Autohydrolysis prior to poplar chemi-mechanical pulping: Impact of surface lignin on subsequent alkali impregnation

Enhanced production of sugars and UV-shielded lignin/PAN fiber mats from chemi-mechanical pulps

This study investigated poplar pretreatments by chemi-mechanical pulping (CMP) under different beating degrees and alkali concentrations. The enzyme-mediated hydrolysis of pretreated poplar was enhanced by deacetylation and delignification. Meanwhile, the remaining lignin residues were used to produce lignin/polyacrylonitrile (PAN) fiber mats by electrospinning. These mats exhibited excellent mechanical and UV-blocking performance when the lignin was obtained from pulps under milder alkali concentrations (5 g/L). ³¹P nuclear magnetic resonance (³¹P NMR) and two-dimensional heteronuclear single-quantum correlation nuclear magnetic resonance (2D HSQC NMR) data revealed that increasing the beating degree at low alkali concentration during the CMP process led to the cleavage of β-O-4' interunit linkages and re-condensation in lignin, releasing several phenolic groups. Lignin with more linear β-O-4' interunit linkages and lesser phenolic groups, obtained from treatment of CMP with lower alkali concentration (5 g/L) and beating degree (20°SR), resulted in the corresponding lignin/PAN fiber mats exhibiting better mechanical performance. Further, lignin, along with the increased phenolic-OH and COOH, and p-hydroxybenzoate (PB) units with a more extended conjugate structure, derived from CMP under lower alkali concentration (5 g/L) and higher beating degree (45°SR), led to a stronger ultraviolet (UV) absorption in the corresponding lignin/PAN mats. To summarize, this study reports a mild and low-pollution biomass pretreatment method (CMP) that can efficiently regulate the lignin structure and exhibit efficient anti-ultraviolet properties. The corresponding UV-blocking fiber mats can be potentially used as materials for wearable fabrics.

Efficient removal of surface-deposited pseudo-lignin and lignin droplets by isothermal phase separation during hydrolysis

During the traditional autohydrolysis, formation and deposition of "pseudo-lignin" and lignin droplets on the surface of biomass had a detrimental effect on the subsequent biomass conversion. In this study, isothermal phase separation was introduced into autohydrolysis, and the effects of isothermal phase separation on the dissolution of components and enzymatic hydrolysis of bamboo were studied. The research showed that isothermal phase separation after autohydrolysis without cooling had an effective reduction in the deposition of "pseudo-lignin" and lignin droplets on the residues surface. After isothermal phase separation, the contents of sugar (14.05 g/L) and lignin (6.16 g/L) in pre-hydrolysates increased by 20% and 19% compared with control, respectively. Moreover, the efficient removal of "pseudo-lignin" and lignin droplets from cell wall surface could further promote the biological conversion of pretreated biomass (22% higher than that of control) during the subsequent enzymatic hydrolysis.

A two-step process for pre-hydrolysis of hemicellulose in pulp-impregnated effluent with high alkali concentration to improve xylose production

The viscose fiber production process is accompanied by the accumulation of pulp-impregnated effluent (PIE), including hemicellulose and large amounts of alkali, and discharge of PIE will cause environment pollution. This paper aims to relieve the inhibition of high concentration of alkali on xylose production from hydrolysis of hemicellulose in PIE. Based on the fact that solid acid uses H⁺ at the acid sites to exchange with cations in PIE and can be recycled, a two-step method including an extra pretreatment process before pre-hydrolysis (SPP) is proposed. After the alkali was removed by the H⁺ dissociated from solid acid in the extra pretreatment process, the pH of PIE dropped from 14 to 4, and the content of Na⁺ and proteins was reduced by 99.13 % and 78.51 %, respectively. After SPP, the polymerization degree of the hemicellulose decreased by 73.4 %, and the subsequent enzymatic hydrolysis process was promoted. Finally, the xylose yield of SPP followed by enzymatic hydrolysis reached 57.15 g/L, which was 145.38 % more than that of enzymatic hydrolysis alone. The load of a downstream ion purification procedure was relieved compared to that of inorganic acid hydrolysis. The development of SPP contributes to the resource utilization of high alkali concentration wastewater.

Improving enzymatic hydrolysis of mechanically refined poplar branches with assistance of hydrothermal and Fenton pretreatment

The combination of different pretreatment methods can effectively overcome recalcitrance of lignocellulosic biomass to ensure its highly efficient conversion into bio-based products. In this study, the combined pretreatments of chemical methods (hydrothermal treatment and Fenton treatment) with mechanical refining were used to improve the enzymatic hydrolysis efficiency of poplar branches. The results indicated that hydrothermal pretreatment and Fenton pretreatment can effectively improve the enzymatic hydrolysis of poplar substrates, e.g., the maximum glucose conversion yield and glucose concentration reached 92.4% and 20.8 g/L, respectively. The pre-hydrolysates contained some valuable components such as monosaccharides, oligosaccharides, acetic acid, furfural, and hydroxymethylfurfural. The main characteristics (specific surface area, water retention value, fines content, and surface lignin concentration) of poplar substrates were obviously changed by the combined pretreatment, which benefit the enzymatic hydrolysis.

Impact of ammonium sulfite-based sequential pretreatment combinations on two distinct saccharifications of wheat straw

The properties of lignocellulosic substrates obtained from different pretreatments have a big impact on downstream saccharification based on both the fungal cellulase system and the cellulosome-based whole-cell biocatalysis system. However the corresponding effect of these two distinct saccharification strategies has not been comparatively analyzed. In this work, three ammonium sulfite (AS)-based pretreatment combinations (i.e., AS + hydrothermal (HT) pretreatment, AS + xylanase (X) pretreatment, and HT + AS pretreatment) were conducted to treat wheat straw. The obtained pretreated substrates with different properties were saccharified using fungal cellulase or an engineered Clostridium thermocellum strain as the whole-cell biocatalyst, and the ability to release sugar was comparatively evaluated. It was found that for the whole-cell saccharification, the total sugar digestibility of AS + HT/X pretreated wheat straw was 10% higher than that of HT + AS pretreated wheat straw. However, for fungal cellulase-based saccharification, the enzymatic hydrolysis efficiency was less susceptible to the sequence of pretreatment combinations. Hence, the whole-cell biocatalysis system was more sensitive to substrate accessibility compared to the free enzymes. In addition, the characterization and analyses showed that AS + HT/X pretreatment could remove more lignin, generating a more accessible surface with a larger external surface and lower surface lignin coverage, compared to the HT + AS pretreatment. Therefore, the AS + HT/X pretreatment was more compatible with the cellulosome-based whole-cell saccharification.

The impact of substrate properties on wheat straw sugar release from fungal cellulase and whole cell-based CBS was comparatively investigated.