Continuous liquid fermentation of pretreated waste activated sludge for high rate volatile fatty acids production and online nutrients recovery

Utilizing waste-derived carbon source for partial denitrification-anammox process: Wastewater- and sludge-derived organics

The partial denitrification-anammox (PDA) process is a promising and sustainable technology for nitrogen removal in wastewater treatment. It is well-suited for mainstream nitrogen removal from municipal wastewater, polishing of anammox for ammonia-rich wastewater treatment, and simultaneous treatment of nitrate and ammonia containing wastewater. While the PDA process reduces external carbon source consumption by over 40 %, it still requires additional carbon input. Wastewater treatment systems inherently contain organics in both wastewater and sludge, but these sources are often inaccessible to denitrifiers. Efficient utilization of these organics is essential for advancing energy-efficient wastewater treatment. This review provides a comprehensive overview of recent advances in utilizing organics derived from wastewater and waste-sludge. Key developments in hydrolytic acidification and Fe-C micro-electrolysis are highlighted for enhancing the biodegradability and conversion of refractory organics. Strategies such as extended hydraulic retention time, functional microbial enrichment, enzymatic pretreatment, and microbial co-cultures are also discussed to improve readily biodegradable organics supply and nitrogen removal. This review further explores emerging applications of PDA process that leverage carbon sources from wastewater treatment systems. Future research should prioritize the efficient integration of these organics throughout PDA process and develop cost-effective methods to address by-products like ammonia-nitrogen. Moreover, a practical roadmap is proposed, outlining optimization of fermentation conditions, system integration, stability under real-world conditions, and techno-economic evaluations. This review aims to provide a comprehensive framework to unlock the full-scale application of PDA using waste-derived carbon, advancing toward carbon-neutral and cost-effective wastewater treatment.

A review on waste activated sludge pretreatment for improved volatile fatty acids production and their upcycling into polyhydroxyalkanoates

Waste activated sludge (WAS), a byproduct of wastewater treatment (WWTPs) facilities is challenging to manage because of its high organic content. Most of WAS is managed via anaerobic digestion (AD) to produce biogas, which is not deemed economically viable. The AD of WAS into volatile fatty acids (VFA) and their subsequent upcycling into polyhydroxyalkanoates (PHA) is gaining popularity due to their high value and uses. However, the fundamental issue with WAS is its low solubility, and pretreatment is required to increase it. Pretreatment disintegrates sludge floc and enhances its solubility, supports acetogens, and inhibits methanogens, leading to increased VFA synthesis in the AD process. The key factors influencing VFA yield include the size of the sludge granules, the mixing rate, and the presence of resistant organic components. Fermented broth containing VFA from AD can be utilized directly as a feedstock for microbial fermentation to produce PHA using both pure as well as mixed cultures. Utilisation of mixed cultures is useful since they are robust, able to consume a wide range of substrates, and do not require sterility. In addition, the VFA, which is made up of various organic acids, impacts the structure, productivity, characteristics, and type of PHA produced by microbial communities. Considering the importance of WAS management through VFA production and its integration with PHA production process this review article discusses the WAS pretreatment strategies, various factors that influence the AD process, trends in VFA to PHA production technologies with challenges, and possible solutions for integrated process development.

Treatment and nutrient recovery from landfill leachate by sequential persulfate oxidation and struvite precipitation: An evaluation of technical feasibility

The technical feasibility of advanced oxidation process, in particular persulfate (PS) oxidation followed by struvite precipitation for landfill leachate treatment and nutrient recovery has been depicted in the current study. Furthermore, the impact of activation of PS with thermal and ultraviolet (UV) irradiation techniques on COD removal efficiency is also investigated. A maximum COD removal efficiency of 96% is accomplished at 65 °C together with supply of UV irradiation. The impact of persulfate dose, pH, and PS/65 °C/UV system on COD and biodegradability is also illustrated in the current study. Additionally, decomposition rate constant values are also ascertained in the present study. Afterwards, nutrient recovery using struvite precipitation is carried out for sustainable utilization of resources. Preliminary treatment of leachate with PS/65 °C/UV system is greatly conducive to recovering high quality struvite crystals. Besides, 94.9%, 83.5%, and 91.3% of PO43- - P, NH4+ - N, and Mg2+ recovery efficiency attained respectively at pH 9.5 and 1.2:1:1 molar ratio of Mg2+: NH4+ - N: PO43- - P. Additionally, all the nutrient recovery studies are validated using chemical equilibrium model Visual MINTEQ. Later, bioavailable fraction of PO43- - P in the recovered struvite is also investigated for utilization as fertilizer. The presence of Cu and Zn in the recovered struvite precipitate enhanced its economic value as a fertilizer. Since Cu and Zn are vital micronutrients for growth of plants. The low soluble values of recovered struvite precipitate confirmed its utilization as slow releasing fertilizer.

