1
|
Zhu M, Song L, Li W, Qin Y, Li YY. Hydraulic retention times as key parameter governing biomethanation of brewery spent grain and system stability in long-term continuously-feeding anaerobic digestion. BIORESOURCE TECHNOLOGY 2025; 425:132331. [PMID: 40037434 DOI: 10.1016/j.biortech.2025.132331] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/16/2024] [Revised: 03/01/2025] [Accepted: 03/01/2025] [Indexed: 03/06/2025]
Abstract
The feasibility of converting brewery spent grain (BSG) to biomethane in a mesophilic continuously-stirred tank reactor was demonstrated at various hydraulic retention times (HRTs) of 100, 60, 30, and 20 d. As HRT decreased to 30 d, the biogas and CH4 production rates increased to 1.40 ± 0.05 and 0.89 ± 0.03 L/L/d, respectively. However, a shorter HRT of 20 d increased the instability of the system according to the ratio of total volatile fatty acid and total alkalinity (> 0.35). The modified first-order kinetic equation accurately predicted biogas and CH4 production rates and organics degradation efficiencies. As HRT decreased from 100 to 30 d, the ratio of the conversion of organics based on chemical oxygen demand to CH4 decreased from 80.8 ± 1.8 % to 40.8 ± 1.8 %. The results of the energy balance demonstrated the economic feasibility of anaerobic digestion (AD) of BSG. These finding provide valuable insights for industrial-scale AD of BSG.
Collapse
Affiliation(s)
- Ming Zhu
- Department of Frontier Science for Advanced Environment, Graduate School of Environmental Sciences, Tohoku University, 6-6-20 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan
| | - Liuying Song
- Department of Civil and Environmental Engineering, Graduate School of Engineering, Tohoku University, 6-6-06 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan
| | - Weiquan Li
- Department of Frontier Science for Advanced Environment, Graduate School of Environmental Sciences, Tohoku University, 6-6-20 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan
| | - Yu Qin
- Department of Civil and Environmental Engineering, Graduate School of Engineering, Tohoku University, 6-6-06 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan
| | - Yu-You Li
- Department of Frontier Science for Advanced Environment, Graduate School of Environmental Sciences, Tohoku University, 6-6-20 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan; Department of Civil and Environmental Engineering, Graduate School of Engineering, Tohoku University, 6-6-06 Aoba, Aramaki-Aza, Sendai, Miyagi 980-8579, Japan.
| |
Collapse
|
2
|
Khangkhachit W, Suyotha W, O-Thong S, Prasertsan P. Cellulase production by Aspergillus fumigatus A4112 and the potential use of the enzyme in cooperation with surfactant to enhance floating oil recovery and methane production from palm oil mill effluent. Prep Biochem Biotechnol 2025; 55:100-111. [PMID: 38909283 DOI: 10.1080/10826068.2024.2368627] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 06/24/2024]
Abstract
This research performed cellulase production by Aspergillus fumigatus A4112 and evaluated its potential use in palm oil mill effluent (POME) hydrolysis to recover oil simultaneously with the generation of fermentable sugar useful for biofuel production under non-sterilized conditions. Empty fruit bunch (EFB) without pretreatment was used as carbon source. The combination of nitrogen sources facilitated CMCase production. The maximum activity (3.27 U/mL) was obtained by 1.0 g/L peptone and 1.5 g/L (NH4)2SO4 and 20 g/L EFB at 40 °C for 7 days. High level of FPase activity (39.51 U/mL) was also obtained. Interestingly, the enzyme retained its cellulase activities more than 60% at ambient temperature over 15 days. In enzymatic hydrolysis, Triton X-100 was an effective surfactant to increase total oil recovery in the floating form. High yield of reducing sugar (50.13 g/L) and 21% (v/v) of floating oil was recoverable at 65 °C for 48 h. Methane content of the raw POME increased from 41.49 to 64.94% by using de-oiled POME hydrolysate which was higher than using the POME hydrolysate (59.82%). The results demonstrate the feasibility of the constructed process for oil recovery coupled with a subsequent step for methane yield enhancement in biogas production process that benefits the palm oil industry.
