Chain elongation performances with anaerobic fermentation liquid from sewage sludge with high total solid as electron acceptor

Advancements in chain elongation technology: Transforming lactic acid into caproic acid for sustainable biochemical production

This review provides an insight into the chain-elongation technology for the production of caproic acid, a chemical widely used in the food, pharmaceutical, and cosmetic industries, from lactic acid in waste organic matter. The evolution of the technology is traced, the reaction mechanism is elucidated, and the properties of key microbial agents capable of carrying out the chain-elongation technology are summarized and compared, including pure bacterial isolates and reactor-mixed microorganisms. Furthermore, the parameters that regulate caproic acid formation by influencing microbial activity, competitive pathways, product selection, and carbon flow distribution, such as pH, temperature, electron donor, electron acceptor, and hydrogen partial pressure, are highlighted and discussed. It is worth noting that various caproic acid product extraction technologies were also summarized and assessed. Finally, based on the perspective of interdisciplinary field, bold suggestions for the future research direction are put forward.

Enhanced ethanol-driven carboxylate chain elongation by MOF-808 from waste activated sludge: Process and mechanism

Carboxylate chain elongation can create value-added bioproducts from waste activated sludge (WAS). The bioconversion of WAS during anaerobic fermentation is often constrained by inefficient hydrolysis. The addition of MOF-808 (200 mg MOF-808/g volatile solids (VS)) increased caproate production and selectivity by approximately 38.9 % and 28.9 %, respectively. MOF-808 significantly promoted the hydrolysis of WAS, accelerated the degradation of extracellular polymeric substances, and enhanced acetate accumulation. Absolute quantitative metagenomics conducted during the acidification and chain elongation phases demonstrated that MOF-808 markedly improved enzymatic hydrolysis. The absolute gene abundance of protease and α-glucosidase increased by 168.9 % and 191.2 %, respectively, compared to the control trial. Furthermore, the reverse β-oxidation (RBO) pathway, the primary route for chain elongation, exhibited a 19.2 %-76.1 % increase in gene abundance for enzymes involved in this pathway in the presence of MOF-808. Notably, the absolute gene abundance of electron-bifurcating enzyme complexes, including butyryl-CoA dehydrogenase-electron transferring flavoprotein complex (Bcd-EtfAB), proton-translocating NAD(P)+ transhydrogenase, ATPase (subunits A-I), and NAD oxidoreductase (RnfA-E), was significantly elevated in the MOF-808 trial. These findings provide valuable insights into enhancing the efficiency of chain elongation fermentation of WAS using MOF-like materials.

Effect of Saccharomyces cerevisiae inoculation on the co-fermentation of Clostridium kluyveri and Clostridium tyrobutyricum: A strategy for controlling acidity and enhancing aroma in strong-flavor Baijiu

Microbial synergistic fermentation plays a vital role in the intelligent brewing and industrial upgrading of the Chinese traditional Baijiu fermentation industry. In this study, a chain-elongating microbial assemblages consisting of Clostridium and varying proportions of S. cerevisiae was applied to a solid-state simulated fermentation system to validate its functionality during strong-flavor Baijiu fermentation. The addition of S. cerevisiae promoted the hydrolysis of fermented grains and reduced the acidity compared with Clostridium biofortification (Group CFE; P < 0.05). The most significant enhancement in volatile flavor substances was achieved by the addition of S. cerevisiae at a high proportion (Group SFB), where the yields of ethyl hexanoate, phenylethyl alcohol, and ethanol increased by 191.2 %, 109.8 %, and 59.7 %, respectively. The OPLS-DA model (R2X = 0.976, Q2 = 0.992) identified seven volatile flavor substances that effectively distinguished the different co-fermented grains (VIP > 1, P < 0.05). S. cerevisiae accelerated the enrichment of Lentilactobacillus, Lactiplantibacillus, Loigolactobacillus, and Clostridium_sensu_stricto_12. Metabolic pathway and correlation analysis revealed that S. cerevisiae provides endogenous ethanol to chain-elongating microorganisms, and this fungal-bacterial synergistic fermentation enhances the reverse β-oxidation pathway, ultimately contributing to the production of volatile flavor substances. Overall, the microbial assembly pattern of chain-elongating microbial assemblages will help achieve quality enhancement and intelligent control by increasing the production of flavor ethyl esters and ethanol for Baijiu solid-state fermentation system.

Promoting caproate production using anaerobically digested sludge-derived biochar: Performances, mechanisms, and environmental impacts

Carbon chain elongation offers a promising pathway for converting waste resources into caproate. However, challenges in yield and selectivity have limited its broader application. To address these limitations, anaerobically digested sludge-derived biochar (ADS-B) was incorporated into the carbon chain elongation process. The findings reveal that the addition of 20 g/L ADS-B resulted in the highest net caproate yield (6.5 g/L) and selectivity (61.1%). Further analysis highlighted that ADS-B's superior physicochemical properties enhanced the conversion of butyrate to caproate and facilitated the colonization of key microorganisms, such as Terrisporobacter and Clostridium, essential for caproate production. Additionally, a life cycle assessment indicated that ADS-B addition effectively reduced the environmental impact of caprate production, with additional potential for further mitigation through feedstock substitution. This study provides critical insights into the application of anaerobically digested sludge-derived biochar for enhancing carbon chain elongation, presenting an alternative approach for waste reutilization.