In-situ sulfite treatment enhanced the production of short-chain fatty acids from waste activated sludge in the side-stream anaerobic fermentation

Sulfite-based technology could enhance methane production from anaerobic sludge digestion. However, its potential for in-situ direct sludge treatment without anaerobic sludge addition in the side-stream remains unclear. This study investigated the feasibility of using in-situ sulfite treating sludge for short-chain fatty acids (SCFAs) production via anaerobic fermentation of waste activated sludge (WAS) as a side-stream treatment. In-situ sulfite direct sludge treatment enhanced SCFAs and acetic acid production by 2.03 and 4.89 times at 500 mg S/L compared to the control. With in-situ sulfite treatment, WAS hydrolysis and acidification were enhanced while methanogenesis was spontaneously hindered. The in-situ sulfite treatment inactivated pathogens and improved the sludge dewatering properties. The relative abundances of SCFAs-production microbial were stimulated, facilitating the sludge bioconversion. The produced SCFAs from in-situ sulfite side-stream treatment could be applied as an "internal carbon source" to enhance biological nutrient removal to improve economic and environmental value from sludge treatment.

Activated sludge thermal hydrolysis for liquid fermentation to produce VFAs: Exploring the balance of carbon release between quantity, quality and recovery

Thermal hydrolysis has been widely applied to improve organics bioconversion during sludge anaerobic treatment currently, based on which, liquid fermentation to produce volatile fatty acids (VFAs) with high concentration and good purity has been successfully developed by only using hydrolysate as the substrate to avoid the interference of "useless" residual solids. Therefore, obtaining high-quality hydrolysate is the prerequisite for VFAs production via liquid fermentation. However, previous studies on sludge thermal hydrolysis either only focused on organics release or only on sludge dewatering. Actually, the quantity, quality and recovery of the carbon released from sludge are equally important, and a balance between them should be established. Results in the present study indicated that organics concentration in sludge hydrolysate could not be arbitrarily enhanced by increasing thermal hydrolysis intensity or sludge concentration, and interestingly there seemed a threshold of around 32 g/L that the highest concentration the sludge hydrolysate could reach. Moreover, with the increase of hydrolysis intensity, the bioavailability of sludge could be promoted but reached the maximum with BOD₅/COD of around 0.44 at 180 °C, while sludge dewaterability could be improved but also trended to stable after 160 °C. The findings of this study demonstrate that excessively high hydrolysis intensity would not only waste energy but also induce forms of non-biodegradable organics. The performances of sludge liquid fermentation, including VFAs production and sludge reduce, were closely related to hydrolysis intensity, the choice of which should be based on the balance of the quantity, quality and recovery of the released carbon.

pH regulated potassium ferrate oxidation promotes acetic acid yield and phosphorous recovery rate from waste activated sludge

To improve the dose efficiency of K₂FeO₄ in waste activated sludge (WAS) treatment, pH regulation on K₂FeO₄ pretreatment and acidogenic fermentation was investigated. Four pretreatments were compared, i.e. pH3 + 50 g/kg-TS, pH10 + 50 g/kg-TS, neutral pH + 50 g/kg-TS and neutral pH + 100 g/kg-TS (without pH adjustment). The higher short chain fatty acids (SCFAs) yield and phosphorous dissolution rate was found under the condition of pH 10.0. In pH10 + 50 g/kg-TS, the maximum concentration of SCFAs was 5591 mg-COD/L, which yield was 22.6 times higher than that of the neutral pH + 50 g/kg-TS (237 mg COD/L). The acidogenic fermentation period could be shortened to 5 days and acetic acid accounted for 70 % of SCFAs. Furthermore, PO₄^3--P in the hydrolysate (346.5 mg/L) accounted for 47.59 % of TP, which is easier to be recovered by chemical precipitation. Therefore, a more economical and feasible utilization mode of potassium ferrate was proposed.

