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Ci Y, Lv D, Yang X, Du H, Tang Y. High-performance cellulose/thermoplastic polyurethane composites enabled by interaction-modulated cellulose regeneration. Carbohydr Polym 2024; 346:122611. [PMID: 39245493 DOI: 10.1016/j.carbpol.2024.122611] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2024] [Revised: 08/03/2024] [Accepted: 08/11/2024] [Indexed: 09/10/2024]
Abstract
Strong interfacial adhesion between cellulose and other polymers is critical to achieve the properties required for specific applications in composite materials. Here, we developed a method for the simultaneous homogeneous dissolution of cellulose and thermoplastic polyurethane (TPU) in 1,8-diazabicyclo (5.4.0) undec-7-ene levulinate/dimethyl sulfoxide ([DBUH]Lev/DMSO) solvent. This process is essential for preparing cellulose/TPU composite films and fibers through interaction-modulated cellulose regeneration. Both cellulose and TPU can be easily dissolved together in [DBUH]Lev/DMSO solvent under mild conditions. The resulting cellulose/TPU solutions exhibited strong temperature sensitivity, shear-thinning behavior and viscoelasticity, making them suitable for cast films and continuous spinning. More importantly, research findings, including density functional theory calculations and experimental characterization, confirmed the high compatibility and interaction modulability of cellulose and TPU in the composite films. The representative C90T10 sample (cellulose/TPU, 90/10) showed high transparency (90 % at 800 nm) and excellent mechanical properties (tensile strength: 176 MPa; elongation at break: 8.1 %). Additionally, the maximum tensile strength and elongation at the break of the composite fiber from C90T10 were 214 MPa and 48.1 %, respectively. This method may provide a feasible approach to design and produce homogeneous environmentally friendly composites of cellulose and other polymers at the molecular level.
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Affiliation(s)
- Yuhui Ci
- National Engineering Laboratory of Textile Fiber Materials and Processing Technology, Zhejiang Sci-Tech University, Hangzhou 310018, PR China
| | - Dong Lv
- Department of Biomedical Sciences, City University of Hong Kong, Hong Kong 999077, PR China
| | - Xiangjian Yang
- National Engineering Laboratory of Textile Fiber Materials and Processing Technology, Zhejiang Sci-Tech University, Hangzhou 310018, PR China
| | - Haishun Du
- Department of Chemical Engineering, Auburn University, Auburn, AL 36849, USA
| | - Yanjun Tang
- National Engineering Laboratory of Textile Fiber Materials and Processing Technology, Zhejiang Sci-Tech University, Hangzhou 310018, PR China.
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Zhao H, Tang J, Li Z, Xiong T, Zhou T. Advancing bamboo fiber reinforcement: A novel approach using eco-friendly plant ash alkali treatment. Int J Biol Macromol 2024; 283:137590. [PMID: 39542289 DOI: 10.1016/j.ijbiomac.2024.137590] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2024] [Revised: 10/25/2024] [Accepted: 11/11/2024] [Indexed: 11/17/2024]
Abstract
This study aimed to enhance the engineering performance of bamboo fibers for use in composite materials by employing a sustainable plant ash alkali treatment. The primary objective was to improve the tensile strength, crystallinity, and thermal stability of bamboo fibers, which are known for their high specific strength, low density, and biodegradability but suffer from poor compatibility with hydrophobic matrices. The study involved treating bamboo fibers with varying concentrations of plant ash solutions (5 %, 10 %, 20 %, and 30 % by mass fraction) and comparing the results with those from conventional NaOH treatment (5 % and 10 %). The results showed that plant ash treatment at a 20 % concentration significantly improved tensile strength by 14.16 % compared to untreated fibers, increased the crystallinity index to 74.31 %, and enhanced thermal stability, retaining more residual mass at high temperatures than NaOH-treated fibers. These improvements are attributed to the reduction in fiber polarity and better preservation of fiber structure. The findings suggest that plant ash, as a cost-effective and eco-friendly alternative to NaOH, can significantly enhance the mechanical and thermal properties of bamboo fibers, making them suitable for use in environmentally sustainable composite materials in construction, and other industries.
