Upgrading the anaerobic membrane bioreactor treatment of chicken manure by introducing in-situ ammonia stripping and hyper-thermophilic pretreatment

Pilot-scale study of enhanced thermophilic anaerobic digestion of food waste with the addition of trace elements

Thermophilic anaerobic digestion (AD) offers many benefits for food waste treatment but is seldom adopted in industrial plants due to instability issue, particularly under higher loading conditions. This study thus conducted a 160-day continuous operation of a pilot-scale thermophilic AD system on-site. Results from the experiments showed that the system could operate under relatively lower loading but failed when the loading reached up to 5.69 kg·COD/(m3·d). Volatile fatty acids increased to 6000 mg/L at the corresponding hydraulic retention time of 15 days. Trace elements were then introduced, which restored higher process stability by reducing volatile fatty acids to 400 mg/L. The mass balance and materials decomposition resutls revealed the system's strong resilience. Methanoculleus (92.52 %) and Methanomassiliicoccus (6.55 %) were the dominant methanogens, a phenomenon rarely observed in similar thermophilic systems. This system may tolerate more stressful conditions, as the loading limits had not been reached with the addition of trace elements.

Genome-centric metagenomics and methanogenic pathway analysis for acclimated anaerobic digestion of chicken manure with high ammonia stressed under thermophilic condition

Thermophilic anaerobic digestion (AD) of animal manure offers various environmental benefits but the process requires a microbial community acclimatized to high ammonia. In current study, a lab-scale continuous stirred tank reactor (CSTR) fed with chicken manure was operated under thermophilic condition for 450 days in total. Results showed that the volumetric methane production decreased from 445 to 328 and sharply declined to 153 mL L-1·d-1 with feeding total solid (TS) step increased from 5% to 7.5% and 10%, respectively. While, after a long-term stop feeding for 80 days, highly disturbed reactor was able to recover methane generation to 739 mL L-1·d-1 at feeding TS of 10%. Isotope analysis indicted acetate converted to methane through the syntrophic acetate oxidation and hydrogenotrophic methanogenesis (SAO-HM) pathway increased from 33% to 63% as the concentration of ammonium increased from 2493 to 6258 mg L-1. Significant different in the genome expression of the SAO bacterial from 0.09% to 1.23%, combining with main hydrogenotrophic partners (Methanoculleus spp. and Methanothermobacter spp.) contented of 2.1% and 99.9% during inhibitory and recovery stages, respectively. The highly expressed KEGG pathway in level 3 (enzyme genes) for the Recovery sludge combining with the extraordinary high abundance of genera Halocella sp. suggested that Halocella sp. might be a highly efficient hydrolytic and acidogenic microorganism and enhance the process of SAO during carbon metabolic flow to methane. This report will be a basis for further study of AD studies on high nitrogen content of poultry manure.

Optimization of membrane filtration and cleaning strategy in a high solid thermophilic AnMBR treating food waste

Anaerobic membrane bioreactor is advantageous over traditional processes for food waste treatment, i.e. short retention time, high loading rate, and particulate clean permeate. However, establishing a sustainable membrane filtration is a long-standing challenge because of its high viscosity and solids concentration characteristics. Therefore, this study investigated the changes in the membrane permeability before and after the cleaning during a 130-day thermophilic anaerobic experiment. Results show that the AnMBR system could maintain high stability even under a short HRT of 10 days and OLR of 9.0 kg-COD/(m3·d) with low volatile fatty acid of 50 mg/L. The membrane filtration deteriorates with the concurrence of a sharp increase of viscosity when the volatile solids reached 23 g/L. A critical flux was achieved at 5.5 L/(m2·h) under optimized operation conditions, membrane filtration/relaxing ratio with less than 4:1 at a hydraulic retention time of 15 d. Membrane fouling can be removed by soaking the membrane in NaClO (1 g/L, 15 h) and citric acid (2 g/L, 2 h). Conclusively, this work provides insight to establish the operation strategy for a thermophilic AnMBR treating food waste.