Performances and mechanisms of granular activated carbon enhancing n-caproate production via chain elongation

Conversion of organic waste to medium chain fatty acids, such as n-caproate, has aroused wide attention. However, n-caproate production faces problems of low substrate conversion efficiency and low electron transfer efficiency. In this work, the influence of granular activated carbon (GAC) on n-caproate production through chain elongation using ethanol as electron donor and acetate as electron acceptor was explored for the first time. With a GAC dosage of 10 g/L, the maximum n-caproate production of 11.34 g COD/L was obtained in 15 d chain elongation, which was about 38.15% higher than that of control. It is revealed that the induced GAC of 10 g/L increased the utilization efficiency of ethanol and acetate, and improved electron transfer efficiency during chain elongation. Microbial community analysis demonstrated that the GAC addition enriched chain elongation microorganisms Clostridium_sensu_strict_12, Caproiciproduccens and Sporanaerobacter, which were responsible for the enhancement of n-caproate production. Furthermore, the GAC addition enhanced ethanol oxidation and reverse-β oxidation pathways associated with n-caproate production. This work provides a theoretical reference for n-caproate production regulation with carbon-based conductive materials.

Total-solids-controlled microbial response and volatile fatty acids production in sludge and chicken manure co-fermentation

With the aim of exploring the association between microbial response and volatile fatty acids (VFAs) production in sludge and chicken manure co-fermentation with total solids (TS) controlled, four fermentation experimental groups (TS = 20, 40, 60, and 80 g/L) were established in this study. The results demonstrated that the yield of VFAs reached the peak (530.08 mg COD/g VSS) at the 40 g-TS group. For microbial characteristics, Firmicutes, Bacteroidota, Spirochaetota, and Proteobacteria were the main dominant phyla in each experimental group. Meanwhile, it could be proven that the enrichment of functional strains had a significant effect on the production and accumulation of VFAs at the 40 g-TS group through α analysis and microbial community structure analysis. In addition, Bacteroidota was predicted to be the main producer of VFAs in the experimental co-fermentation systems through the Faprotax function prediction. This study revealed the effects of different TS concentrations on microbial communities in sludge and chicken manure co-fermentation, and investigated the relationship between microbial community and VFAs production.

Recent progress and prospects for chain elongation of transforming biomass waste into medium-chain fatty acids

Chain elongation technology utilises microorganisms in anaerobic digestion to transform waste biomass into medium-chain fatty acids that have greater economic value. This innovative technology expands upon traditional anaerobic digestion methods, requiring abundant substrates that serve as electron donors and acceptors, and inoculating microorganisms with chain elongation functions. While this process may result in the production of by-products and elicit competitive responses, toxicity suppression of microorganisms by substrates and products remains a significant obstacle to the industrialisation of chain elongation technology. This study provides a comprehensive overview of existing research on widely employed electron donors and their synthetic reactions, competitive reactions, inoculum selection, toxicity inhibition of substrates and products, and increased chain elongation approaches. Additionally, it presents actionable recommendations for future research and development endeavours in this domain, intending to inspire and guide researchers in advancing the frontiers of chain elongation technology.

Effects of yeast inoculation methods on caproic acid production and microbial community during anaerobic fermentation of Chinese cabbage waste

To provide a sufficient supply of electron donors for the synthesis of caproic acid, yeast fermentation was employed to increase ethanol production in the anaerobic fermentation of Chinese cabbage waste (CCW). The results showed that the caproic acid yield of CCW with ethanol pre-fermentation was 7750.3 mg COD/L, accounting for 50.2% of the total volatile fatty acids (TVFAs), which was 32.5% higher than that of the CCW without yeast inoculation. The synchronous fermentation of yeast and seed sludge significantly promoted the growth of butyric acid consuming bacterium Bacteroides, resulting in low yields of butyric acid and caproic acid. With yeast inoculation, substrate competition for the efficient ethanol conversion in the early stage of acidogenic fermentation inhibited the hydrolysis and acidfication. Without yeast inoculation, the rapid accumulation of TVFAs severely inhibited the growth of Bacteroidetes. In the reactor with ethanol pre-fermentation, the key microorganism for caproic acid production, Clostridium_sensu_stricto_12, was selectively enriched.