Continuous Production of Volatile Fatty Acids (VFAs) from Swine Manure: Determination of Process Conditions, VFAs Composition Distribution and Fermentation Broth Availability Analysis

For pollution control and waste utilization, a promising future direction is to obtain high-value carbon sources from organic waste. In this experiment, swine manure was efficiently converted into high concentration volatile fatty acids through continuous hydrolysis-acidification bioreactors. This study determined the process conditions, the composition distribution of volatile fatty acids and the availability of fermentation broth. The results showed that the reactor with a hydraulic retention time of 1.5 days had the optimal production performance of volatile fatty acids. The highest hydrolysis degree (62.2%) and acidification degree (42.5%) were realized in this reactor at the influent soluble chemical oxygen demand of 5460 mg/L. Furthermore, when the influent soluble chemical oxygen demand was 7660 mg/L, volatile fatty acids of 6065 mg-COD/L could be produced stably, and the proportion of volatile fatty acids in soluble chemical oxygen demand was the largest (75%). Additionally, the fermentation broth rich in volatile fatty acids could be applied to deep nitrogen and phosphorus removal. This work provides a productive approach to resource recovery from swine manure.

Effect of potassium persulphate addition on sludge disintegration of a mesophilic anaerobic fermentation system

Persulphates, an advanced oxidation process, has been recently used as an alternative pretreatment method to enhance short-chain fatty acids (SCFAs) yield from waste-activated sludge (WAS) anaerobic fermentation (AF). But so far, the effects of peroxydisulphate (PDS) dosages on mesophilic anaerobic fermentation are still not studied fully. Herein, we explored the influences of potassium PDS addition on mesophilic AF of WAS. Notably, the addition of PDS could drastically accelerate WAS solubilization and hydrolysis, which was proportional to the amount of PDS. The maximal total SCFAs yield of 249.14 mg chemical oxygen demand/L was obtained with 120 mg PDS/g suspended solids addition at 6 days of AF, which was 2.2-fold that of the control one. Tightly bound extracellular polymeric substances (EPSs) were transformed into loosely bound EPS and dissolved organic matters, and aromatic proteins and humic-like substances of EPSs were disintegrated, which were caused by the devastating effects of PDS treatments on EPSs disruption. The intracellular constituents of microbial cells in the sludge were released accordingly. As a result, there was release of soluble substrates derived from the disintegration of both EPSs and cells, the amounts of which were proportional to the dose of PDS. Moreover, microbial diversity and richness were both decreased in the presence of PDS, and the relative abundance of phyla Actinobacteria increased with the increase of the PDS dosage. In addition, the stability of sludge flocs was destroyed in the presence of PDS, the distribution of particle size tended to be small and dispersive, and dewaterability of the sludge was deteriorated.

Influence of volatile solids and pH for the production of volatile fatty acids: Batch fermentation tests using sewage sludge

The aim of this work was to study the effect of volatile suspended solid (VSS) and pH on volatile fatty acids (VFA) production from waste activated sludge (WAS) fermentation by means of batch tests. The final goal was to gain insights to enhance VFA stream quality, with the novelty of using WAS with high sludge retention time. Results revealed that the optimum conditions to maximize VFAs and minimize nutrients and non-VFA sCOD are a VSS concentration of 5.9 g/L and initial pH adjustment to pH 10. The WAS bacterial community structures were analysed according to Next Generation Sequencing (NGS) of 16S rDNA amplicons. The results revealed changes of bacterial phyla abundance in comparison with the batch test starting condition.