Hyper-thermophilic anaerobic pretreatment enhances the removal of transferable oxazolidinone and phenicol cross-resistance gene optrA in enterococci

The extensive use of florfenicol in poultry industry results in the emergence of optrA gene, which also confers resistance to clinically important antibiotic linezolid. This study investigated the occurrence, genetic environments, and removal of optrA in enterococci in mesophilic (37 °C) and thermophilic (55 °C) anaerobic digestion systems, and a hyper-thermophilic (70 °C) anaerobic pretreatment system for chicken waste. A total of 331 enterococci were isolated and analyzed for antibiotic resistance against linezolid and florfenicol. The optrA gene was frequently detected in enterococci from chicken waste (42.7%) and effluents from mesophilic (72%) and thermophilic (56.8%) reactors, but rarely detected in the hyper-thermophilic (5.8%) effluent. Whole-genome sequencing revealed that optrA-carrying Enterococcus faecalis sequence type (ST) 368 and ST631 were the dominant clones in chicken waste, and they remained dominant in mesophilic and thermophilic effluents, respectively. The plasmid-borne IS1216E-fexA-optrA-erm(A)-IS1216E was the core genetic element for optrA in ST368, whereas chromosomal Tn554-fexA-optrA was the key one in ST631. IS1216E might play a key role in horizontal transfer of optrA due to its presence in different clones. Hyper-thermophilic pretreatment removed enterococci with plasmid-borne IS1216E-fexA-optrA-erm(A)-IS1216E. A hyper-thermophilic pretreatment is recommended for chicken waste to mitigate dissemination of optrA from animal waste to the environment.

Volatile Fatty Acids (VFA) Production and Recovery from Chicken Manure Using a High-Solid Anaerobic Membrane Bioreactor (AnMBR)

Acidogenic fermentation of chicken manure (CM) for production and recovery of volatile fatty acids (VFA) is an interesting biological waste-to-value approach compared to benchmark organic waste management strategies. Considering the wide range of high value applications of VFA, a semi-continuous immersed anaerobic membrane bioreactor (AnMBR) was applied to boost VFA productivity and yield, while reducing downstream processing stages assisting the recovery of VFA. In this regard, the effect of parameters such as pH and organic loading rates (OLR) on the overall bioconversion and filtration performance was investigated. Thermal-shocked CM was applied both as inoculum and substrate. A very high VFA yield (0.90 g-VFA/g-VS) was obtained in the treatment with no pH control (~8.2) at an OLR of 2 g-VS/(L·d), presenting 24% higher yield compared to that of the controlled pH. Batch assays further demonstrated the enhanced hydrolysis and acidogenesis activities at weak alkaline conditions. A long-term (78 days) fermentation and filtration was successfully performed, where stable membrane filtration performance was experienced for about 50 days under high-solid (suspended solid of 37-45 g/L) and high flux (20 L/(m²·h)) conditions. Results suggest that AnMBR of CM is a feasible and promising process for VFA production and recovery.

Low-Temperature Pretreatment of Biomass for Enhancing Biogas Production: A Review

Low-temperature pretreatment (LTPT, Temp. < 100 °C or 140 °C) has the advantages of low input, simplicity, and energy saving, which makes engineering easy to use for improving biogas production. However, compared with high-temperature pretreatment (>150 °C) that can destroy recalcitrant polymerized matter in biomass, the action mechanism of heat treatment of biomass is unclear. Improving LTPT on biogas yield is often influenced by feedstock type, treatment temperature, exposure time, and fermentation conditions. Such as, even when belonging to the same algal biomass, the response to LTPT varies between species. Therefore, forming a unified method for LTPT to be applied in practice is difficult. This review focuses on the LTPT used in different biomass materials to improve anaerobic digestion performance, including food waste, sludge, animal manure, algae, straw, etc. It also discusses the challenge and cost issues faced during LTPT application according to the energy balance and proposes some proposals for economically promoting the implementation of LTPT.

Balancing acidogenesis and methanogenesis metabolism in thermophilic anaerobic digestion of food waste under a high loading rate

Achieving a metabolic balance between volatile fatty acid (VFA) production and conversion is a standing challenge in high temperature and organic loading rate anaerobic digestion. A thermophilic anaerobic digestion reactor fed with food waste was therefore operated for 230 days to investigate metabolic performance in acidogenesis and methanogenesis. Results showed a methane yield of 310 mL/g·COD under an organic loading rate (OLR) of 10.0 kg·COD/(m³·d). The VFA concentration of 110 mg/L was low, indicating well-balanced VFA production and conversion metabolism. Highly specific acetic acid and propionic acid methanogenic activity showed satisfactory metabolic capability. Methanosarcina (95.2%) predominated in the high OLR state and increased abundance of Methanothermobactger (4.2%) was also observed. Syntrophic acetic acid oxidation bacterial was not found in different HRT conditions. It is therefore reasonable to speculate cleavage of acetic acid by mixotrophic Methanosarcina. Good acidogenesis and methanogenesis balance promote stable thermophilic AD of food waste under a high OLR.

