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Xu C, Xiong Y, Zhou W, Liu D, Fang F, Wang J, Liu J, Wu Y, Huang S, Peng Y, Xie C. Advancements in lignocellulosic biorefining: An integrated approach for achieving complete conversion of unsterilized peanut shells into high-titer ethanol and succinic acid. Int J Biol Macromol 2025; 307:141623. [PMID: 40043985 DOI: 10.1016/j.ijbiomac.2025.141623] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/04/2024] [Revised: 02/25/2025] [Accepted: 02/27/2025] [Indexed: 03/15/2025]
Abstract
The inefficient utilization of carbon sources poses a critical bottleneck in lignocellulose biorefinery processes. This study aimed to devise an integrated approach for efficiently releasing the fermentable sugars from pretreated peanut shells, and subsequently converting the hexoses and pentoses into ethanol and succinic acid (SA), while minimizing carbon dioxide emissions. An enhanced cellulolytic enzyme catalytic system (CECS) has been developed through the optimization of accessory enzymes and additives. This system synergistically boosted both the thermal stability and catalytic activity of the cellulase, and enhanced the glucose yield by 15.95 % at a substrate loading of 10 % (w/v). The implementation of a fed-batch strategy improved the efficiency of high-solids (25 % w/v) enzymatic hydrolysis, when it was integrated with the developed CECS, a remarkable glucose yield of up to 79.40 % was achieved. The semi-simultaneous saccharification, in conjunction with a step-wise fermentation process, enabled the efficient conversion of pentoses and hexoses from pretreated peanut shells into high titers of ethanol (83.13 g/L) and SA (45.21 g/L) under non-sterilized conditions. This approach achieved conversion rates of up to 41.10 g ethanol and 100.57 g SA per kilogram of peanut shells raw material, while effectively mitigating carbon dioxide emissions during the process.
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Affiliation(s)
- Chao Xu
- School of Food and Bioengineering, Changsha University of Science and Technology, Hunan Prov Prepared Dishes Engn Technol Res Ctr, Changsha 410005, China; Yuelushan Laboratory, Changsha 410005, China; Guangxi Key Laboratory of Marine Natural Products and Combinatorial Biosynthesis Chemistry, Guangxi Beibu Gulf Marine Research Center, Guangxi Academy of Sciences, Nanning, China, Nanning 530007, China
| | - Yaru Xiong
- Hunan Provincial Center for Disease Control and Prevention, Changsha 410005, China
| | - Wen Zhou
- School of Food and Bioengineering, Changsha University of Science and Technology, Hunan Prov Prepared Dishes Engn Technol Res Ctr, Changsha 410005, China
| | - Dandan Liu
- Institute of Bast Fiber Crops & Center of Southern Economic Crops, Chinese Academy of Agricultural Sciences, Key Laboratory of Biological and Processing for Bast Fiber Crops of Ministry of Agriculture and Rural Affairs, Engineering and Technology Center for Bast Fiber Crops of Hunan Province, Changsha 410205, China
| | - Fang Fang
- School of Food and Bioengineering, Changsha University of Science and Technology, Hunan Prov Prepared Dishes Engn Technol Res Ctr, Changsha 410005, China
| | - Jianhui Wang
- School of Food and Bioengineering, Changsha University of Science and Technology, Hunan Prov Prepared Dishes Engn Technol Res Ctr, Changsha 410005, China
| | - Jun Liu
- School of Food and Bioengineering, Changsha University of Science and Technology, Hunan Prov Prepared Dishes Engn Technol Res Ctr, Changsha 410005, China
| | - Yucui Wu
- Institute of Bast Fiber Crops & Center of Southern Economic Crops, Chinese Academy of Agricultural Sciences, Key Laboratory of Biological and Processing for Bast Fiber Crops of Ministry of Agriculture and Rural Affairs, Engineering and Technology Center for Bast Fiber Crops of Hunan Province, Changsha 410205, China
| | - Shushi Huang
- School of Landscape and Ecological Engineering, Hebei University of Engineering, Handan 056000, China
| | - Yuande Peng
- Yuelushan Laboratory, Changsha 410005, China; Institute of Bast Fiber Crops & Center of Southern Economic Crops, Chinese Academy of Agricultural Sciences, Key Laboratory of Biological and Processing for Bast Fiber Crops of Ministry of Agriculture and Rural Affairs, Engineering and Technology Center for Bast Fiber Crops of Hunan Province, Changsha 410205, China
| | - Chunliang Xie
- Yuelushan Laboratory, Changsha 410005, China; Institute of Bast Fiber Crops & Center of Southern Economic Crops, Chinese Academy of Agricultural Sciences, Key Laboratory of Biological and Processing for Bast Fiber Crops of Ministry of Agriculture and Rural Affairs, Engineering and Technology Center for Bast Fiber Crops of Hunan Province, Changsha 410205, China.