Research on the Resource Recovery of Medium-Chain Fatty Acids from Municipal Sludge: Current State and Future Prospects

The production of municipal sludge is steadily increasing in line with the production of sewage. A wealth of organic contaminants, including nutrients and energy, are present in municipal sludge. Anaerobic fermentation can be used to extract useful resources from sludge, producing hydrogen, methane, short-chain fatty acids, and, via further chain elongation, medium-chain fatty acids. By comparing the economic and use values of these retrieved resources, it is concluded that a high-value resource transformation of municipal sludge can be achieved via the production of medium-chain fatty acids using anaerobic fermentation, which is a hotspot for future research. In this study, the selection of the pretreatment method, the method of producing medium-chain fatty acids, the influence of the electron donor, and the technique used to enhance product synthesis in the anaerobic fermentation process are introduced in detail. The study outlines potential future research directions for medium-chain fatty acid production using municipal sludge. These acids could serve as a starting point for investigating other uses for municipal sludge.

Electrochemical promotion of organic waste fermentation: Research advances and prospects

The current methods of treating organic waste suffer from limited resource usage and low product value. Research and development of value-added products emerges as an unavoidable trend for future growth. Electro-fermentation (EF) is a technique employed to stimulate cell proliferation, expedite microbial metabolism, and enhance the production of value-added products by administering minute voltages or currents in the fermentation system. This method represents a novel research direction lying at the crossroads of electrochemistry and biology. This article documents the current progress of EF for a range of value-added products, including gaseous fuels, organic acids, and other organics. It also presents novel value-added products, such as 1,3-propanediol, 3-hydroxypropionic acid, succinic acid, acrylic acid, and lysine. The latest research trends suggest a focus on EF for cogeneration of value-added products, studying microbial community structure and electroactive bacteria, exploring electron transfer mechanisms in EF systems, developing effective methods for nutrient recovery of nitrogen and phosphorus, optimizing EF conditions, and utilizing biosensors and artificial neural networks in this area. In this paper, an analysis is conducted on the challenges that currently exist regarding the selection of conductive materials, optimization of electrode materials, and development of bioelectrochemical system (BES) coupling processes in EF systems. The aim is to provide a reference for the development of more efficient, advanced, and value-added EF technologies. Overall, this paper aims to provide references and ideas for the development of more efficient and advanced EF technology.

Enzyme-enhanced acidogenic fermentation of waste activated sludge: Insights from sludge structure, interfaces, and functional microflora

Anaerobic fermentation is widely installed to recovery valuable resources and energy as CH4 from waste activated sludge (WAS), and its implementation in developing countries is largely restricted by the slow hydrolysis, poor efficiency, and complicate inert components therein. In this study, enzyme-enhanced fermentation was conducted to improve sludge solubilization from 283 to 7728 mg COD/L and to enhance volatile fatty acids (VFAs) yield by 58.6 % as compared to the conventional fermentation. The rapid release of organic carbon species, especially for tryptophan- and tyrosine-like compounds, to outer layer of extracellular polymeric substance (EPS) occurred to reduce the structural complexity and improve the sludge biodegradability towards VFAs production. Besides, upon enzymatic pretreatment the simultaneous exposure of hydrophilic and hydrophobic groups on sludge surfaces increased the interfacial hydrophilicity. By quantitative analysis via interfacial thermodynamics and XDLVO theory, it was confirmed that the stronger hydrophilic repulsion and energy barriers in particle interface enhanced interfacial mass transfer and reactions involved in acidogenic fermentation. Meanwhile, these effects stimulate the fermentation functional microflora and predominant microorganism, and the enrichment of the hydrolytic and acid-producing bacteria in metaphase and the proliferation of acetogenic bacteria, e.g., Rubrivivax (+9.4 %), in anaphase also benefits VFAs formation. This study is practically valuable to recovery valuable VFAs as carbon sources and platform chemicals from WAS and agriculture wastes.

Granular activated carbon enhances volatile fatty acid production in the anaerobic fermentation of garden wastes

Garden waste, one type of lignocellulosic biomass, holds significant potential for the production of volatile fatty acids (VFAs) through anaerobic fermentation. However, the hydrolysis efficiency of garden waste is limited by the inherent recalcitrance, which further influences VFA production. Granular activated carbon (GAC) could promote hydrolysis and acidogenesis efficiency during anaerobic fermentation. This study developed a strategy to use GAC to enhance the anaerobic fermentation of garden waste without any complex pretreatments and extra enzymes. The results showed that GAC addition could improve VFA production, especially acetate, and reach the maximum total VFA yield of 191.55 mg/g VSadded, which increased by 27.35% compared to the control group. The highest VFA/sCOD value of 70.01% was attained in the GAC-amended group, whereas the control group only reached 49.35%, indicating a better hydrolysis and acidogenesis capacity attributed to the addition of GAC. Microbial community results revealed that GAC addition promoted the enrichment of Caproiciproducens and Clostridium, which are crucial for anaerobic VFA production. In addition, only the GAC-amended group showed the presence of Sphaerochaeta and Oscillibacter genera, which are associated with electron transfer processes. Metagenomics analysis indicated that GAC addition improved the abundance of glycoside hydrolases (GHs) and key functional enzymes related to hydrolysis and acidogenesis. Furthermore, the assessment of major genera influencing functional genes in both groups indicated that Sphaerochaeta, Clostridium, and Caproicibacter were the primary contributors to upregulated genes. These findings underscored the significance of employing GAC to enhance the anaerobic fermentation of garden waste, offering a promising approach for sustainable biomass conversion and VFA production.