Response of anaerobic digestion of waste activated sludge to residual ferric ions

This study was conducted to investigate the effects of residual ferric ions (FI), released from iron or its oxides for wastewater or waste activated sludge (WAS) treatment, on anaerobic digestion of WAS. Herein it was found that the anaerobic digestion process was greatly affected by FI dosages as well as FI distributions. The responses of performance and microorganism suggested that a low FI (e.g., 0.125 mmol/g volatile suspended solid (VSS)) enhanced methane production by 29.3%, and a medium FI (e.g., 0.3 mmol/g VSS) promoted short chain fatty acids accumulation to reach the maximum of 247 mg chemical oxygen demand /g VSS, conversely, a high FI (e.g., 0.9 mmol/g VSS) led to severe inhibition on acidogenesis and methanogenesis. The findings may provide some new insights for mechanism understanding on anaerobic digestion process influenced by iron or its oxides, as well as the disposal of WAS contained FI.

Persulfate oxidation for alternative sludge treatment and nutrient recovery: An assessment of technical and economic feasibility

The introduce of tighter waste disposal regulations and increasing resource scarcity make the re-utilization of waste activated sludge a hot and crucial research topic. Compared with traditional sludge disposal technologies (e.g. landfill and incineration), advanced oxidation processes have been proven to be an environmentally friendly method for sludge stabilization and disintegration. However, the effectiveness of persulfate oxidation for sludge degradation, and the re-utilization of its embedded nutrients have been rarely reported. Therefore, this work is to investigate the technical and economic feasibility of using persulfate oxidation and struvite precipitation for sludge degradation and nutrient recovery. The results show that with the assistance of ultraviolet radiation, released phosphate and ammonia nitrogen from sludge could reach 233.4 and 265.6 mg/L. Besides, 92.8% phosphate and 32.6% ammonia-nitrogen could be recovered by struvite precipitation at a pH of 9.5, with an Mg: P molar ratio of 1.1:1. The economic analysis shows that the operational cost of the proposed process was 25% higher than traditional sludge disposal (267.5 $/ton), but its capital investment is much lower. Investigations on chemical dosage minimization, energy reclamation and process optimization are suggested to reduce the process's operating cost in the future.

Effects of different conductive nanomaterials on anaerobic digestion process and microbial community of sludge

The effects of four conductive nanomaterials (nano-carbon powder, nano-Al₂O₃, nano-ZnO, nano-CuO) on sludge anaerobic digestion (AD) performance and microbial community were investigated through a 36-day fermentation experiment. Results showed that biogas production enhanced by 16.9% and 23.4% with nano-carbon powder and nano-Al₂O₃ added but decreased by 90.2% and 17.3% with nano-ZnO and nano-CuO. Total solids (TS) removal efficiency was increased by 38.73% and 27.11% with nano-carbon powder and nano-Al₂O₃ added but decreased by 70.67% and 43.70% with nano-ZnO and nano-CuO. Kinetic analysis indicated four conductive nanomaterials could shorten the lag phase of AD sludge with an average rate of 51.75%. 16S rRNA amplicon sequencing results demonstrated microbes such as Syntrophomonas and Methanosaeta were enriched in nano-carbon powder and nano-Al₂O₃ reactors. However, microbial community diversity and richness were both inhibited by adding nano-ZnO and nano-CuO. Redundancy analysis (RDA) revealed that genera belong to Firmicutes and Chloroflexi could conduce to methanogenesis process.

Enhanced short-chain fatty acids production from waste activated sludge with alkaline followed by potassium ferrate treatment

This study reported an efficient approach, i.e., alkaline followed by potassium ferrate (PF) pretreatment, to enhance short chain fatty acids (SCFAs) production from waste activated sludge anaerobic fermentation process. The optimum condition was initial pH of 10.0 and PF dosage of 28 mg Fe(VI)/g total suspended solid, with the highest SCFAs production of 382 mg chemical oxygen demand/g volatile suspended solid, which was 2.03 and 2.06 times higher than that of corresponding sole treatments. It was found that the alkaline + PF treatment could provide more soluble substrates for subsequent acidification process by accelerating disruption of both microbial cells and extracellular polymeric substances. And the alkaline + PF treatment also benefited to the activity promotion of specific hydrolases and inhibition of methanogens. Besides, the abundances of microorganisms related to SCFAs production, such as Proteiniclasticum and Macellibacteroides, were increased greatly, whereas the main SCFAs consumer, Proteobacteria, was decreased from 29.1% to 14.4%.