Collapse
Affiliation(s)
- Wiyada Khangkhachit
- International Program of Biotechnology, Center of Excellence in Innovative Biotechnology for Sustainable Utilization of Bioresources, Faculty of Agro-Industry, Prince of Songkla University, Hat Yai, Thailand
| | - Wasana Suyotha
- International Program of Biotechnology, Center of Excellence in Innovative Biotechnology for Sustainable Utilization of Bioresources, Faculty of Agro-Industry, Prince of Songkla University, Hat Yai, Thailand
| | - Sompong O-Thong
- Biofuel and Biocatalysis Innovation Research Unit, Nakhonsawan Campus, Mahidol University, Nakhonsawan, Thailand
| | - Poonsuk Prasertsan
- International Program of Biotechnology, Center of Excellence in Innovative Biotechnology for Sustainable Utilization of Bioresources, Faculty of Agro-Industry, Prince of Songkla University, Hat Yai, Thailand
| |
Collapse
|
3
|
Pérez HJV, de Souza CL, Passos F, Roman MB, Mora EJC. Co-digestion and co-treatment of sewage and organic waste in mainstream anaerobic reactors: operational insights and future perspectives. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:58687-58719. [PMID: 39316211 DOI: 10.1007/s11356-024-34918-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/23/2024] [Accepted: 09/01/2024] [Indexed: 09/25/2024]
Abstract
The global shift towards sustainable waste management has led to an intensified exploration of co-digestion and co-treatment of sewage and organic waste using anaerobic reactors. This review advocates for an integrated approach where organic waste is treated along with the sewage stream, as a promising solution to collect, treat, and dispose of organic waste, thereby reducing the environmental and economic burden on municipalities. Various efforts, ranging from laboratory to full-scale studies, have been undertaken to assess the feasibility and impacts of co-digestion or co-management of sewage and organic waste, using technologies such as up-flow anaerobic sludge blankets or anaerobic membrane bioreactors. However, there has been no consensus on a standardized definition of co-digestion, nor a comprehensive understanding of its impacts. In this paper, we present a comprehensive review of the state-of-the-art in liquid anaerobic co-digestion systems, which typically operate at 1.1% total solids. The research aims to investigate how the integration of organic waste into mainstream anaerobic-based sewage treatment plants has the potential to enhance the sustainability of both sewage and organic waste management. In addition, utilizing the surplus capacity of existing anaerobic reactors leads to significant increases in methane production ranging from 190 to 388% (v/v). However, it should be noted that certain challenges may arise, such as the necessity for the development of tailored strategies and regulatory frameworks to enhance co-digestion practices and address the inherent challenges.
Collapse
Affiliation(s)
- Henry Javier Vílchez Pérez
- School of Civil Engineering, University of Costa Rica (UCR), Research City, San Pedro, Montes de Oca, 11501, San José, Costa Rica.
| | - Cláudio Leite de Souza
- Department of Sanitary and Environmental Engineering, Universidade Federal de Minas Gerais (UFMG), Av. Antônio Carlos, Belo Horizonte, MG, 6627, Brazil
| | - Fabiana Passos
- GEMMA-Group of Environmental Engineering and Microbiology, Department of Civil and Environmental Engineering, Universitat Politècnica de Catalunya-BarcelonaTech, C/Jordi Girona, 1-3, Building D1, 08034, Barcelona, Spain
| | - Mauricio Bustamante Roman
- School of Biosystems Engineering, University of Costa Rica (UCR), Research City, San Pedro, Montes de Oca, 11501, San José, Costa Rica
| | - Erick Javier Centeno Mora
- School of Civil Engineering, University of Costa Rica (UCR), Research City, San Pedro, Montes de Oca, 11501, San José, Costa Rica
| |
Collapse
|
4
|
Atasoy M, Scott WT, Regueira A, Mauricio-Iglesias M, Schaap PJ, Smidt H. Biobased short chain fatty acid production - Exploring microbial community dynamics and metabolic networks through kinetic and microbial modeling approaches. Biotechnol Adv 2024; 73:108363. [PMID: 38657743 DOI: 10.1016/j.biotechadv.2024.108363] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/07/2023] [Revised: 04/03/2024] [Accepted: 04/12/2024] [Indexed: 04/26/2024]
Abstract
In recent years, there has been growing interest in harnessing anaerobic digestion technology for resource recovery from waste streams. This approach has evolved beyond its traditional role in energy generation to encompass the production of valuable carboxylic acids, especially volatile fatty acids (VFAs) like acetic acid, propionic acid, and butyric acid. VFAs hold great potential for various industries and biobased applications due to their versatile properties. Despite increasing global demand, over 90% of VFAs are currently produced synthetically from petrochemicals. Realizing the potential of large-scale biobased VFA production from waste streams offers significant eco-friendly opportunities but comes with several key challenges. These include low VFA production yields, unstable acid compositions, complex and expensive purification methods, and post-processing needs. Among these, production yield and acid composition stand out as the most critical obstacles impacting economic viability and competitiveness. This paper seeks to offer a comprehensive view of combining complementary modeling approaches, including kinetic and microbial modeling, to understand the workings of microbial communities and metabolic pathways in VFA production, enhance production efficiency, and regulate acid profiles through the integration of omics and bioreactor data.