Advances in understanding entire process of medium chain carboxylic acid production from organic wastes via chain elongation

Chain elongation is an environmentally friendly biological technology capable of converting organic wastes into medium chain carboxylic acids (MCCAs). This review aims to offer a comprehensive analysis of MCCA production from organic wastes via chain elongation. Seven kinds of organic wastes are introduced and classified as easily degradable and hardly degradable. Among them, food waste, fruit and vegetable waste are the most potential organic wastes for MCCA production. Combined pretreatment technologies should be encouraged for the pretreatment of hardly degradable organic wastes. Furthermore, the mechanisms during MCCA production are analyzed, and the key influencing factors are evaluated, which affect the MCCA production and chain elongation efficiency indirectly. Extracting MCCA simultaneously is the most important way to improve MCCA production efficiency, and technologies for sequentially extracting different kinds of MCCAs are recommended. Finally, some perspectives for future chain elongation researches are proposed to promote the large-scale application of chain elongation.

A combined passivator of zeolite and calcium magnesium phosphate fertilizer: Passivation behavior and mechanism for Cd (II) in composting

Passivation of heavy metals is one of the most efficient techniques to improve the quality of compost. Many studies confirmed the passivation effect of passivators (e.g., zeolite and calcium magnesium phosphate fertilizer) on cadmium (Cd), but passivators with single component could not effectively passivate Cd in the long-term operation of composting. In the present study, a combined passivator of zeolite and calcium magnesium phosphate fertilizer (ZCP) was used to explore its impacts of adding at different composting periods (heating period, thermophilic period, cooling period) on the Cd control, compost quality (e.g., temperature, moisture content and humification), microbial community structure as well as the compost available forms of Cd and addition strategy of ZCP. Results showed that Cd passivation rate could be increased by 35.70-47.92% under all treatments in comparison to the control treatment. By altering bacterial community structure, reducing Cd bioavailability and improving the chemical properties of the compost, the combined inorganic passivator could achieve high efficiency for Cd passivation. To sum up, the addition of ZCP at different composting periods has effects on the process and quality of composting, which could provide ideas for the optimization of the passivators addition strategy.

Co-fermenting lactic acid and glucose towards caproic acid production

The functional role of lactate (H_Lac), as a co-substrate along with glucose (Glu) as well as an electron donor for the synthesis of caproic acid (H_Ca), a medium chain fatty acid (MCFAs) was studied. A varied H_Lac and Glu ratios were thus investigated in fed-batch anaerobic reactors (R1-R5) operated at pH 6 with a heat-treated anaerobic consortium. R1 and R5 were noted as controls and operated with sole Glu and H_Lac, respectively. Strategically, ethanol (H_Eth) was additionally supplemented as co-electron donor after the production of short chain carboxylic acids (SCCAs) for chain elongation in all the reactors. The reactor operated with H_Lac and Glu in a ratio of 0.25:0.75 (1.25 g/L (H_Lac) and 3.75 g/L (Glu)) showed the highest H_Ca production of 1.86 g/L. R5 operated with solely H_Lac yielded propionic acid (H_Pr) as the major product which further led to the higher valeric acid (H_Va) production of 1.1 g/L within the reactor. Butyric acid (H_Bu) was observed in R1, which used Glu as carbon source alone indicating the importance of H_Lac as electron co-donor. Clostridium observed as the most dominant genera in shotgun metagenome sequencing in R2 and R3, the reactors that produced the highest H_Ca in comparison to other studied reactors. The study thus provided insight into the importance of substrate and electron donor and their supplementation strategies during the production of MCFAs.

Advanced treatment and valorization of food waste through staged fermentation and chain elongation

A novel valorization approach of food waste via staged fermentation and chain elongation was proposed. Food waste was moderately saccharified, saccharification effluent was fermented to produce ethanol and saccharification residue was hydrolyzed and acidified to produce VFAs. The yeast fermentation effluent and hydrolytic acidification effluent were sequentially performed for chain elongation. Ethanol and volatile fatty acids from staged fermentation were suitable for direct chain elongation and the n-caproate production was 184.69 mg COD/g VS when yeast fermentation effluent to hydrolytic acidification effluent ratio was 2:1. Food waste was deeply utilized with an organic conversion of 80%. The relative abundance of Clostridium sensu stricto increased during chain elongation, which might be responsible for the improvement of n-caproate production. A profit of 10.65 USD/t was estimated for chain elongation of food waste staged fermentation effluent. This study provided a new technology to achieve advanced treatment and high-valued utilization of food waste.