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Affiliation(s)
- Hua Zhao
- School of Infrastructure Engineering, Nanchang University, Nanchang 330031, China.
| | - Jie Tang
- School of Infrastructure Engineering, Nanchang University, Nanchang 330031, China.
| | - Ziwei Li
- School of Infrastructure Engineering, Nanchang University, Nanchang 330031, China
| | - Tianwang Xiong
- School of Infrastructure Engineering, Nanchang University, Nanchang 330031, China
| | - Tao Zhou
- School of Infrastructure Engineering, Nanchang University, Nanchang 330031, China
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3
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Su Q, He D, Luo J, Zhou X, Wu S, Zhao L, Shen F, Hu J, Tian D. A cascaded process to upgrade bleached bamboo pulp into dissolving pulp and arabinoxylan. Carbohydr Polym 2024; 345:122584. [PMID: 39227112 DOI: 10.1016/j.carbpol.2024.122584] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/11/2024] [Revised: 07/24/2024] [Accepted: 08/05/2024] [Indexed: 09/05/2024]
Abstract
The dissolving pulp preparation from bleached kraft pulp while realizing the high-value application of hemicellulose fraction is of great significance for improving the overall economics of the process. This work proposed a two-step cascaded process of deep eutectic solvent (DES) pretreatment combined with mechanical refining for the co-production of dissolving pulp and arabinoxylan (AX) from bleached bamboo pulp. Results showed that using alkaline DES composed of quaternary ammonium hydroxide and urea prepared high-quality dissolving pulp (α-cellulose content of 97.7 %) while selectively extracting high-quality AX. The mechanical refining rapidly opened up the cellulose structure to increase its Fock reactivity to over 70.0 %. When 100 g bleached bamboo pulp was subjected to this technology route, the high yields of dissolving pulp (63.8 g) and AX (13.0 g) were respectively obtained. It was proposed that the tailored DES with different alkalinity could specifically produce dissolving pulp or AX which were more favorable for downstream application through distinct action pathways. The swelling effects of DES on the cellulose surface facilitated the subsequent mechanical fibrillation, allowing a synergistic enhancement of the reactivity. Thus, the integrated process provided a sustainable alternative for dissolving pulp upgrading while adding attractiveness by co-producing AX product stream.
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Affiliation(s)
- Qiongyao Su
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Daizunyan He
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Jianping Luo
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Xiaowen Zhou
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Shiyu Wu
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Li Zhao
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Fei Shen
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China
| | - Jinguang Hu
- Department of Chemical and Petroleum Engineering, University of Calgary, 2500 University Dr. NW, Calgary, AB T2N 1N4, Canada
| | - Dong Tian
- College of Environmental Sciences, Sichuan Agricultural University, Chengdu, Sichuan 611130, PR China.
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He Y, Liu Y, Zhang M. Hemicellulose and unlocking potential for sustainable applications in biomedical, packaging, and material sciences: A narrative review. Int J Biol Macromol 2024; 280:135657. [PMID: 39299428 DOI: 10.1016/j.ijbiomac.2024.135657] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2024] [Revised: 09/09/2024] [Accepted: 09/12/2024] [Indexed: 09/22/2024]
Abstract
Hemicellulose, a complex polysaccharide abundantly found in plant cell walls, has garnered significant attention for its versatile applications in various fields including biomedical, food packaging, environmental, and material sciences. This review systematically explores the composition, extraction methods, and diverse applications of hemicellulose-derived materials. Various extraction techniques such as organic acid, organic base, enzyme-assisted, and hydrothermal methods are discussed in detail, highlighting their efficacy and potential drawbacks. The applications of hemicellulose encompass biodegradable films, edible coatings, advanced hydrogels, and emulsion stabilizers, each offering unique properties suitable for different industrial needs. Current challenges in hemicellulose research include extraction efficiency, scalability of production processes, and optimization of material properties. Opportunities for future research are outlined, emphasizing the exploration of new applications and interdisciplinary approaches to harness the full potential of hemicellulose. This comprehensive review aims to provide valuable insights for researchers and industry professionals interested in utilizing hemicellulose as a sustainable and functional biomaterial.
