atmospheric pressure. The methane molar fraction and the final pressure predicted by the model showed different responses towards the variation of the gas–liquid mass transfer coefficient since the former seemed not to be affected by the variation of the gas–liquid mass transfer coefficient; in contrast, the final pressure seemed to be slightly influenced. The proposed approach may also allow to potentially identify the methanogens species able to be predominant at high pressure.

Performance Evaluation of Pressurized Anaerobic Digestion (PDA) of Raw Compost Leachate

Anaerobic digestion (AD) represents an advantageous solution for the treatment and valorization of organic waste and wastewater. To be suitable for energy purposes, biogas generated in AD must be subjected to proper upgrading treatments aimed at the removal of carbon dioxide and other undesirable gases. Pressurized anaerobic digestion (PDA) has gained increasing interest in recent years, as it allows the generation of a high-quality biogas with a low CO2 content. However, high pressures can cause some negative impacts on the AD process, which could be accentuated by feedstock characteristics. Until now, few studies have focused on the application of PAD to the treatment of real waste. The present work investigated, for the first time, the performance of the pressurized anaerobic digestion of raw compost leachate. The study was conducted in a lab-scale pressurized CSTR reactor, working in semi-continuous mode. Operating pressures from the atmospheric value to 4 bar were tested at organic loading rate (OLR) values of 20 and 30 kgCOD/m3d. In response to the rise in operating pressure, for both OLR values tested, a decrease of CO2 content in biogas was observed, whereas the CH4 fraction increased to values around 75% at 4 bar. Despite this positive effect, the pressure growth caused a decline in COD removal from 88 to 62% in tests with OLR = 20 kgCOD/m3d. At OLR = 30 kgCOD/m3d, an overload condition was observed, which induced abatements of about 56%, regardless of the applied pressure. With both OLR values, biogas productions and specific methane yields decreased largely when the pressure was brought from atmospheric value to just 1 bar. The values went from 0.33 to 0.27 LCH4/gCODremoved at 20 kgCOD/m3d, and from 0.27 to 0.18 LCH4/gCODremoved at 30 kgCOD/m3d. Therefore, as the pressure increased, although there was an enhanced biogas quality, the overall amount of methane was lowered. The pressured conditions did not cause substantial modification in the characteristics of digestates.

Phase Separation in Anaerobic Digestion: A Potential for Easier Process Combination?

The flexibilization of bioenergy production has the potential to counteract partly other fluctuating renewable energy sources (such as wind and solar power). As a weather-independent energy source, anaerobic digestion (AD) can offer on-demand energy supply through biogas production. Separation of the stages in anaerobic digestion represents a promising strategy for the flexibilization of the fermentative part of biogas production. Segregation in two reactor systems facilitates monitoring and control of the provision of educts to the second methanogenic stage, thus controlling biogas production. Two-stage operation has proven to reach similar or even higher methane yields and biogas purities than single-stage operation in many different fields of application. It furthermore allows methanation of green hydrogen and an easier combination of material and energy use of many biogenic raw and residual biomass sources. A lot of research has been conducted in recent years regarding the process phase separation in multi-stage AD operation, which includes more than two stages. Reliable monitoring tools, coupled with effluent recirculation, bioaugmentation and simulation have the potential to overcome the current drawbacks of a sophisticated and unstable operation. This review aims to summarize recent developments, new perspectives for coupling processes for energy and material use and a system integration of AD for power-to-gas applications. Thereby, cell physiological and engineering aspects as well as the basic economic feasibility are discussed. As conclusion, monitoring and control concepts as well as suitable separation technologies and finally the data basis for techno-economic and ecologic assessments have to be improved.

Biological methanation of injected hydrogen in a two-stage anaerobic digestion process

In the field of biological hydrogen methanation, ideal process parameters are underexplored for continuous two-stage systems with anaerobic filters. The present study aims at filling this gap for continuous in-situ reactors while applying different hydrogen injection rates. The results of the study demonstrate an almost complete acid degradation on the output side of the anaerobic filter fed by hydrolysate from maize silage and silage effluent. Most of the oxidizable substances were transferred to methane, but hydrogen could not be completely converted. With fully stoichiometric hydrogen addition, a methane production rate of 0.88 ± 0.06 m³d^-1 per m³ reactor volume was reached. With half stoichiometric hydrogen addition, a hydrogen conversion rate of 75.53 ± 3.77% was obtained. The present approach proved to be a promising contribution to power-to-gas technology, as a considerable amount of hydrogen had to be converted into methane while carbon dioxide was fixed.