Collapse
Affiliation(s)
- Merve Atasoy
- UNLOCK, Wageningen University & Research and Delft University of Technology, Wageningen and Delft, the Netherlands; Department of Environmental Technology, Wageningen University & Research, Wageningen, the Netherlands; Laboratory of Microbiology, Wageningen University & Research, Wageningen, the Netherlands.
| | - William T Scott
- UNLOCK, Wageningen University & Research and Delft University of Technology, Wageningen and Delft, the Netherlands; Laboratory of Systems and Synthetic Biology, Wageningen University & Research, Wageningen, the Netherlands.
| | - Alberte Regueira
- CRETUS, Department of Chemical Engineering, Universidade de Santiago de Compostela, Santiago de Compostela, Spain; Center for Microbial Ecology and Technology (CMET), Ghent University, Ghent, Belgium; Center for Advanced Process Technology for Urban Resource Recovery (CAPTURE), Frieda Saeysstraat 1, Ghent, Belgium.
| | - Miguel Mauricio-Iglesias
- CRETUS, Department of Chemical Engineering, Universidade de Santiago de Compostela, Santiago de Compostela, Spain.
| | - Peter J Schaap
- UNLOCK, Wageningen University & Research and Delft University of Technology, Wageningen and Delft, the Netherlands; Laboratory of Systems and Synthetic Biology, Wageningen University & Research, Wageningen, the Netherlands.
| | - Hauke Smidt
- UNLOCK, Wageningen University & Research and Delft University of Technology, Wageningen and Delft, the Netherlands; Laboratory of Microbiology, Wageningen University & Research, Wageningen, the Netherlands.
| |
Collapse
|
5
|
Wang Y, Du B, Wu G. Powdered activated carbon facilitated degradation of complex organic compounds and tetracycline in stressed anaerobic digestion systems. BIORESOURCE TECHNOLOGY 2024; 400:130672. [PMID: 38583675 DOI: 10.1016/j.biortech.2024.130672] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/19/2024] [Revised: 03/26/2024] [Accepted: 04/05/2024] [Indexed: 04/09/2024]
Abstract
Tetracycline exerts an inhibitory effect on anaerobic digestion, inducing stressed microbial activities and even system failure. Continuous-flow reactors (CFRs) and sequencing batch reactors (SBRs) were employed along with the dosage of powdered activated carbon (PAC) to enhance tetracycline removal during anaerobic digestion of complex organic compounds. PAC increased the maximum methane production rate by 15.6% (CFRs) and 13.8% (SBRs), and tetracycline biodegradation by 24.4% (CFRs) and 19.2% (SBRs). CFRs showed higher tetracycline removal and methane production rates than SBRs. Geobacter was enriched in CFRs, where Methanothrix was enriched with the addition of PAC. Desulfomicrobium harbored abundant propionate degradation-related genes, significantly correlating with tetracycline removal. The genes encoding carbon dioxide reduction in Methanothrix along with the detection of Geobacter might indicate direct interspecies electron transfer for methanogenesis in CFRs and PAC-added reactors. The study offers new insights into anaerobic digestion under tetracycline-stressed conditions and strategies for optimizing tetracycline removal.