Volatile fatty acid production in anaerobic fermentation of food waste saccharified residue: Effect of substrate concentration

In this study, food waste saccharified residue was used to produce volatile fatty acids (VFAs), and the effects of substrate concentration on VFA production, VFA composition, acidogenic efficiency, microbial community, and carbon transfer were investigated. Interestingly, chain elongation from acetate to n-butyrate played an important role with a substrate concentration of 200 g/L in the acidogenesis process. Results showed that 200 g/L was a suitable substrate concentration for both VFA and n-butyrate production, the highest VFA production, and n-butyrate composition were 280.87 mg COD/g vS and more than 90.00 %, respectively, and VFA/SCOD reached 82.39 %. Microbial analysis showed that Clostridium_Sensu_Stricto_12 promoted n-butyrate production by chain elongation. Carbon transfer analysis indicated that chain elongation made a contribution of 43.93 % to n-butyrate production. Totally 38.47 % of organic matter in food waste saccharified residue was further utilized. This study provides a new way for n-butyrate production with waste recycling and low cost.

Long-term performance on volatile fatty acids production improved in a kitchen wastewater fermenter by co-fermentation of sludge and membrane separation

Kitchen wastewater can be transformed into a valuable resource through anaerobic fermentation. However, the efficiency of this process is hindered by various factors including salt inhibition and nutrient imbalance. In this study, we examined the effects of co-fermentation with sludge and membrane filtration on the anaerobic fermentation of kitchen wastewater. Our findings indicate that co-fermentation with sludge resulted in a 4-fold increase in fermentation rate and a 2-fold increase in short-chain fatty acids (SCFAs) production. This suggests that the addition of sludge helped to alleviate salt and acid inhibition through ammonia buffering and elemental balancing. The membrane filtration retained 60% of soluble carbohydrates and 15% of proteins in the reactor for further fermentation and recovered nearly 100% of NH₄⁺ and SCFAs in the filtrate, which helped to alleviate acid and ammonia inhibition. The combined fermentation system significantly increased the richness and diversity of microorganisms, particularly caproiciproducens and Clostridium_sensu_stricto_12. The membrane flux remained stable and at a relatively high level, indicating that the combined process may be economically feasible. However, scaling up the co-anaerobic fermentation of kitchen wastewater and sludge in a membrane reactor is necessary for further economic evaluation in the future.

Efficient chain elongation synthesis of n-caproate from shunting fermentation of food waste

Food waste was used to produce ethanol by yeast fermentation and volatile fatty acids (VFAs) by hydrolytic acidogenesis for chain elongation. Effectiveness of mole ratio of ethanol in yeast fermentation effluent (YFE) to VFAs in hydrolytic acidification effluent (HAE) on chain elongation was examined. The ideal YFE to HAE ratio for chain elongation was 2:1, the highest n-caproate production was 169.76 mg COD/g vS and the food waste utilization was 65.43 %. Electron transfer and carbon distribution did not completely correspond to n-caproate production, suggesting timely product extraction. The abundance of Romboutsia and Clostridium_sensu_stricto_12 increased as chain elongation progressed, which was critical for the chain elongation to n-caproate. The food waste shunting ratio of yeast fermentation to hydrolytic acidogenesis was 6:5, and 572.6 CNY can be created through chain elongation from shunting fermentation of 1 t food waste. This study proposed a new approach for efficient producing n-caproate from food waste.

One-stage anaerobic fermentation of excess sludge for caproate production by supplementing chain elongation enrichments with ethanol as electron donor

Medium chain fatty acids (MCFAs) production from excess sludge have recently received great research interest due to higher energy densities, easy-separation capability and high economic benefits. Here, the addition of chain elongation (CE) enrichments with ethanol as electron donor was used to enhance caproate production from one-stage sludge fermentation. Compared with 0.20 g/L of controls, caproate production reached 9.00 g/L by supplementing CE enrichments with ethanol/acetate ratio of 3:1 after 7 days of acidification of organic matter in pretreated sludge fermentation. Clostridium_sensu_stricto_12, that refers to CE, was enriched in the first and second transfer of the sludge microbial consortium. Maintaining the stability of the microbial consortium would be the key that enables stable and efficient caproate production from sludge fermentation by supplementing CE enrichments.

Effect of the initial pH on the anaerobic digestion process of dairy cattle manure

Anaerobic digestion (AD) has recently been studied to obtain products of greater interest than biogas, such as volatile fatty acids (VFAs) and phytoregulators. The effect of the initial pH of cow manure and the fermentation time of the AD on the microbial composition, VFAs, indole-3-acetic acid (IAA) and gibberellic acid (GA₃) production was evaluated. The cow manure (7% solids) was adjusted to initial pH values of 5.5, 6.5, 7.5, and 8.5, and the AD products were analyzed every four days until day 20. The initial pH and the fermentation time had an important effect on the production of metabolites. During AD, only the hydrolytic and acidogenic stages were identified, and the bacteria found were from the phyla Firmicutes, Bacteroidetes, Actinobacteria, and Spirochaetes. The most abundant genera produced in the four AD were Caproiciproducens, Clostridium sensu stricto 1, Romboutsia, Paeniclostridium, Turicibacter, Peptostreptococcaceae, Ruminococcaceae and Fonticella. The highest amount of VFAs was obtained at pH 8.5, and the production of the acids was butyric > acetic > propionic. The maximum production of GA₃ and IAA was at an initial pH of 6.5 on day 20 and a pH of 5.5 on day 4, respectively. There was a strong correlation (> 0.8) between the most abundant microorganisms and the production of VFAs and GA₃. The anaerobic digestion of cow manure is a good alternative for the production of VFAs, GA₃ and IAA.