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Faria D, Carvalho APAD, Conte-Junior CA. Fermentation of Biomass and Residues from Brazilian Agriculture for 2G Bioethanol Production. ACS OMEGA 2024; 9:40298-40314. [PMID: 39372026 PMCID: PMC11447871 DOI: 10.1021/acsomega.4c06579] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/16/2024] [Revised: 08/15/2024] [Accepted: 08/19/2024] [Indexed: 10/08/2024]
Abstract
Brazil is one of the world's leading producers of staple foods and bioethanol. Lignocellulosic residual sources have been proposed as a promising feedstock for 2G bioethanol and to reduce competition between food and fuels. This work aims to discuss residual biomass from Brazilian agriculture as lignocellulosic feedstock for 2G bioethanol production as bagasse, stalk, stem, and peels, using biorefining concepts to increase ethanol yields. Herein, we focused on biomass chemical characteristics, pretreatment, microorganisms, and optimization of process parameters that define ethanol yields for bench-scale fermentation. Although several techniques, such as carbon capture, linking enzymes to supports, and a consortium of microorganisms, emerge as future alternatives in bioethanol synthesis, these technologies entail necessary optimization efforts before commercial availability. Overcoming these challenges is essential to linking technological innovation to synthesizing environmentally friendly fuels and searching other biomass wastes for 2G bioethanol to increase the biofuel industry's potential. Thus, this work is the first to discuss underutilized lignocellulosic feedstock from other agrifoods beyond sugar cane or corn, such as babassu, tobacco, cassava, orange, cotton, soybean, potatoes, and rice. Residual biomasses combined with optimized pretreatment and mixed fermentation increase hydrolysis efficiency, fermentation, and purification. Therefore, more than a product with a high added value, bioethanol synthesis from Brazilian residual biomass prevents waste production.
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Affiliation(s)
- Douglas
José Faria
- Department
of Biochemistry, Chemistry Institute, Federal
University of Rio de Janeiro, Rio de Janeiro, RJ 21941909, Brazil
- Research
Support Group on Nanomaterials, Polymers, and Interaction with Biosystems
(BioNano), Chemistry Institute, Federal
University of Rio de Janeiro, Rio
de Janeiro, RJ 21941909, Brazil
- Center
for Food Analysis (NAL), Technological Development Support Laboratory
(LADETEC), Federal University of Rio de
Janeiro, Rio de Janeiro, RJ 21941598, Brazil
| | - Anna Paula Azevedo de Carvalho
- Department
of Biochemistry, Chemistry Institute, Federal
University of Rio de Janeiro, Rio de Janeiro, RJ 21941909, Brazil
- Research
Support Group on Nanomaterials, Polymers, and Interaction with Biosystems
(BioNano), Chemistry Institute, Federal
University of Rio de Janeiro, Rio
de Janeiro, RJ 21941909, Brazil
- Center
for Food Analysis (NAL), Technological Development Support Laboratory
(LADETEC), Federal University of Rio de
Janeiro, Rio de Janeiro, RJ 21941598, Brazil
- Graduate
Program in Chemistry (PGQu), Chemistry Institute, Federal University of Rio de Janeiro, Rio de Janeiro, RJ 21941909, Brazil
| | - Carlos Adam Conte-Junior
- Department
of Biochemistry, Chemistry Institute, Federal
University of Rio de Janeiro, Rio de Janeiro, RJ 21941909, Brazil
- Research
Support Group on Nanomaterials, Polymers, and Interaction with Biosystems
(BioNano), Chemistry Institute, Federal
University of Rio de Janeiro, Rio
de Janeiro, RJ 21941909, Brazil
- Center
for Food Analysis (NAL), Technological Development Support Laboratory
(LADETEC), Federal University of Rio de
Janeiro, Rio de Janeiro, RJ 21941598, Brazil
- Graduate
Program in Chemistry (PGQu), Chemistry Institute, Federal University of Rio de Janeiro, Rio de Janeiro, RJ 21941909, Brazil
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Zhang K, Jiang Z, Li X, Wang D, Hong J. Enhancing simultaneous saccharification and co-fermentation of corncob by Kluyveromyces marxianus through overexpression of putative transcription regulator. BIORESOURCE TECHNOLOGY 2024; 399:130627. [PMID: 38522677 DOI: 10.1016/j.biortech.2024.130627] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/30/2023] [Revised: 03/20/2024] [Accepted: 03/20/2024] [Indexed: 03/26/2024]
Abstract
Overexpression of a gene with unknown function in Kluyveromyces marxianus markedly improved tolerance to lignocellulosic biomass-derived inhibitors. This overexpression also enhanced tolerance to elevated temperatures, ethanol, and high concentrations of NaCl and glucose. Inhibitor degradation and transcriptome analyses related this K. marxianusMultiple Stress Resistance (KmMSR) gene to the robustness of yeast cells. Nuclear localization and DNA-binding domain analyses indicate that KmMsr is a putative transcriptional regulator. Overexpression of a mutant protein with deletion in the flexible region between amino acids 100 and 150 further enhanced tolerance to multiple inhibitors during fermentation, with ethanol production and productivity increasing by 36.31 % and 80.22 %, respectively. In simultaneous saccharification co-fermentation of corncob without detoxification, expression of KmMSR with the deleted flexible region improved ethanol production by 5-fold at 42 °C and 2-fold at 37 °C. Overexpression of the KmMSR mutant provides a strategy for constructing robust lignocellulosic biomass using strains.
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Affiliation(s)
- Kehui Zhang
- School of Life Sciences, University of Science and Technology of China, Hefei 230027, Anhui, China; Biomedical Sciences and Health Laboratory of Anhui Province, University of Science and Technology of China, Hefei 230027, Anhui, China
| | - Ziyun Jiang
- School of Life Sciences, University of Science and Technology of China, Hefei 230027, Anhui, China
| | - Xingjiang Li
- School of Food Science and Engineering, Hefei University of Technology, Hefei 230009, Anhui, China
| | - Dongmei Wang
- School of Life Sciences, University of Science and Technology of China, Hefei 230027, Anhui, China; Biomedical Sciences and Health Laboratory of Anhui Province, University of Science and Technology of China, Hefei 230027, Anhui, China
| | - Jiong Hong
- School of Life Sciences, University of Science and Technology of China, Hefei 230027, Anhui, China; Hefei National Laboratory for Physical Science at the Microscale, Hefei 230026, Anhui, China; Biomedical Sciences and Health Laboratory of Anhui Province, University of Science and Technology of China, Hefei 230027, Anhui, China.
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