On-site CO2 bio-sequestration in anaerobic digestion: Current status and prospects

The advantages of anaerobic digestion (AD) technology in organic solid waste treatment for bioenergy recovery are evidenced in worldwide. Recently, more attention has been paid to on-site biogas research, as well as biogenic CO₂ sequestration from AD plant, to promote "carbon neutral". Single-phase and two-phase AD system can be incorporated with various CO₂ bioconversion technologies through H₂ mediated CO₂ bioconversion (in-situ and ex-situ biogas upgrading), or other emerging strategies for CO₂ fixation without exogenous H₂ injection; these include in-situ direct interspecies electron transfer reinforcement, electromethanogenesis, and off-gas reutilization. The existing and potential scenarios for on-site CO₂ bio-sequestration within the AD framework are reviewed from the perspectives of metabolic pathways, functional microorganisms, the limitations on reaction kinetics. This review concluded that on-site CO₂ bio-sequestration is a promising solution to reduce greenhouse gas emissions and increase renewable energy recovery.

Production of high-calorific biogas from food waste by integrating two approaches: Autogenerative high-pressure and hydrogen injection

Auto-generative high pressure digestion (AHPD) and hydrogen-injecting digestion (HID) have been introduced to directly produce high CH₄-content biogas from anaerobic digester. However, each approach has its own technical difficulties (pH changes), and practical issues (high cost of H₂) to obtain > 90% CH₄ containing biogas, particularly, from the high-strength waste like food waste (FW). To overcome this problem, in this study, AHPD and HID were integrated, which can offset each drawback but maximize its benefit. Substrate concentration of FW tested here was 200 g COD/L, the highest ever applied in AHPD and HID studies. At first, the reactor was operated by elevating the autogenerative pressure from 1 to 3, 5, and 7 bar without H₂ injection. With the pressure increase, the CH₄ content in the biogas gradually increased from 52.4% at 1 bar to 77.4% at 7 bar. However, a drop of CH₄ production yield (MPY) was observed at 7 bar, due to the pH drop down to 6.7 by excess CO₂ dissolution. At further operation, H₂ injection began at 5 bar, with increasing its amount. The injection was effective to increase the CH₄ content to 82.8%, 87.2%, and 90.6% at 0.09, 0.13, and 0.18 L H₂/g COD_FW.fed of H₂ injection amount, respectively. At 0.25 L H₂/g COD_FW.fed, there was a further increase of CH₄ content to 92.1%, but the MPY was dropped with pH increase to 8.7 with residual H₂ being detected (4% in the biogas). Microbial community analysis showed the increased abundance of piezo-tolerant microbe with pressure increase, and direct interspecies electron transfer contributors after H₂ injection. In conclusion, the integration of two approaches enabled to directly produce high calorific biogas (90% > CH₄, 180 MJ/m³ biogas) from high-strength FW at the lowest requirement of H₂ (0.18 L H₂/g COD_FW.fed) ever reported.

Comparison of the microbial communities in anaerobic digesters treating high alkalinity synthetic wastewater at atmospheric and high-pressure (11 bar)

High-pressure anaerobic digestion is an appealing concept since it can upgrade biogas directly within the reactor. However, the decline of pH caused by the dissolution of CO₂ is the main barrier that prevents a good operating high-pressure anaerobic digestion process. Therefore, in this study, a high-pressure anaerobic digestion was studied to treat high alkalinity synthetic wastewater, which could not be treated in a normal-pressure anaerobic digester. In the high-pressure reactor, the pH value was 7.5 ~ 7.8, and the CH₄ content reached 88% at 11 bar. Unlike its normal-pressure counterpart (2285 mg/L acetic acid), the high-pressure reactor ran steadily (without volatile fatty acids inhibition). Furthermore, the microbial community changed in the high-pressure reactor. Specifically, key microbial guilds (Syntrophus (11.2%), Methanosaeta concilii (50.9%), and Methanobrevibacter (26.8%)) were dominant in the high-pressure reactor at 11 bar, indicating their fundamental roles under high-pressure treating high alkalinity synthetic wastewater.