Isolation, Identification, and Fermentation Medium Optimization of a Caproic Acid‑Producing Enterococcus casseliflavus Strain from Pit Mud of Chinese Strong Flavor Baijiu Ecosystem

Caproic acid is the precursor material of ethyl hexanoate, a representative flavor substance in strong flavor baijiu (SFB). Increasing the content of caproic acid in SFB helps to improve its quality. In the present study, caproic acid-producing bacteria from the pit mud of an SFB ecosystem were isolated, purified, and characterized. Strain BF-1 with the highest caproic acid yield (0.88 g/l) was selected. The morphological and molecular identification analysis showed that strain BF-1 was Enterococcus casseliflavus. The genome of E. casseliflavus BF-1 was sequenced and was found to be 2,968,377 bp in length with 3,270 open reading frames (ORFs). The caproic acid biosynthesis pathway in E. casseliflavus BF-1 was predicted based on the KAAS annotation. The virulence factors in the genome of strain BF-1 were annotated, which showed that E. casseliflavus BF-1 is safe at the genetic level. After adding essential nutrients based on the KAAS annotation, the optimum medium conditions for acid production by strain BF-1 were obtained by performing orthogonal experiments. The caproic acid yield of strain BF-1 reached 3.03 g/l, which was 3.44-fold higher than the initial yield. The optimized fer- mentation of caproic acid production by BF-1 was reported for the first time. The strain could be further used to regulate the ecosystem in baijiu production to improve its quality.

Oyster shell waste as potential co-substrate for enhancing methanogenesis of starch wastewater at low inoculation ratio

This study evaluated the effect of oyster shells on the methanogenesis of starch wastewater subjected to over-acidification (pH < 4.5) at low inoculum/substrate ratios, and revealed that oyster shells could be used as co-substrates for methane production. The methane yield was improved by approximate 86-folds with optimal dose when compared with that in control. Oyster shells conditioning synchronously improved the acidogenesis and hydrogenotrophic methanogenesis steps, resulting in high methane production. These improvements were attributed to the fact that the oyster shells served as the neutralizing reagent and buffered the sharp pH drop. Carbon dioxide was also released during this process, which was subsequently converted into methane and contributed 17% of the total methane yield. Furthermore, some spheroid and rod microcolonies were observed on the surfaces of the oyster shells. Along with the remarkable enrichment of acetotrophic and methylotrophic methanogens, these microbes benefitted the successful methanogenesis of starch wastewater.

Simultaneous medium chain fatty acids production and process carbon emissions reduction in a continuous-flow reactor: Re-understanding of carbon flow distribution

Due to its wide application and high value, the production of medium chain fatty acids (MCFAs) from waste biomass has become one of the worldwide research hotspots. Increasing the carbon element participation from short-chain fatty acids to the form of MCFAs is also conductive to reduce the release of biogas from biological treatment process, because carbon is in the form of MCFAs instead of biogas which directly contribute to process carbon emissions reduction. However, many barriers limiting MCFAs production and application remain to be resolved. Aiming continuous MCFAs production from lactate-rich waste biomass, this study optimized the operation conditions and clarified the main limiting factors and possible mechanisms. The maximum caproic acid concentration of 2.757 g/L were obtained at the Upflow Velocity (ULV) of 1.15 m/h and pH 4.9-5.1. Caproiciproducens, Pseudoramibacter, norank_f_Eubacteriaceae, and Oscillibacter were identified to be the dominant microbial genus responsible for MCFAs production from lactate. The reduction of carbon emissions calculation was also studied in the present processes.

Thermodynamic approach to foresee experimental CO2 reduction to organic compounds

Anaerobic gas fermentation is a promising approach to transform carbon dioxide (CO₂) into chemical building blocks. However, the main operational conditions to enhance the process and its selectivity are still unknown. The main objective of this study was to trigger chain elongation from a joint perspective of thermodynamic and experimental assessment. Thermodynamics revealed that acetic acid formation was the most spontaneous reaction, followed by n-caproic and n-butyric acids, while the doorway for alcohols production was bounded by the selected conditions. Best parameters combinations were applied in three 0.12 L fermenters. Experimentally, n-caproic acid formation was boosted at pH 7, 37 °C, Acetate:Ethanol mass ratio of 1:3 and low H₂ partial pressure. Though these conditions did not match with those required to produce their main substrates, the unification of both perspectives yielded the highest n-caproic acid concentration (>11 g L^-1) so far from simple substrates, accounting for 77 % of the total products.