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Affiliation(s)
- Ying He
- Department of Biological and Food Engineering, Lyuliang University, Lishi 033000, Shanxi, China; College of Veterinary Medicine, Shanxi Agricultural University, Taigu 030801, Shanxi, China.
| | - Yongqing Liu
- Department of Biological and Food Engineering, Lyuliang University, Lishi 033000, Shanxi, China
| | - Min Zhang
- Key Laboratory of Agro-Products Primary Processing, Academy of Agricultural Planning and Engineering, MARA, 100125 Beijing, China
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Tian R, Zhu B, Hu Y, Liu Q, Bian J, Li M, Ren J, Peng F. Selectively fractionate hemicelluloses with high molecular weight from poplar thermomechanical pulp by tetramethylammonium hydroxide. Int J Biol Macromol 2024; 254:127499. [PMID: 38287562 DOI: 10.1016/j.ijbiomac.2023.127499] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/14/2023] [Revised: 08/22/2023] [Accepted: 10/16/2023] [Indexed: 01/31/2024]
Abstract
Selective fractionation of hemicelluloses is of great significance for realizing high-value application of hemicelluloses and comprehensive utilization of lignocellulosic biomass. Tetramethylammonium hydroxide (TMAH) solvent has been confirmed as a promising solvent to selectively fractionate hemicelluloses from holocellulose. Herein, TMAH solvent was adopted to pretreat poplar thermomechanical pulp (PTMP) for the selective fractionation of hemicelluloses and enhancement of enzymatic hydrolysis performance of residues. The maximal hemicelluloses yield (65.0 %) and excellent cellulose retention rate (93.3 %) were achieved after pretreatment by the 25 wt% TMAH solvent, while the delignification was only 33.9 %. The hemicelluloses fractions could be selectively fractionated with high molecular weights (109,800-118,500 g/mol), the contents of Klason lignin in them were low (3.2-5.9 %), and the dominating structure of them was 4-O-methylglucurono-β-D-xylan. Compared to the H2SO4 and NaOH methods, the hemicelluloses fractionated by TMAH method exhibited higher yields, more complete structures and higher molecular weights. Furthermore, the crystalline structure of cellulose practically remained stable, and the highest yield of enzymatic hydrolysis glucose was 57.5 %, which was 3.3 times of that of PTMP. The fractionation effectiveness of TMAH solvent was not significantly reduced after repeatedly recycling. This work demonstrated TMAH solvent could selectively fractionate hemicelluloses from PTMP and efficiently promote sustainable poplar-based biorefinery.
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Affiliation(s)
- Rui Tian
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Bolang Zhu
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Yajie Hu
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Qiaoling Liu
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Jing Bian
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Mingfei Li
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China
| | - Junli Ren
- State Key Laboratory of Pulp and Paper Engineering, School of Light Industry and Engineering, South China University of Technology, Guangzhou 510640, China
| | - Feng Peng
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Energy, Beijing Forestry University, Beijing 100083, China; State Key Laboratory of Efficient Productin of Forest Resources, Beijing 100083, China.
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Wu C, Li J, Zhang YQ, Li X, Wang SY, Li DQ. Cellulose Dissolution, Modification, and the Derived Hydrogel: A Review. CHEMSUSCHEM 2023; 16:e202300518. [PMID: 37501498 DOI: 10.1002/cssc.202300518] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/12/2023] [Revised: 07/26/2023] [Accepted: 07/27/2023] [Indexed: 07/29/2023]
Abstract
The cellulose-based hydrogel has occupied a pivotal position in almost all walks of life. However, the native cellulose can not be directly used for preparing hydrogel due to the complex non-covalent interactions. Some literature has discussed the dissolution and modification of cellulose but has yet to address the influence of the pretreatment on the as-prepared hydrogels. Firstly, the "touching" of cellulose by derived and non-derived solvents was introduced, namely, the dissolution of cellulose. Secondly, the "conversion" of functional groups on the cellulose surface by special routes, which is the modification of cellulose. The above-mentioned two parts were intended to explain the changes in physicochemical properties of cellulose by these routes and their influences on the subsequent hydrogel preparation. Finally, the "reinforcement" of cellulose-based hydrogels by physical and chemical techniques was summarized, viz., improving the mechanical properties of cellulose-based hydrogels and the changes in the multi-level structure of the interior of cellulose-based hydrogels.