Collapse
Affiliation(s)
- Yuyin Wang
- Civil Engineering, School of Engineering, College of Science and Engineering, University of Galway, Galway H91 TK33, Ireland
| | - Bang Du
- Civil Engineering, School of Engineering, College of Science and Engineering, University of Galway, Galway H91 TK33, Ireland
| | - Guangxue Wu
- Civil Engineering, School of Engineering, College of Science and Engineering, University of Galway, Galway H91 TK33, Ireland.
| |
Collapse
|
6
|
Welz PJ, De Jonge N, Lilly M, Kaira W, Mpofu AB. Integrated biological system for remediation and valorization of tannery wastewater: Focus on microbial communities responsible for methanogenesis and sulfidogenesis. BIORESOURCE TECHNOLOGY 2024; 395:130411. [PMID: 38309670 DOI: 10.1016/j.biortech.2024.130411] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/01/2023] [Revised: 01/29/2024] [Accepted: 01/29/2024] [Indexed: 02/05/2024]
Abstract
Microbial communities in hybrid linear flow channel reactors and anaerobic sequencing batch reactors operated in series for remediation and beneficiation of tannery wastewater were assessed. Despite concurrent sulfidogenesis, more intensive pre-treatment in hybrid linear flow channel reactors reduced methanogenic inhibition usually associated with anaerobic digestion of tannery effluent and promoted efficiency (max 321 mLCH4/gCODconsumed, 59% biogas CH4). Nitrification and biological sulfate reduction were key metabolic pathways involved in overall and sulfate reducing bacterial community selection, respectively, during pre-treatment. Taxonomic selection could be explained by the proteinaceous and saline character of tannery effluent, with dominant genera being protein and/or amino acid degrading, halotolerant and/or ammonia tolerant. Complete oxidizers dominated the sulfidogenic populations during pre-treatment, while aceticlastic genera dominated the methanogenic populations during anaerobic digestion. With more intensive pre-treatment, the system shows promise for remediation and recovery of biogas and sulfur from tannery wastewater in support of a bio-circular economy.
Collapse
Affiliation(s)
- P J Welz
- Applied Microbial and Health Biotechnology Institute, Cape Peninsula University of Technology, Symphony way, Bellville, Cape Town 7535, South Africa.
| | - N De Jonge
- Department of Chemistry and Bioscience, Aalborg University, Fredrik Bajers vej 7H, Aalborg DK-9220, Denmark.
| | - M Lilly
- Applied Microbial and Health Biotechnology Institute, Cape Peninsula University of Technology, Symphony way, Bellville, Cape Town 7535, South Africa.
| | - W Kaira
- Applied Microbial and Health Biotechnology Institute, Cape Peninsula University of Technology, Symphony way, Bellville, Cape Town 7535, South Africa
| | - A B Mpofu
- Applied Microbial and Health Biotechnology Institute, Cape Peninsula University of Technology, Symphony way, Bellville, Cape Town 7535, South Africa; Department of Chemical Engineering, Cape Peninsula University of Technology, Symphony way, Bellville, Cape Town 7535, South Africa.
| |
Collapse
|
7
|
Wen S, Huang J, Li W, Wu M, Steyskal F, Meng J, Xu X, Hou P, Tang J. Henna plant biomass enhanced azo dye removal: Operating performance, microbial community and machine learning modeling. CHEMOSPHERE 2024; 352:141471. [PMID: 38373445 DOI: 10.1016/j.chemosphere.2024.141471] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/06/2023] [Revised: 12/17/2023] [Accepted: 02/14/2024] [Indexed: 02/21/2024]
Abstract
The bio-reduction of azo dyes is significantly dependent on the availability of electron donors and external redox mediators. In this study, the natural henna plant biomass was supplemented to promote the biological reduction of an azo dye of Acid Orange 7 (AO7). Besides, the machine learning (ML) approach was applied to decipher the intricate process of henna-assisted azo dye removal. The experimental results indicated that the hydrolysis and fermentation of henna plant biomass provided both electron donors such as volatile fatty acid (VFA) and redox mediator of lawsone to drive the bio-reduction of AO7 to sulfanilic acid (SA). The high henna dosage selectively enriched certain bacteria, such as Firmicutes phylum, Levilinea and Paludibacter genera, functioning in both the henna fermentation and AO7 reduction processes simultaneously. Among the three tested ML algorithms, eXtreme Gradient Boosting (XGBoost) presented exceptional accuracy and generalization ability in predicting the effluent AO7 concentrations with pH, oxidation-reduction potential (ORP), soluble chemical oxygen demand (SCOD), VFA, lawsone, henna dosage, and cumulative henna as input variables. The validating experiments with tailored optimal operating conditions and henna dosage (pH 7.5, henna dosage of 2 g/L, and cumulative henna of 14 g/L) confirmed that XGBoost was an effective ML model to predict the efficient AO7 removal (91.6%), with a negligible calculating error of 3.95%. Overall, henna plant biomass addition was a cost-effective and robust method to improve the bio-reduction of AO7, which had been demonstrated by long-term operation, ML modeling, and experimental validation.