Fostering the valorization of organic wastes into carboxylates by a computer-aided design tool

The carboxylate platform has the potential to constitute an outstanding opportunity for converting organic wastes into chemicals and other value-added products within a circular economy framework. However, its development is still hampered by technological and financial constraints due to difficulties at forecasting the carboxylates yields by different wastes. This work provides a framework that can be the key to foster circular economy and bridge the development risks, allowing early-stage evaluation of process performance. This framework, which is implemented as a computer-aided design tool, is comprised by: (i) a library of substrates including their characterization and appropriate kinetic parameter selection, (ii) an integral kinetic and stoichiometric model which solves both identified gaps regarding the disintegration mechanisms and the acidogenic stoichiometry variability in the anaerobic mono and cofermentation of complex organic wastes, and (iii) a set of indicators to interpret simulation results and assist the decision making; and presents a showcase of applications supported by two case studies. These case studies show that the optimal conditions to steer VFA spectrum towards odd-chain VFA in MCF of regrind pasta are neutral pH (6.5-7) and a relatively low HRT (3-4 days), while cofermentation of tuna canning wastewater and regrind pasta follows interactive mechanisms that cannot be captured by a "naïve approach", i.e. by adding up the individual contributions. Finally, it is discussed how value chain actors with different interests can benefit from the proposed tool: identifying technical, economic, and environmental bottlenecks, and proposing innovative solutions prior to costly lab research and piloting.

Upgrading the value of anaerobic fermentation via renewable chemicals production: A sustainable integration for circular bioeconomy

The single bioprocess approach has certain limitations in terms of process efficiency, product synthesis, and effective resource utilization. Integrated or combined bioprocessing maximizes resource recovery and creates a novel platform to establish sustainable biorefineries. Anaerobic fermentation (AF) is a well-established process for the transformation of organic waste into biogas; conversely, biogas CO₂ separation is a challenging and expensive process. Biological fixation of CO₂ for succinic acid (SA) mitigates CO₂ separation issues and produces commercially important renewable chemicals. Additionally, utilizing digestate rich in volatile fatty acid (VFA) to produce medium-chain fatty acids (MCFAs) creates a novel integrated platform by utilizing residual organic metabolites. The present review encapsulates the advantages and limitations of AF along with biogas CO₂ fixation for SA and digestate rich in VFA utilization for MCFA in a closed-loop approach. Biomethane and biohydrogen processes CO₂ utilization for SA production is cohesively deliberated along with the role of biohydrogen as an alternative reducing agent to augment SA yields. Similarly, MCFA production using VFA as a substrate and functional role of electron donors namely ethanol, lactate, and hydrogen are comprehensively discussed. A road map to establish the fermentative biorefinery approach in the framework of AF integrated sustainable bioprocess development is deliberated along with limitations and factors influencing for techno-economic analysis. The discussed integrated approach significantly contributes to promote the circular bioeconomy by establishing carbon-neutral processes in accord with sustainable development goals.

Production of volatile fatty acid from fruit waste by anaerobic digestion at high organic loading rates: Performance and microbial community characteristics

This study examined the performance and microbial community dynamics of an anaerobic volatile fatty acid (VFA) production reactor for treating fruit waste by stepwise increasing organic loading rates (OLRs) from 8 to 24 g volatile total solids (VTS)/(L·d). Results showed that higher VFA concentrations of 52.25-61.90 g chemical oxygen demand (COD)/L can be maintained at each OLR, thereby resulting to a production of 0.70-0.76 g chemical oxygen demand (COD)_VFA/g VTS. Notably, an increase in OLR from 8 to 14 g VTS/(L·d) was beneficial for achieving higher VFA concentrations and yields. Moreover, an increase in OLR affected the VFA distribution significantly; acetate and butyrate became dominant in the fermentation liquid at OLRs ≥ 14 g VTS/(L·d). Microbial community dynamics analysis revealed that phyla Firmicutes and Actinobacteriota were predominant at each OLR, and the genera Lactobacillus, Clostridium_sensu_stricto_12, and Caproiciproducens were closely related to anaerobic VFA production.

Key factors affecting seed germination in phytotoxicity tests during sheep manure composting with carbon additives

The germination index (GI) was widely applied to evaluate the phytotoxicity of compost. This study investigated the key phytotoxicity factors affecting seed germination in compost by using aqueous extracts in seed germination tests. The relationship between water-soluble substances in compost and seed germination, and their association with the microbial community were identified. In this study, sheep manure (SM) composted along or with three carbon additives (mushroom substrate, MS; cornstalks, CS; garden substrate, GS) for 49 days and, during this time, changes in multiple physical-chemical parameters, carbon and nitrogen matters, germination indexes (GI) and the compost microbiome were monitored. The results showed that all additives decreased water-soluble total nitrogen (TN), ammonium nitrogen (NH₄⁺-N) and low molecular weight organic acids, and significantly improved the seed germination indexes (seed germination rate, radical length and GI). The GI was correlated with water-soluble carbon degradation products (TOC, butyric acid, humic acid) and certain bacteria (Planifilum, Oceanobacillus, Ruminococcaceae_UCG_005 and Saccharomonospora). A structural equation model revealed that the main factors affecting seed germination were TOC (SM compost), acetic acid (SM+MS compost), humic acid (SM+CS compost), and pH (SM+GS compost). Low TOC and low molecular weight organic acids contents and higher humic acid content promoted GI. The research results could provide theoretical basis and measures for directional regulation of compost maturity.