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Affiliation(s)
- Chao Wu
- Xinjiang Key Laboratory of Agricultural Chemistry and Biomaterials, College of Chemistry and Chemical Engineering, Xinjiang Agricultural University, Urumchi, 830052, Xinjiang, People's Republic of China
| | - Jun Li
- Xinjiang Key Laboratory of Agricultural Chemistry and Biomaterials, College of Chemistry and Chemical Engineering, Xinjiang Agricultural University, Urumchi, 830052, Xinjiang, People's Republic of China
| | - Yu-Qing Zhang
- Xinjiang Key Laboratory of Agricultural Chemistry and Biomaterials, College of Chemistry and Chemical Engineering, Xinjiang Agricultural University, Urumchi, 830052, Xinjiang, People's Republic of China
| | - Xin Li
- Beijing Key Laboratory of Lignocellulosic Chemistry, Beijing Forestry University, Beijing, 100083, People's Republic of China
| | - Shu-Ya Wang
- School of Bioengineering, Dalian University of Technology, Dalian, 116024, Liaoning, People's Republic of China
| | - De-Qiang Li
- Xinjiang Key Laboratory of Agricultural Chemistry and Biomaterials, College of Chemistry and Chemical Engineering, Xinjiang Agricultural University, Urumchi, 830052, Xinjiang, People's Republic of China
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Wu C, Yang J, Gong Y, Ju Y, Tao J, Jiang X. Synthesis of Porous Activated Carbon Doped with Tetramethylammonium Hydroxide: Evaluation of Excellent Gasoline Vapor Adsorption Performance and Activation Mechanism. Molecules 2023; 28:5868. [PMID: 37570838 PMCID: PMC10421261 DOI: 10.3390/molecules28155868] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2023] [Revised: 07/24/2023] [Accepted: 07/27/2023] [Indexed: 08/13/2023] Open
Abstract
The rapid urbanization and industrialization in China have led to an urgent dilemma for controlling urban air pollution, including the intensified emission of gasoline vapor into the atmosphere. Herein, we selected highland barley straw as a raw material and KOH and tetramethylammonium hydroxide (TMAOH) as activators to synthesize nitrogen-doped layered porous carbon (K-thAC) by a three-step activation method. The obtained K-thAC materials had a high specific surface area, reaching 3119 m2/g. Dynamic adsorption experiments demonstrated a superior adsorption capacity of up to 501 mg/g (K-thAC-25) for gasoline vapor compared with other documented carbon adsorbents. Moreover, adjusting the ratio of raw materials with a series of active ingredients could further improve the pore properties of the obtained K-thACs and their adsorption performance for gasoline vapor. Furthermore, the K-thAC materials were also characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), synchronous thermogravimetry (STA), X-ray powder diffraction (XRD), energy dispersive spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and nitrogen adsorption tests. This study synthesized a novel plant-based material to treat gasoline vapor pollution efficiently.
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Affiliation(s)
- Chenyu Wu
- School of Geographical Science, Nantong University, Nantong 226019, China; (C.W.); (J.T.); (X.J.)
| | - Jing Yang
- School of Geographical Science, Nantong University, Nantong 226019, China; (C.W.); (J.T.); (X.J.)
| | - Yu Gong
- Nanjing Institute of Environmental Sciences, Ministry of Ecology and Environment (MEE), Nanjing 210042, China;
| | - Yongming Ju
- Nanjing Institute of Environmental Sciences, Ministry of Ecology and Environment (MEE), Nanjing 210042, China;
- South China Institute of Environmental Sciences, Ministry of Ecology and Environment (MEE), Guangzhou 510655, China
| | - Jiahui Tao
- School of Geographical Science, Nantong University, Nantong 226019, China; (C.W.); (J.T.); (X.J.)
| | - Xinmeng Jiang
- School of Geographical Science, Nantong University, Nantong 226019, China; (C.W.); (J.T.); (X.J.)
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Hemicellulose: Structure, Chemical Modification, and Application. Prog Polym Sci 2023. [DOI: 10.1016/j.progpolymsci.2023.101675] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/15/2023]
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