Alkaline fermentation of waste activated sludge with calcium hydroxide to improve short-chain fatty acids production and extraction efficiency via layered double hydroxides

Ca(OH)₂ addition was proposed to improve short chain fatty acids (SCFAs) production via alkaline fermentation of waste activated sludge (WAS), with CO₃^2- and PO₄^3- being removed simultaneously, so that the SCFAs extraction efficiency could be improved. Alkaline fermentation of WAS with Ca(OH)₂ and NaOH addition were performed respectively, and the efficiencies of SCFAs extraction from the fermentation liquids via in situ layered double hydroxides (LDHs) were investigated. The results showed that, the SCFAs production was much more improved with NaOH addition than that with Ca(OH)₂ addition. However, the SCFAs contents in the synthesized SCFAs-LDH were 6.7 ± 0.4 mg COD/L (control), 12.4 ± 0.5 mg COD/L (with NaOH addition) and 17.4 ± 0.4 mg COD/L (with Ca(OH)₂ addition), respectively. This means that Ca(OH)₂ addition is an effective way to improve SCFAs extraction from fermentation liquid of WAS.

A critical review of volatile fatty acids produced from waste activated sludge: enhanced strategies and its applications

This paper reviews the recent achievements in the enhanced production of volatile fatty acids (VFAs) from waste activated sludge (WAS). The enhanced strategies are divided into two approaches. The first strategy focuses on the regulation of carbon-to-nitrogen (C/N) ratio by co-digestion of WAS with carbon-rich substrates, including municipal solid wastes (MSW), marine algae, agricultural residues, and animal manures. The other strategy is to enhance the solubilization and hydrolysis of WAS or inhibit the methanogenesis by applying various pretreatments, such as mechanical, chemical, enzymatic, and thermal pretreatment. Finally, the applications of WAS-derived VFAs are discussed. The future researches in enhancing VFAs production and wide application of the VFAs from both technical and economic perspectives are proposed.

A viable approach for commercial VFAs production from sludge: Liquid fermentation in anaerobic dynamic membrane reactor

A novel strategy of liquid fermentation using anaerobic dynamic membrane reactor (AnDMBR) was proposed to enhance volatile fatty acids (VFAs) production from sewage sludge. Results indicated that liquid sludge fermentation in AnDMBR had the potential in commercial VFAs production. VFAs productivity and concentration as well as substrate conversion rate could reach as high as 7.8 kg VFA-COD/m³ d, 60 g/L and 0.38 kg VFA-COD/kg VS, respectively. Moreover, dynamic membrane was stably operated for approximately 70 days. During the operational period, membrane flux was increased from 6.25 to 25 L/m² d and only once online membrane cleaning was implemented. Results of microbial analyses showed bacterial richness and evenness in AnDMBR were increased by membrane separation and organic loading rate (OLR) increase, but reduced by excessive OLR, which should led the variations in the performances of AnDMBR. Furthermore, the necessity of liquid sludge fermentation for VFAs production was further confirmed by economic assessment and the bioavailability analysis of the residual solids in pretreated sludge. The residual solid was proved to be not conducive to enhance VFAs yield. Conversely, the energy consumption for VFAs production could be reduced from over 100 to below 20 kwh/kg VFAs by avoiding the "useless" residual solids entering into fermenters.

Enhancing the performance and stability of the anaerobic digestion of sewage sludge by zero valent iron nanoparticles dosage

This work studied the effects on the anaerobic digestion of sewage sludge by zero valent iron nanoparticles (NZVI) dosage. Biochemical methane potential tests were carried out with 5-9 mg/g_VS (99.7%, 40-60 nm). The biogas yield increased from 132 (control) to 310 mL/g_VS with 9 mg/g_VS. The methane content increased from 63.2% (control) to 77.6% with NZVI, which corresponded to a maximum yield of 238 mLCH₄/g_VS with 9 mg/g_VS. The maximum VS reduction was 19.6%. The highest INT-ETS activity (20.1-37.1 µgINT_red/g_VS·h) corresponding to the maximum values of sCOD was reached within the first days. NZVI decreased the ORP to -300 mV and increased the VFA's concentration (+2000 mg/L). The ORP-VFA-pH analysis showed that NZVI promoted the acidogenesis-acetogenesis without acidification. That is, NZVI was effective in intensifying the performance and stability of the process.