Collapse
Affiliation(s)
- Shilin Wen
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| | - Jingang Huang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, PR China; China-Austria Belt and Road Joint Laboratory on Artificial Intelligence and Advanced Manufacturing, Hangzhou Dianzi University, Hangzhou, 310018, PR China.
| | - Weishuai Li
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| | - Mengke Wu
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| | - Felix Steyskal
- China-Austria Belt and Road Joint Laboratory on Artificial Intelligence and Advanced Manufacturing, Hangzhou Dianzi University, Hangzhou, 310018, PR China; M-U-T Maschinen-Umwelttechnik-Transportanlagen GmbH, Stockerau, 2000, Austria
| | - Jianfang Meng
- China-Austria Belt and Road Joint Laboratory on Artificial Intelligence and Advanced Manufacturing, Hangzhou Dianzi University, Hangzhou, 310018, PR China; M-U-T Maschinen-Umwelttechnik-Transportanlagen GmbH, Stockerau, 2000, Austria
| | - Xiaobin Xu
- China-Austria Belt and Road Joint Laboratory on Artificial Intelligence and Advanced Manufacturing, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| | - Pingzhi Hou
- China-Austria Belt and Road Joint Laboratory on Artificial Intelligence and Advanced Manufacturing, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| | - Junhong Tang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou, 310018, PR China
| |
Collapse
|
8
|
Samir Ali S, Jiao H, El-Sapagh S, Sun J. Biodegradation of willow sawdust by novel cellulase-producing bacterial consortium from wood-feeding termites for enhancing methane production. BIORESOURCE TECHNOLOGY 2023:129232. [PMID: 37244303 DOI: 10.1016/j.biortech.2023.129232] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/03/2023] [Revised: 05/18/2023] [Accepted: 05/21/2023] [Indexed: 05/29/2023]
Abstract
This study was designed to develop a cellulase-producing bacterial consortium (CBC) from wood-feeding termites that could effectively degrade willow sawdust (WSD) and consequently enhance methane production. The bacterial strains Shewanella sp. SSA-1557, Bacillus cereus SSA-1558, and Pseudomonas mosselii SSA-1568 exhibited significant cellulolytic activity. Their CBC consortium showed positive effects on cellulose bioconversion, resulting in accelerated WSD degradation. After nine days of pretreatment, the WSD had lost 63%, 50%, and 28% of its cellulose, hemicellulose, and lignin, respectively. The hydrolysis rate of treated WSD (352 mg/g) was much higher than that of untreated WSD (15.2 mg/g). The highest biogas production (66.1 NL/kg VS) with 66% methane was observed in the anaerobic digester M-2, which contained a combination of pretreated WSD and cattle dung in a 50/50 ratio. The findings will enrich knowledge for the development of cellulolytic bacterial consortia from termite guts for biological wood pretreatment in lignocellulosic anaerobic digestion biorefineries.
Collapse
Affiliation(s)
- Sameh Samir Ali
- Biofuels Institute, School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang, 212013, China; Botany Department, Faculty of Science, Tanta University, Tanta, 31527, Egypt
| | - Haixin Jiao
- Biofuels Institute, School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang, 212013, China
| | - Shimaa El-Sapagh
- Botany Department, Faculty of Science, Tanta University, Tanta, 31527, Egypt
| | - Jianzhong Sun
- Biofuels Institute, School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang, 212013, China.
| |
Collapse
|