A mini-review on the metabolic pathways of food waste two-phase anaerobic digestion system

Food waste (FW) disposal has become a global social, environmental, and economic problem. The current practice of landfilling is undesirable due to its potential emission of greenhouse gas, nutrient recycling, and pollution of water resources. Anaerobic digestion (AD), particularly two-phase AD is a promising option to manage FW and recover energy in the form of methane and obtain value-added by-products. However, most current review literature focuses on operating conditions while often placing little emphasis on improving conversion efficiency through regulating intermediate products. The AD process involves complex metabolic reactions carried out by several microbial groups. Therefore, understanding of these metabolic pathways existing in AD is the key to design effective strategies for enrichment of specific microbial groups which can produce desired intermediates for methane production, which can possibly be achieved by an understanding of the influence of critical process parameters on these metabolic pathways. Thus, it is the aim of this review to describe the effect of process conditions on underlying metabolic pathways in order to allow an efficient manipulation of these pathways for enhancing methane production.

Integration of membrane filtration in two-stage anaerobic digestion system: Specific methane yield potentials of hydrolysate and permeate

Two-stage biogas systems consisting of a CSTR-acidification reactor (AR) and an anaerobic filter (AF) were frequently described for microbial conversion of food and agricultural wastes to biogas. The aim of this study is to investigate the integration of a membrane filtration step in two-stage systems to remove inert particles from hydrolysate produced in AR in order to increase the efficiency of the subsequent AF. Hydrolysates from vegetable waste (VW) and grass/maize silage (G/M) were treated in cross-flow ceramic membrane filtration system (pore size 0.2 µm). Organic acids were extracted efficiently through filtration of hydrolysate. For both the substrates, membrane permeability was stable and high (46.6-49.3 L m^-2 h^-1 bar^-1). Filtration process effectively improved the specific methane yield of permeate by 40% (VW) and 24.5% (G/M) compared to hydrolysate. It could be shown that, the filtration-step increased hydrolysate's degradability, which lead to higher conversion efficiency in the following AF.

Effects of target pH-value on organic acids and methane production in two-stage anaerobic digestion of vegetable waste

Vegetable waste is one of the major organic residues available for sustainable bioenergy production. The aim of this work is to study the influence of pH-value on process stability, hydrolysis, degradation degree and methane production in two-stage anaerobic system. A mixture of vegetable wastes with carrot mousse, carrots, celery, cabbage and potatoes was treated in two-stage system at target pH-values 5.5 and 6 in acidification reactor (AR). At pH 6, high concentrations of organic acids were recorded whereas high amount of hydrolysate was produced at pH 5.5. The chemical oxygen demand (COD) concentration in the hydrolysate produced in AR was 21.85% higher at pH 6 compared to pH 5.5, whereas the overall specific methane yield was slightly higher at pH 5.5 (354.35±31.95 and 326.79±41.42Lkg^-1 oDM_added, respectively). It could be shown, that the described two-stage system is well suited for manure-free digestion of vegetable waste.

Influence of operating pressure on the biological hydrogen methanation in trickle-bed reactors

In order to investigate the influence of pressures up to 9bar absolute on the productivity of trickle-bed reactors for biological methanation of hydrogen and carbon dioxide, experiments were carried out in a continuously operated experimental plant with three identical reactors. The pressure increase promises a longer residence time and improved mass transfer of H₂ due to higher gas partial pressures. The study covers effects of different pressures on important parameters like gas hourly space velocity, methane formation rate, conversion rates and product gas quality. The methane content of 64.13±3.81vol-% at 1.5bar could be increased up to 86.51±0.49vol-% by raising the pressure to 9bar. Methane formation rates of up to 4.28±0.26m³m^-3d^-1 were achieved. Thus, pressure increase could significantly improve reactor performance.