Metabolic cascade of complex organic wastes to medium-chain carboxylic acids: A review on the state-of-the-art multi-omics analysis for anaerobic chain elongation pathways

Medium-chain carboxylic acid (MCCA) production from organic wastes has attracted much attention because of their higher energy contents and diverse applications. Anaerobic reactor microbiomes are stable and resilient and have resulted in efficient performance during many years of operation for thousands of full-scale anaerobic digesters worldwide. The method underlying how the relevant microbial pathways contribute to elongate carbon chains in reactor microbiomes is important. In particular, the reverse β-oxidation pathway genes are critical to upgrading short-chain fermentation products to MCCAs via a chain elongation (CE) process. Diverse genomics and metagenomics studies have been conducted in various fields, ranging from intracellular metabolic pathways to metabolic cascades between different strains. This review covers taxonomic approach to culture processes depending on types of organic wastes and the deeper understanding of genome and metagenome-scale CE pathway construction, and the co-culture and multi-omics technology that should be addressed in future research.

Biological production of medium-chain carboxylates through chain elongation: An overview

Medium chain carboxylates (MCCs) have wide applications in various industries, but the traditional MCCs production methods are costly and unsustainable. Anaerobic fermentation offers a more scalable, economical and eco-friendly platform for producing MCCs through chain elongation which converts short chain carboxylates and electron donor into more valuable MCCs. However, the underlying microbial pathways are not well understood. In this review, biological production of MCCs through chain elongation is introduced elaborately, including the metabolic pathways, electron donor and substrates, microorganisms and influencing factors. Then, the strategies for enhancing MCCs production are extensively analyzed and summarized, along with the technologies for MCCs separation from the fermentation broth. Finally, challenges and perspectives concerning the large-scale MCCs production are proposed, providing suggestions for the future research. Extensive review demonstrated that anaerobic fermentation has great potential in achieving economical and sustainable MCCs production from complex organic substrates, including organic waste streams, which would significantly broaden the application of MCCs, especially in the renewable energy field. An interdisciplinary approach with knowledge from microbiology and biochemistry to chemical separations and environmental engineering is required to use this promising technology as a valorization method for converting organic biomass or organic wastes into valuable MCCs.

Anaerobic caproate production on carbon chain elongation: Effect of lactate/butyrate ratio, concentration and operation mode

The objective of this study was to understand how lactate-to-butyrate ratio and substrates concentrations affect the caproate production and product structure. The results showed that a higher butyrate-to-lactate ratio is beneficial to caproate production at low initial lactate concentration. Low pH (5.0) and low substrate concentration (20 mM and 40 mM) effectively decreased propionate production via restrained acrylate pathway, resulting in higher electron efficiency of caproate. With the optimum mole ratio of lactate to butyrate (1:4) and 80 mM initial butyrate concentration, the electron efficiency of caproate reached the maximum (43.10%). Moreover, high butyrate concentration suppressed the production of odd-carbon-number carboxylates while promoting the production of caproate. Compared with the batch operation, the caproate production in semi-continuous operation was enhanced by 3.45 times to 30.91 ± 1.07 mM as the acrylate pathway was successfully inhibited in semi-continuous experiments due to low pH and low lactate concentration.

Effects of ferric-phosphate forms on phosphorus release and the performance of anaerobic fermentation of waste activated sludge

Five ferric-phosphate (Fe(III)Ps) with amorphous or crystalline structures were added to waste activated sludge (WAS) for anaerobic fermentation, aiming to investigate effects of Fe(III)Ps forms on phosphorus (P) release and the performance of WAS fermentation. The results revealed that the Fe(III) reduction rate of hexagonal-FePO₄ was faster than that of monoclinic-FePO₄·2H₂O, thanks to its lower crystal field stabilization energy. FePO₄·nH₂O was reduced to vivianite and part of the phosphate was released as orthophosphate (PO₄-P). Giniite (Fe₅(PO₄)₄(OH)₃·2H₂O) as an iron hydroxyphosphate was transformed to βFe(III)Fe(II)(PO₄)O-like compounds without PO₄-P release. In addition, Fe(III)Ps had an adverse effect on the anaerobic fermentation of WAS. The specific hydrolysis rate constant and volatile fatty acids (VFAs) yield decreased by 38.4% and 41.9%, respectively, for the sludge sample with amorphous-FePO₄·3H₂O, which dropped the most. This study provides new insights into various forms of Fe(III)Ps performance during anaerobic fermentation and is beneficial to enhancing P recovery efficiency.