Predicting membrane fouling in a high solid AnMBR treating OFMSW leachate through a genetic algorithm and the optimization of a BP neural network model

Anaerobic membrane bioreactors are a promising technology in the treatment of high-strength wastewater; however, unpredictable membrane fouling largely limits their scale-up application. This study, therefore, adopted a backpropagation neural network model to predict the membrane filtration performance in a submerged system, which treats leachate from the organic fraction of municipal solid waste. Duration time, water yield flow, influent COD, pH, bulk sludge concentration, and the ratio of ΔTMP to filtration time were selected as input variables to simulate membrane permeability. The membrane pressure slightly increased by 1.1 kPa within 62 days of operation. The results showed that the AnMBR membrane filtration performance was acceptable when treating OFMSW leachate under a flux of 6 L/(m²·h). The model results indicated that the sludge concentration largely determined the membrane fouling with a contribution of 33.8%. Given the local minimization problem in the BP neural network process, a genetic algorithm was introduced to optimize the simulation process, and the relative error of the results was reduced from 5.57% to 3.57%. Conclusively, the artificial neural network could be a useful tool for the prediction of an AnMBR that is so far under development.

A Glimpse of the World of Volatile Fatty Acids Production and Application: A review

Sustainable provision of chemicals and materials is undoubtedly a defining factor in guaranteeing economic, environmental, and social stability of future societies. Among the most sought-after chemical building blocks are volatile fatty acids (VFAs). VFAs such as acetic, propionic, and butyric acids have numerous industrial applications supporting from food and pharmaceuticals industries to wastewater treatment. The fact that VFAs can be produced synthetically from petrochemical derivatives and also through biological routes, for example, anaerobic digestion of organic mixed waste highlights their provision flexibility and sustainability. In this regard, this review presents a detailed overview of the applications associated with petrochemically and biologically generated VFAs, individually or in mixture, in industrial and laboratory scale, conventional and novel applications.

Enhancing the performance of thermophilic anaerobic digestion of food waste by introducing a hybrid anaerobic membrane bioreactor

The thermophilic anaerobic digestion of food waste was a long-term challenge for maintaining process stability. A hybrid submerged anaerobic membrane bioreactor (AnMBR), integrating 27%(v/v) polyurethane sponge as fixed carriers were therefore investigated at (50 ± 2) °C. The organics removal efficiencies, COD mass balance, and membrane filtration performance were investigated in a 75-days continuously operated experiment. The results showed that methane production reached 0.31 L/(kg·COD) under an organic loading rate of 7.3 kg·COD/(m³·d). The low concentration of total volatile fatty acids of 247 ~ 274 mg/L and a high proportion of Methanosarcina (>97%) represented the high stability of the thermophilic process. Approximately 21% of biomass grew on the carriers in the hybrid AnMBR and induced a much lower suspended solids concentration and viscosity of bulk sludge. Noticeable lower trans-membrane pressure was consequently observed. The affecting factors identified by PCA analysis proved the advantages of the hybrid AnMBR for alleviating membrane fouling formation.

The materials flow and membrane filtration performance in treating the organic fraction of municipal solid waste leachate by a high solid type of submerged anaerobic membrane bioreactor

The anaerobic digestion of leachate from organic fraction of municipal solid waste (OFMSW) is a long-standing challenge. A submerged anaerobic membrane bioreactor (AnMBR) embedding three flat sheet membrane was therefore continuously operated for 63 days to investigate the materials flow and membrane performance. The results obtained show that approximately 90% COD was removed and 86% was converted into methane under an OLR of 5.6 kgCOD/m³·d corresponding to a HRT of 10 days. Under the high solid condition (34.5-61.1 g/L total solids in AnMBR) and flux of 5 and 6 LMH, the membranes was operated practically at constant trans-membrane pressure (TMP). When the membrane was operated at a high flux of 7 LMH the TMP rapid increase occurred in 22 h resulting in a non-recoverable permeability. A sustainable flux was thus identified. This study demonstrated the feasibility of AnMBR treating OFMSW leachate under high solid condition with high flux.